dixell iCHILL IC205D EVO User manual

QUICK REFERENCE GUIDE
IC200D EVO
(rel. 1.0)

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INDEX
1. GENERAL WARNING ...................................................................... 5
1.1 Please read before using this manual .............................................. 5
1.2 Safety Precautions............................................................................ 5
1.3 PRODUCT DISPOSAL (WEEE) .................................................................... 6
2. USING THE QUICK REFERENCE GUIDE............................................. 6
3. IC200 D TABLE OF THE FEATURES ................................................... 7
4. USER INTERFACE............................................................................ 8
4.1 MEANING OF THE LEDS ............................................................................ 8
4.2 DISPLAY AND ICONS ................................................................................. 8
5. DISPLAY LAYOUT ......................................................................... 10
6. OTHER DISPLAY INFORMATION.................................................... 10
6.1 READ THE SET POINT VALUE .................................................................. 10
6.2 MODIFY THE SET POINT .........................................................................11
7. KEY FUNCTION............................................................................. 11
7.1 KEY COMBINANTION.............................................................................. 12
8. FIRST INSTALLING ........................................................................ 12
8.1 ON BOARD CLOCK (OPTIONAL) .............................................................. 12
8.2 RTC Setup ............................................................................................... 13
9. PARAMETERS PROGRAMMING WITH THE “HOT KEY 64” ............. 13
9.1 HOW TO PROGRAM AN INSTRUMENT WITH AN ALREADY
PROGRAMMED “HOT KEY” (DOWNLOAD)......................................................... 13

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9.2 HOW TO COPY THE PARAMETER MAP INTO THE “HOT KEY” (UPLOAD)
13
10. PROGRAMMING USING THE KEYBOARD .................................... 14
10.1 ENTER THE PROGRAMMING LEVEL PR1................................................. 14
10.2 ENTER THE PROGRAMMING LEVEL PR2................................................. 14
10.3 ENTER THE PROGRAMMING LEVEL PR3................................................. 14
11. MENU ( MENU KEY)................................................................... 15
11.1 ALARM LIST: READ AND RESET............................................................... 15
11.2 ALARM LOG LIST..................................................................................... 16
12. REMOTE KEYBOARD VI622 AND TI620 ....................................... 16
13. REMOTE KEYBOARD V2I820 ...................................................... 17
13.1 PROBES VISUALIZATION ......................................................................... 19
13.2 SET POINT VISUALIZATION / MODIFICATION......................................... 19
13.3 ALARM VISUALIZATION.......................................................................... 20
14. TABLE OF THE OUTPUT STATUS IN ALARM CONDITION .............. 21
14.1 ALARM: “A” TYPE AND STATUS OF THE LOADS IN CASE OF ALARM...... 21
14.2 ALARM: “B” TYPE AND STATUS OF THE LOADS IN CASE OF ALARM ......24
14.3 ALARM: “C” TYPE AND STATUS OF THE LOADS IN CASE OF ALARM ...... 25
14.4 WARNING ............................................................................................... 25
15. BLACK-OUT ............................................................................... 25
16. WIRING CONNECTIONS ............................................................. 26
16.1 IC205D CONNECTIONS ........................................................................... 26
16.2 207D CONNECTIONS .............................................................................. 27
16.3 REMOTE KEYBOARD CONNECTION ........................................................ 28

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16.4 Analog Inputs NTC – PTC Probes............................................................ 29
16.5 digital inputs........................................................................................... 30
16.6 Analog Input for Pressure Transducer (4 ÷ 20mA signal)....................... 31
16.7 Analog Input for Pressure Ratiometric Transducer Ppr30 (0 ÷ 5V signal)
31
16.8 PWM Output for Condensing Fan Speed Control (only for OUT2 and
OUT3) 32
16.9 Proportional Output For Fan Condensing Control or FOr Compressor
Inverter Controlled or For Auxiliary Outputs..................................................... 33
16.10 proportional output 0..10v to control dumper motors....................... 34
16.11 Proportional outputs configured for aux relay control ....................... 36
17. INSTALLING AND MOUNTING.................................................... 36
17.1 MECHANICAL DIMENSIONS.................................................................... 36
17.2 VI622 PANEL CUT-OUT ........................................................................... 38
17.3 TI620 PANEL CUT-OUT ........................................................................... 39
17.4 V2I820 PANEL CUT-OUT ......................................................................... 40
18. TECHNICAL SPECIFICATIONS ...................................................... 41
18.1 SUPPLY VOLTAGE ................................................................................... 41
18.2 ANALOGUE INPUTS ................................................................................ 41
18.3 DIGITAL INPUT........................................................................................ 41
18.4 ANALOGUE OUTPUTS............................................................................. 41
18.5 DIGITAL OUTPUTS .................................................................................. 42
18.6 operating and storage temperature ...................................................... 42

