Distech Controls LonMark ECL-VAV-N User manual

ECL-VAV-N and ECL-103 Controllers
Product Description
This document describes the hardware installation procedures for the ECL-VAV-N and ECL-103 controllers.
The Distech Controls Variable Air Volume (VAV) product line is designed to control and monitor various types of HVAC equipment such as baseboards,
single and multi-stage duct heaters, fans, valves, lights, etc. When connected to a Wireless Receiver, this product line can be used with a variety of wire-
less battery-less sensors and switches.
Each controller uses the LONWORKS® technology for peer-to-peer communication between controllers and are LONMARK certified.
For more information on the specific layout and functionality of each controller, please refer to their individual datasheets.
General Installation Requirements
For proper installation and subsequent operation of the device, pay special attention to the following recommendations:
£It is recommended that the controller(s) be kept at room temperature for at least 24 hours before installation to allow any condensation that may
have accumulated due to low temperature during shipping/storage to evaporate.
£Upon unpacking, inspect the contents of the carton for shipping damages. Do not install a damaged device.
£The device is designed to operate under environmental conditions that are specified in its datasheet.
£Ensure proper ventilation of the device and avoid areas where corroding, deteriorating or explosive vapors, fumes or gases may be present.
£Record the 12-character Neuron® ID located on either end of the device (shown on a sticker below the barcode), for later commissioning.
£Allow for proper clearance around the device’s enclosure and wiring terminals to provide easy access for hardware configuration and maintenance.
£When installing in an enclosure, select one that provides sufficient surface area to dissipate any heat generated by the device and by any other de-
vices installed in the enclosure. A metal enclosure is preferred. If necessary, provide active cooling for the enclosure.
£The device’s datasheet specifies the power consumption (amount of heat generated), the operating temperature range, and other environmental
conditions the device is designed to operate under.
£Ensure that all equipment is installed according to local, regional, and national regulations.
£Do not drop the device or subject it to physical shock.
£If the device is used and/or installed in a manner not specified by Distech Controls, the functionality and the protection provided by the device may
be impaired.
Any type of modification to any Distech Controls product will void the product’s warranty
Before installation of the Wireless Receiver, verify that local communication regulations allow the installation of wireless devices and
available frequencies to be supported in your area. Refer to the Open-to-Wireless™ Application Guide for more information.
Take reasonable precautions to prevent electrostatic discharge to the device when installing, servicing or during operation. Discharge
accumulated static electricity by touching one’s hand to a well-grounded object before working with the device.
Installation Guide

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Device Markings (Symbols)
Certain markings (symbols) can be found on the controller and are defined as follows:
Symbol Description
CE marking: the device conforms to the requirements of applicable EC directives.
UKCA marking: the device conforms to the requirements of applicable Great Britain regulations.
Products must be disposed of at the end of their useful life according to local regulations.
Read the Hardware Installation Guide for more information.
UL marking: conforms to the requirements of the UL certification.
FCC marking: This device complies with FCC rules part 15, subpart B, class B.
Warning Symbol: Significant information required. Refer to the Hardware Installation Guide.
Alternating Current
Direct Current
General Wiring Recommendations
Risk of Electric Shock: Turn off power before any kind of servicing to avoid electric shock.
£All wiring must comply with electrical wiring diagrams as well as national and local electrical codes.
£To connect the wiring to a device, use the terminal connectors. Use a small flat screwdriver to tighten the terminal connector screws once the wires
have been inserted (strip length: 0.25’’ (6mm), maximum tightening torque 0,4 Nm (3.45 in-lb)).
£Comply with all network and power supply guidelines outlined in the Network Guide.
£Keep wiring separate according to their function and purpose to avoid any ambient noise transmission to other wires. Use strapping to keep these
wires separated. For example, keep power, hazardous voltage, SELV, PELV, network, and input wiring separate from each other.
£The board connectors accept wires or flat cables ranging from 22 to 14AWG (0.644 to 1.630mm diameter) per pole. However, power cables must be
between 18 and 14AWG (1.024 to 1.630mm diameter).
£Keep all wires away from high speed data transmission cables (for example, Ethernet, etc.).
£Keep input and output wiring in conduits, trays or close to the building frame if possible.
£Always use unshielded cabling with a minimum Category 5 (CAT5) cable for ethernet communications.
£Do not connect the universal inputs, analog/digital outputs or common terminals to earth or chassis ground (unless stated otherwise and/or using
shielded Ethernet cable).