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1. GENERAL WARNING
1.1 PLEASE READ BEFORE USING THIS MANUAL
This manual is part of the product and should be kept near the instrument for easy and
quick reference.
The instrument shall not be used for purposes different from those described
hereunder. It cannot be used as a safety device.
Check the application limits before proceeding.
Dixell Srl reserves the right to change the composition of its products, even without
notice, ensuring the same and unchanged functionality.
1.2 SAFETY PRECAUTIONS
Check the supply voltage is correct before connecting the instrument.
Do not expose to water or moisture: use the controller only within the operating limits
avoiding sudden temperature changes with high atmospheric humidity to prevent
formation of condensation
Warning: disconnect all electrical connections before any kind of maintenance.
The instrument must not be opened.
In case of failure or faulty operation send the instrument back to the distributor or to
“Dixell S.r.l.” (See address) with a detailed description of the fault.
Consider the maximum current which can be applied to each relay (see Technical
Data).
Separate the signal cables from the power cables in order to prevent malfunction due to
electromagnetic interference; do not use the same electrical conduit to install high
voltage cabling and low voltage cabling.
The ground connection of the secondary coil of the transformer that powers the device
can result in a bad performance; where possible, this connection should be avoided.
Fit the probe where it is not accessible by the end user.
In case of applications in industrial environments, the use of mains filters (our mod.
FT1) in parallel with inductive loads could be useful.
The symbol alerts the user of non-insulated “dangerous voltage” within the
product area that is sufficiently high to constitute a risk of electric shock to persons.
The symbol alerts the user of important operating and maintenance
(assistance) instructions found in the documentation attached to the device.

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1.3 PRODUCT DISPOSAL (WEEE)
With reference to Directive 2002/96/EC of the European Parliament and of the Council
of 27 January 2003 and to the relative national legislation, please note that:
There lies the obligation not to dispose of electrical and electronic waste as
municipal waste but to separate the waste.
Public or private collection points must be used to dispose of the goods in
accordance with local laws. Furthermore, at the end of the product's life, it is
also possible to return this to the retailer when a new purchase is made.
This equipment may contain hazardous substances. Improper use or
incorrect disposal can have adverse effects on human health and the
environment.
The symbol shown on the product or the package indicates that the product
has been placed on the market after 13 August 2005 and must be disposed
of as separated waste.
Should the product be disposed of incorrectly, sanctions may be applied as
stipulated in applicable local regulations regarding waste disposal.
2. USING THE QUICK REFERENCE GUIDE
In this guide, there are some general guidelines regarding the product; more details are in
the full manual, to be requested from the Dixell Customer Service department.

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3. IC200 D TABLE OF THE FEATURES
FEATURES
IC205D
IC207D
OUTPUT RELAYS
5

7

DIGITAL INPUTS
9 (free voltage)
configurable
configurable
PROBE INPUTS
4 (NTC/PTC)
configurable
configurable
3 (NTC/PTC/0..5V/4..20mA)
configurable
configurable
PROPORTIONAL OUTPUTS
2 0÷10V or PWM outputs
configurable
configurable
1 0÷10V
configurable
configurable
OTHER OUTPUTS
TTL


Output for remote keyboard


LAN


POWER SUPPLY
12 Vac/dc (+15%;-10%)


24 Vac/dc (± 10%)
opt
opt
OTHERS
Internal real time clock
opt
opt
Buzzer
opt
opt
Opt = optional
= default

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4. USER INTERFACE
4.1 MEANING OF THE LEDS
4.2 DISPLAY AND ICONS
ICON
MEANING / FUNCTIONNING
°C
°F BAR
PSI
Lighted when the display shows a temperature or pressure
Lighted when the bottom display shows the clock
Lighted during the programming parameters if it is time based
Lighted in function menu when the display shows the defrost delay

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Alarm: blinking in case of alarm
Lighted when domestic hot water function is active
Lighted after pressing menu button
Lighted if anti freeze heaters/ integration heating / boiler are activated
Flow switch alarm / supply fan overload (air / air unit)
Water pump: lighted if at least one pump is ON
Condenser fan: lighted if at least one fan is ON
Lighted when a compressor is ON
Blinking = when the delay of activation is running
AUX
Lighted when auxiliary function is active
Lighted when the controller is ON in cooling or heating
FC
Lighted when the Free cooling is active
Lighted when the defrost is activated
Blinking when the delay to activate the defrost is active

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5. DISPLAY LAYOUT
Pressing Up or Down button the display shows the temperature or pressure of the main
probes configured in the instrument.
The lower display shows the label of the selected probe while the upper display shows its
value.
If the machine is configured with two gas circuits, when on the display is visualized the
condenser pressure/temperature or evaporation pressure of circuit 1, pressing SET button
the display shows condenser pressure/temperature or evaporation pressure of circuit 2.
Fig.1 Fig.2
6. OTHER DISPLAY INFORMATION
6.1 READ THE SET POINT VALUE
Press and release the SET key:
If the unit is on standby:
lower display shows SEtC (set chiller);
press SET key again, lower display shows SEtH (set heat pump, if it is enabled);
press SET key again, lower display shows SEtr (set real of operation, in the case
where the Energy Saving and / or function dynamic set point are active);
press SET key again, lower display shows SEtS (set domestic water circuit, in
case it is enabled)
If the instrument is in chiller operation:
lower display shows SEtC (set chiller);
press SET key again, lower display shows SEtr (set real of operation, in the case
where the Energy Saving and / or function dynamic set point are active);
press SET key again, lower display shows SEtS (set domestic water circuit, in
case it is enabled)
If the instrument is in chiller operation:

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lower display shows SetH (set heat pump);
press SET key again, lower display shows SEtr (set real of operation, in the case
where the Energy Saving and / or function dynamic set point are active);
press SET key again, lower display shows SEtS (set domestic water circuit, in
case it is enabled)
6.2 MODIFY THE SET POINT
push SET key for at least 3seconds
use the UP or DOWN key to modify the setpoint. In chiller mode it is possible to modify the
chiller set point, in heat pump it is possible to modify the heat pump set point, in std-by it is
possible to modify both the set point.
push SET to confirm or wait the timeout (15seconds).
7. KEY FUNCTION
KEY
ACTION
FUNCTION
Push and release
Show chiller set point SetC, heat pump set point
SetH, sanitay water set point SetS
Push once again
In chiller or heat pump if the Energy saving or the
Dynamic setpoint are enabled it shows the real
setpoint Setr.
Push for 3 seconds
Set point modification
During the programming: push
once
To enter parameter modification or confirm a
value
Push when an alarm is showed
in menù ALrM
To reset the alarm
Push once with probe label
showed on the bottom display
(press up or down starting from
default visualization)
To read probes values of circuit 1 or circuit 2
Push once
To read probes value
Pushing once during the
programming
To change the group of parameters, to change
the parameter, to change the value of the
parameter
Push for 1 second during the
programming when the display
visualize Pr1 or Pr2 or Pr3
1 time shows the Pr2 programming level
2 times shows the Pr3 programming level
Push once
To read probes value
Pushing once during the
programming
To change the group of parameters, to change
the parameter, to change the value of the
parameter
Push once
To turn ON or turn OFF the controller (in chiller or
heat pump depending from CF58 parameter)