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Controller Dimesions and Components
Low pressure
High pressure Bracket
mouting kit
190 [7.48 ]
54 [2.13 ]
61.5 [2.42]
10
[0.40]
3 mm
0.12 in
26.5 [1.04]
11
[0.43]
5 [0.2]
Units Legend: mm [in]
Figure1: VAV-N & 103 dimensions
Connectors
Integrated
Mounting
Brackets
Pressure Sensor Inputs (when equipped)
PRESSURE
LOW
HIGH
Integrated
Mounting
Bracket
Figure2: VAV-N & 103 components
Power Wiring
Voltage: 24VAC/DC; ± 15%, Class 2
This is a Class 2 Product. Use a Class 2 transformer only (rated at 100VA or less at 24VAC) to power the
controller(s).
The Network Guide provides extensive information and requirements for powering a controller that uses a LONWORKS network for communications. It can
be downloaded from the Distech Controls’ Documentation and Resources Portal.
It is recommended to wire only one controller per 24VAC transformer.
When calculating a controller’s power consumption to size the 24VAC transformer, you must also add the external loads the controller is going to supply,
including the power consumption of any connected subnet module (for example, Allure™ Series Communicating Sensors). See the room device calcula-
tor spreadsheet to determine the power requirements for the VAV model: VAV-Smart Room Control Device Calculator.xlsm available on the Distech
Controls’ Documentation and Resources Portal.
If only one 24VAC transformer is available, determine the maximum number of daisy-chained VAVs that can be supplied on a single power cable sup-
plied by a 100 VA transformer, according to the controller’s expected power consumption including external loads, the cable’s wire gauge, and the total
cable length from the following table. Any installation condition that is outside of the parameters Table 1 should be avoided.

4 / 11
Daisy-chaining controllers is not permitted when a controller’s expected power consumption including external loads is over 15VA. In this case the con-
troller must be connected to the 24VAC transformer in a star topology. The transformer must be installed in close proximity to the controller according to
the cable gauge and total load.
AWG Power Run Total Cable Length Maximum Number of Devices
@ 7 VA per device1Maximum Number of Devices @ 10 VA per device2Maximum Number of Devices@ 15 VA per device3
14475M (250 feet) 4 2 1
14460M (200 feet) 5 3 2
14445M (150 feet) 5 4 3
14430M (100 feet) 5 5 4
16 60M (200 feet) 3 2 1
16 45M (150 feet) 5 3 2
16 30M (100 feet) 5 4 3
18 45M (150 feet) 3 2 1
18 30M (100 feet) 5 3 2
Table1: Maximum Number of VAV Devices on a Power Run (Daisy-Chained)
1. Typical VAV with 1 Allure Series Communicating Sensor(without CO2 sensor) and actuator activated. No external loads.
2. Typical VAV with 1 Allure Series Communicating Sensor (without CO2 sensor), 2 triac loads (1.6 VA each), 1 analog output (20 mA), and actuator activated.
3. Typical VAV with 1 Allure Series Communicating Sensor (without CO2 sensor), 4 triac loads (1.6 VA each), 2 analog outputs (20 mA each), and actuator activated.
OR
Typical VAV with 1 Allure Series Communicating Sensor with CO2 sensor, 2 triac loads (1.6 VA each), 1 analog output (20 mA), and actuator activated.
4. Device terminals are not capable of accepting two 14 AWG wires (when daisy-chaining devices). Use a wire nut with a pig tail to make such a connection.
Use an external fuse on the 24VAC side (secondary side) of the transformer, as shown below, to protect all controllers against power line spikes.
Maintain consistent polarity when connecting controllers and devices to the transformer. That is, the COM terminal of each controller and each peripheral
should be connected to the same terminal on the secondary side of the transformer.
Connecting the power source to Electrical System Ground is not a requirement for proper system operation. However
it is good installation practice to do so in order to maintain the same potential between all controllers and Protective
Earth.
Failure to maintain consistent polarity throughout the entire network will result in a short circuit and/or damage to the
controller!
The COM terminals of the controller are internally wired to the 24V COM terminal of the power supply. Connecting a
peripheral or another controller to the same transformer without maintaining polarity between these devices will
cause a short circuit.
Controller 2
Transformer
Controller 1
AC
24V AC
24V COM
Fuse: 4 A Max.
Fast Acting
24 VAC
24V AC
24V COM
OPTIONAL: Connect to
Electrical System Ground -
At Power Supply Only
Figure3: Power Wiring

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DIP Switch and Jumper Configuration and Identification
Controllers have the following onboard configurable jumpers and DIP switches.
Figure4: ECL-VAV-N and ECL-103 Jumpers and DIP Switches
Input Wiring
Before connecting a sensor to the controller, refer to the installation guide of the equipment manufacturer.
£For a wire length less than 75’ (23m), either a shielded or unshielded 18AWG wire may be used.
£For a wire up to 200’ (61m) long, a shielded 18AWG wire is recommended.
£The shield of the wire should be grounded on the controller side only and shield length should be kept as short as possible.
Table 2 shows the available universal input (UIx) wiring methods
Sensor Input Type Input Connection Diagram
£Dry Contact input.
UIx
COM
To Digital
Input
Digital Dry Contact
NO-NC
£RTD input (for example, 1000Ω).
£Thermistor Input (for example, 10kΩ type II and III).
UIx
COM
To Analog-
To-Digital
Converter
RTD/
Thermistor
£Resistive input, maximum 350kΩ (for example, use with 10kΩ and 100kΩ poten-
tiometers).
UIx
COM
To Analog-
To-Digital
Converter
Potentiometer
10kΩ
£0 to 20mA input used with a 2-wire, 0 to 20mA sensor powered by the controller’s
internal 15VDC power supply.
£0 to 20mA input used with a 2-wire, 0 to 20mA sensor powered by an external 24
AC/DC power supply.
-
+
0-20mA
Sensor
UIx
COM
To Analog-
To-Digital
Converter
24VDC
249Ω ¼W

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Sensor Input Type Input Connection Diagram
£0 to 20mA input used with a 3-wire, 0 to 20mA sensor powered by an external 24
AC/DC power supply.
AC
+
Common
0-20mA
Sensor
UIx
COM To Analog-
To-Digital
Converter
24VAC
249Ω ¼W
£0 to 20mA input used with a sensor powered by its own power source.
+
-
0-20mA
Sensor
UIx
COM
To Analog-
To-Digital
Converter
249Ω ¼W
£Voltage input used with a 3-wire 0 to 10VDC or 0 to 5VDC sensor powered by an
external 24 AC/DC power supply.
AC
+
Common
0-10V
Sensor
UIx
COM To Analog-
To-Digital
Converter
24VAC
£Voltage input used with a 0 to 10VDC or 0 to 5VDC sensor powered by its own
power source.
+
-
0-10V
Sensor
UIx
COM
To Analog-
To-Digital
Converter
Output Wiring
Before connecting an output device (actuator, relay, etc.) to the controller, refer to the datasheet and installation
guide of the equipment manufacturer.
£For a wire length less than 75’ (23m) long, either a shielded or unshielded 18AWG wire may be used.
£For a wire length up to 200’ (61m) long, a shielded 18AWG wire is recommended.
£The shield of the wire should be grounded on the controller side and the shield length should be kept as short
as possible.
£For relay outputs (DOx); select appropriately-sized wiring suitable to the current load.
Control Output Type Output Designation Output Connection Diagram
£Discrete 0 or 12VDC digital, Pulse, or PWM output controlling
a 12VDC relay
UOx
From
Digital
Output
12VDC Relay
A1
A2
UOx
COM
£Linear 0 to 10VDC digital to analog output. UOx
0-10V
Common
From Digital-
To-Analog
Output
UOx
COM
£0 to 10VDC voltage output controlling an analog actuator that
is powered by an external 24VAC power source.
UOx
0-10V
~ or +
From Digital-
To-Analog
Output
UOx
COM
Actuator
or -
24VAC
£24VAC externally-powered triac output controlling a relay1.
£Set the jumper accordingly.
DOx
JUMPER
SETTINGS
24VAC Relay
A1
A2
DOx
Cx-x
AC
£24VAC internally-powered triac output controlling a relay1.
£Set the jumper accordingly.
DOx
JUMPER
SETTINGS
24VAC Relay
A1
A2
DOx
Cx-x
£24VAC externally-powered triac output controlling a floating
actuator1.
£Set the jumper accordingly.
DOx
DOx
Cx-x
Actuator
~
DOx ~
JUMPER
SETTINGS
24VAC