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Push once
To turn ON or turn OFF the controller (in chiller or
heat pump depending from CF58 parameter)
Push once
To enter the function Menu
Push for 3 seconds
To set the clock (controller with clock on board)
Pushing once during the
programming
To exit from a group of parameter
7.1 KEY COMBINANTION
KEY
ACTION
FUNCTION
+
Push for 3 seconds together
Enter the programming parameters
Only in Pr3 level: push SET and
DOWN key
Select the parameter level visibility Pr1 / Pr2 /
Pr3
+
Push once together
Exit the programming parameters
Push 5 seconds in heat pump
mode
Manual defrost
+
Only in Pr3 programming level:
push SET and then the MENU
key
In Pr3 defines if the parameter can be
modified or not in the other levels.
8. FIRST INSTALLING
8.1 ON BOARD CLOCK (OPTIONAL)
If giving power supply the bottom display shows “rtC” alternated to a temperature or pressure value, It
is necessary to set the RTC (Real time clock).
The internal clock is an option of the instrument and it is not possible to update it.
It is necessary to order the instrument already complete of this features.
If the instrument is disconnected to the power supply for more than 3 days, it is necessary to setup the
clock.

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8.2 RTC SETUP
1. Push Menu key continuously for 3 seconds until the bottom display shows “Hour” and the top
display shows its value.
2. Push SET one time: the value is blinking.
3. Use the Up and Down keys to adjust it. Push SET one time to confirm.
4. Push up or down keys and repeat the operations 2. 3. and 4. for all the RTC parameters:
- Min: minutes (0÷60)
- UdAy: day of the week (Sun = Sunday, Mon =Monday, tuE =Tuesday, UEd = Wednesday, tHu
= Thursday, Fri =Friday, SAt =Saturday)
- dAy: day of the month (0÷31)
- MntH: month (1÷12)
- yEAr: year (00÷99)
9. PARAMETERS PROGRAMMING WITH THE “HOT KEY 64”
9.1 HOW TO PROGRAM AN INSTRUMENT WITH AN ALREADY
PROGRAMMED “HOT KEY” (DOWNLOAD)
1. Power off the instrument
2. Insert the hot key already programmed (by software Wizmate or other instrument)
3. Power on the instrument
4. Automatically the parameters are downloaded
During the download the regulation is locked and the top display shows the “doL” blinking label. At the
end of the download will appear:
“End” if the programming procedure is completely OK, after 30seconds the regulation starts
automatically.
“Err” if the programming procedure has found an error and the parameter have not been transferred.
In this case turn off and then on the instrument supply to repeat the operation or remove the hot key,
with power supply off, to restart the regulation.
9.2 HOW TO COPY THE PARAMETER MAP INTO THE “HOT
KEY” (UPLOAD)
1. Power on the instrument
2. Insert the hot key
3. Enter the function Menu
4. Select the UPL function (on the bottom display)
5. Push SET key and immediately the instrument starts transfer the parameters into the Hot key.
During the upload the regulation is locked and the top display shows the “UPL” blinking label. At the
end of the UPLOAD will appear:
“End” if the programming procedure is completely OK, after 30seconds the regulation starts
automatically.
“Err” if the programming procedure has found an error and the parameter have not been transferred.
Repeat the procedure.
To exit the UPL function push the MENU key or wait the time-out (15 sec).

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10. PROGRAMMING USING THE KEYBOARD
Though the keyboard it is possible to modify the values of the parameters and set for each
one of them the visibility and editability; each parameter can be made visible at different
levels of users:
Pr1 User level (default Password = 1)
Pr2 Maintenance level (default Password = 2)
Pr3 OEM level (default Password = 3)
10.1 ENTER THE PROGRAMMING LEVEL PR1
Enter the Pr1 “User level”:
1. Push SET +DOWN keys together for 3 seconds. The top display shows “PAS” and the bottom
display shows “Pr1”.
2. Push SET key and the top display shows “0” blinking
3. Push UP or DOWN to select Pr1 password
4. Push SET and, if the value is correct, the top display shows the first family of parameters “ALL”
5. Push UP or DOWN to select the parameter family
6. Push SET to enter; the bottom display shows the first available parameter while the top display
shows its value.
7. Push UP or DOWN to modify its value
8. Push SET to confirm the new value
9. If necessary modify others parameter
10. Push SET +UP keys together to exit parameters programming
10.2 ENTER THE PROGRAMMING LEVEL PR2
Enter the Pr2 “service level”:
1. Push SET +DOWN keys together for 3 seconds. The top display shows “PAS” and the bottom
display shows “Pr1”
2. Push UP key for 2 seconds and the top display will show Pr2
3. Push SET key and the top display shows “0” blinking
4. Push UP or DOWN to select Pr2 password
5. Push SET and, if the value is correct, the top display shows the first family of parameters “ALL”
6. Push UP or DOWN to select the parameter family
7. Push SET to enter, the bottom display shows the first available parameter label while the top
display shows its value
8. Push UP or DOWN to modify its value
9. Push SET to confirm the new value
10. If necessary, modify others parameter
11. Push SET +UP keys together to exit parameters programming
10.3 ENTER THE PROGRAMMING LEVEL PR3
Enter Pr3 “OEM level”:
1. Push SET + DOWN keys together for 3 seconds. The top display shows PAS and the bottom
display shows Pr1
2. Push UP key for 2 seconds and the top display shows Pr2
3. Push UP key again for 2 seconds and the top display will show Pr3
4. Push SET key and the top display shows “0” blinking