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Control Output Type Output Designation Output Connection Diagram
£24VAC internally-powered triac output controlling a floating ac-
tuator1.
£Set the jumper accordingly.
DOx
DOx
Cx-x
Actuator
~
DOx ~
JUMPER
SETTINGS
1. Maximum output current for all digital triac outputs is 0.5A continuous or 1A @ 15% duty cycle for a 10-minute period.
Subnet Wiring
The subnet is used to connect a range of Allure Series Communicating Sensors:
£The Allure EC-Smart-Vue Series sensor is a communicating room temperature sensor with backlit display graphical menus and VAV balancing ca-
pabilities.
£The Allure EC-Smart-Comfort and Allure EC-Smart-Air Communicating Sensors are a range of communicating room temperature sensors.
Connect the Allure Series to the controller’s Subnet Port with a standard Category 5e Ethernet patch cable fitted with RJ-45 connectors. Refer to the Net-
work Guide for extensive information and requirements for the connection of the Allure Series. It contains information about network topology and length,
cable type, setting the Subnet ID, etc. It can be downloaded from the Distech Controls’ Documentation and Resources Portal. See also the Hardware In-
stallation Guide supplied with the Allure Series.
If you make your own patch cable, see the Allure Series Hardware Installation Guide.
Protect the controller’s connector from being pulled on when a cable to the Allure Series is connected. Create a
strain-relief by looping the cable and attaching it to a solid object with a nylon tie so that a tug on the cable will not
pull out the connector on the controller.
Communications Wiring
The recommended cable type for LONWORKS® communications is 22AWG (0.65 mm), twisted pair, unshielded. The LONWORKS communication wire is po-
larity insensitive and can be laid out in a bus, star, loop or free topology. For loop topology, polarity is important, special care must be taken when con-
necting the LONWORKS network to avoid short circuit.
It is recommended to use the bus topology network configuration for all LONWORKS communication wiring, as it allows
for easy network troubleshooting.
Connect both wires to the LON+ and LON‑ terminals of the controller. If inserting multiple wires in the terminals, ensure to properly twist wires together
prior to inserting them in the terminal connectors.
2
1
2
LON
1
LON
LON Network
To Next
Controller
2
1
LON
2
1LON
Figure5: Communication Wiring
If inserting multiple wires in the terminals, ensure to properly twist wires together prior to inserting them into the terminal connectors.
For more information and detailed explanations on network topology and wire length restrictions, refer to the Network Guide, which can be downloaded
from the Distech Controls’ Documentation and Resources Portal.

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Wireless Installation
When connected to a Wireless Receiver, controllers can receive input signals from a wide selection of wireless devices. Compatible wireless devices in-
clude temperature sensors, duct sensors, window/door contacts and light switches. These devices are easy to install, and can be mounted on a wide
range of building materials.
Before connecting any wireless equipment to the controller, refer to the Open-to-Wireless Application Guide.
Connecting the Wireless Receiver
The Wireless Receiver is connected to the controller using a 2m (6.5ft) telephone cable with 4P4C modular connectors at both ends. Do not exceed this
cable length. The Wireless Receiver’s telephone socket is located inside the device. To locate it, open the Wireless Receiver by separating its front and
back plates.
Figure6: Location of the Wireless Receiver’s telephone socket
Connecting to the Controller’s Wireless Port
Each controller has a wireless port in which one end of the Wireless Receiver’s telephone cable plugs in.
Uncover the controller to locate the wireless port on the PCB board (marked as Wireless Module ).
Terminal Block Cover
In certain jurisdictions, terminal block covers are required to meet local safety regulations. Terminal block covers are available for all controllers and are
used to conceal the controllers’ wire terminals. Terminal block covers are optional and are sold as peripherals.
The terminal block cover can be clipped on to the controller as shown below.
Figure7: Terminal block cover installation

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Maintenance
Unplug device before any kind of servicing.
The device requires minimal maintenance, but it is important to take note of the following:
£If it is necessary to clean the outside of the device, use a dry cloth.
£Using a torque limited screw driver set to 0.4 Nm (3.54 in-lb), retighten terminal connector screws annually to ensure the wires remain securely at-
tached.
Disposal
The Waste Electrical and Electronic Equipment (WEEE) Directive set out regulations for the recycling and disposal of products. The WEEE2002/96/EG
Directive applies to standalone products, for example, products that can function entirely on their own and are not a part of another system or piece of
equipment.
For this reason Distech Controls products are exempt from the WEEE Directive. Nevertheless, Distech Controls products are marked with the WEEE
symbol , indicating devices are not to be thrown away in municipal waste.
Products must be disposed of at the end of their useful life according to local regulations and the WEEE Directive.
North American Emissions Compliance
United States
Changes or modifications not expressly approved by Distech Controls could void the user's authority to operate the
equipment.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a
residential and commercial installation. This equipment generates, uses and can radiate radio frequency energy and,
if not installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the interference by one or more of the following
measures:
£Reorient or relocate the receiving antenna.
£Increase the separation between the equipment and receiver.
£Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
£Consult the dealer or an experienced radio/TV technician for help.
Canada
This Class (B) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la Classe (B) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
Troubleshooting Guide
Controller is powered but does not turn on
Fuse has blown Disconnect the power. Check the fuse integrity. Reconnect the power.
Power supply polarity Verify that consistent polarity is maintained between all controllers and the transformer. Ensure that the 24VCOM terminal of
each controller is connected to the same terminal on the secondary side of the transformer. See Power Wiring.
Controller cannot communicate on the LONWORKS network
Absent or incorrect supply voltage 1. Check power supply voltage between 24VAC ±15% and 24VCOM pins and ensure that it is within acceptable limits.
2. Check for tripped fuse or circuit breaker.
Overloaded power transformer Verify that the transformer used is powerful enough to supply all controllers.
Network not wired properly Double check that the wire connections are correct.
Absent or incorrect network termination Check the network termination(s).
Too many Allure EC-Smart-Vue Sensors are
providing network access
Disable the Net to Subnet Port Settings jumpers on all controllers (for jumper location, see Figure 9). If communications are
re-established, re-enable only a few Allure EC-Smart-Vue sensors to have network access.
Controller communicates well over a short network, but does not communicate on large network

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Network length Check that the total wire length does not exceed the specifications of the Junction Box and Wiring Guideline for Twisted Pair
LONWORKS Networks.
Wire type Check that the wire type agrees with the specification of the Junction Box and Wiring Guideline for Twisted Pair LONWORKS
Networks.
Network wiring problem Double check that the wire connections are correct.
Absent or incorrect network termination Check the network termination(s). Incorrect or broken termination(s) will make the communication integrity dependent upon
a controller’s position on the network.
Extra capacitance Make sure that no extra capacitance is being connected to the network other than the standard FTT circuit and a maximum
of a 3 meter stub (in bus topology).
Number of controllers on network segment
exceeded
The number of controllers on a channel should never exceed 64. Use a router or a repeater in accordance to the Junction
Box and Wiring Guideline for Twisted Pair LONWORKS Networks.
Network traffic Query node statistics to check for errors.
Use a LONWORKS protocol analyzer to check network traffic.
Hardware input is not reading the correct value
Input wiring problem Check that the wiring is correct according to this manual and according to the peripheral device’s manufacturer.
Configuration problem Using EC-gfxProgram, check the configuration of the input. Refer to the EC-gfxProgram user guide for more information.
Over-voltage or over-current at an input An over-voltage or over-current at one input can affect the reading of other inputs. Respect the allowed voltage / current
range limits of all inputs. Consult the appropriate datasheet for the input range limits of this controller.
Open circuit or short circuit Using a voltmeter, check the voltage on the input terminal. For example, for a digital input, a short circuit shows
approximately 0V DC and an open circuit shows approximately 5V DC.
Hardware output is not operating correctly
Fuse has blown (Auto reset fuse) Disconnect the power and outputs terminals. Then wait a few seconds to allow the auto-reset fuse to cool down. Check the
power supply and the output wiring. Reconnect the power.
Output wiring problem Check that the wiring is correct according to this manual and according to the peripheral device’s manufacturer.
Configuration problem Using EC-gfxProgram, check the configuration of the input. Refer to the EC-gfxProgram user guide for more information.
Wireless devices not working correctly
Device not associated to controller Using EC- gfx Program, check the configuration of the input. Refer to the EC-gfxProgram user guide for more information.
Power discharge 1. Recharge device with light (if solar-powered) or replace battery (if battery-powered),
2. Ensure sufficient light intensity (200lx for 4 hours/day).
Device too far from the Wireless Receiver Reposition the device to be within the range of the Wireless Receiver. For information on typical transmission ranges, refer
to the Open-to-Wireless Application Guide.
Configuration problem Using the device configuration plug-in or wizard, check the configuration of the input. Refer to the Wireless Battery-less
Sensors and Switches Solutions Guide for more information.
Flow sensor is not giving proper readings
Tubing connection problem 1. Ensure the tubing is installed properly and that the tubing is not bent.
2. Verify that the high and low pressure sensors are not inversed.
Controller is not calibrated properly Recalibrate the controller. Refer to the controller’s user guide for more information.
Rx/Tx LEDs
RX LED not blinking Data is not being received from the LONWORKS data bus.
TX LED not blinking Data is not being transmitted onto the LONWORKS data bus.
Status LED– Normal Operation
One fast blink Initialization: The device is starting up.
Fast blink continuous:
(150ms On, 150ms Off, continuous)
Firmware upgrade in progress. Controller operation is temporarily unavailable. The new firmware is being loaded into
memory. This takes a few seconds. Do not interrupt power to the device during this time.
The Status LED is always OFF The controller is operating normally.

11 / 11 ECL-VAV-N and ECL-103_IG_11_EN
Status LED blink patterns – Repeats every 2 seconds (highest priority shown first)
Long blink continuous:
(1s On, 1s Off, continuous)
The controller is not commissioned.
Appropriate action: Commission the controller.
Long Long Long blink
(800ms On, 300ms Off, 800ms On, 300ms Off,
800ms On)
The controller is offline.
Appropriate action: Set the controller Online
Long Short Short Short blink
(800ms On, 300ms Off, 150ms On, 300ms Off,
150ms On, 300ms Off, 150ms On)
The controller is in bypass mode.
Appropriate action: Set the controller Online
Short Short Long blink
(150ms On, 300ms Off, 150ms On, 300ms Off,
800 ms On)
Poor-quality power; The device has browned-out: The voltage at the 24VAC and 24VCOM terminals has gone below the
device’s acceptable limit during power up.
Fast blink 12x:
(80ms On, 80ms Off, 12x)
Wink. The wink function is used to identify a device.
For issues with the Allure EC-Smart-Vue Series Communicating Sensor, refer to the Allure EC-Smart-Vue Series Communicating Sensor Hardware In-
stallation Guide.
©, Distech Controls Inc., 2012 - 2022. All rights reserved.
Images are simulated. While all efforts have been made to verify the accuracy of information in this manual, Distech Controls is not responsible for damages or claims arising from the use of this manual.
Persons using this manual are assumed to be trained HVAC specialist / installers and are responsible for using the correct wiring procedures and maintaining safe working conditions with fail-safe environ-
ments. Distech Controls reserves the right to change, delete or add to the information in this manual at any time without notice.
Distech Controls, the Distech Controls logo, Open-to-Wireless, Innovative Solutions for Greener Buildings, and Allure are trademarks of Distech Controls Inc. LonWorks, LON, and LNS are registered
trademarks of Echelon Corporation.
Global Head Office - 4205 place de Java, Brossard, QC, Canada, J4Y 0C4 - EU Head Office - ZAC de Sacuny, 558 avenue Marcel Mérieux, 69530 Brignais, France