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5. Push UP or DOWN to select Pr3 password
6. Push SET and, if the value is correct, the top display shows the first family of parameters “ALL”
7. Push UP or DOWN to select the parameter family
8. Push SET to enter; the bottom display shows the first available parameter label while the top
display shows its value
9. Push UP or DOWN to modify its value
10. Push SET to confirm the new value
11. If necessary, modify others parameter
12. Push SET +UP keys together to exit parameters programming
11. MENU ( MENU KEY)
Enter the menu:
• press the menu button;
• press the UP or DOWN button to select the submenu;
• press the SET to enter the submenu.
Exit menu functions:
• Press the menu button or wait the time-out.
Entering the menu, it is possbile to:
1. Read and reset the alarms (ALrM)
2. Read and reset the alarm log (ALOG)
3. Upload the parameter into the Hot Key (UPL)
4. Enable – disable a gas circuit (CrEn)
5. Enable – disable a compressors (COEn)
6. Read and reset the number of compressor running hour (Hour)
7. Read and reset the number of compressor starts-up (COSn)
8. Read dynamic set point probe value (PbdS)
9. Read compressor discharge temperature (COdt)
10. Read condensing fan speed percentage of the proportional output (Cond)
11. Read the percentage of the proportional output 0 ÷ 10 Vdc Pout
12. Enable – disable one of the pumps POEn
13. Read the delay time between two defrost cycles (dF)
14. Read auxiliary output probe value (uS)
15. Read the temperature measured by internal sensor of the remote keyboards (trEM)
16. Read the temperature, the set point and the output status of the Free cooling (FC)
17. Read the temperature, the set point and the output status of the Solar panel (SoL)
18. Read temperature, pressure and status of the electronic expansion valve 1 (Et1)
19. Read temperature, pressure and status of the electronic expansion valve 2 (Et2)
11.1 ALARM LIST: READ AND RESET
ALrM FUNCTION

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1. Push MENU key
2. The display shows AlrM label
3. Push SET key (Nothing happens if there are not alarms)
4. The bottom display shows the alarm code and the top display shows the label rSt, if it is possible
to reset the alarm, or NO if it is not possible to reset the alarm
5. Push UP or DOWN to scroll the alarm list (if more than one alarm is active)
6. Repeat the reset procedure for each alarm
7. To exit the ALrM reset, push MENU or wait the timeout.
11.2 ALARM LOG LIST
ALOG FUNCTION
1. Push MENU key
2. Push UP or DOWN to select ALOG
3. Push SET key
4. The bottom display shows the alarm label, the top display shows a number in the range 00 to 99.
5. Use the UP or DOWN keys to scroll the list.
6. To exit the ALOG function push MENU or wait the timeout.
Erase the Alarm log list
1. Push MENU key
2. Push UP or DOWN to select ALOG
3. Push the SET key
4. Push UP or DOWN keys and search the ArSt label on the bottom display; the top display shows
PAS.
5. Push SET; the bottom display shows PAS and the top display shows “0” blinking
6. Push UP or DOWN to set the password
7. If the password is OK the label ArST blinks for 5 seconds then the display returns to normal
condition read-out
8. If the password is not correct the display shows PAS again
9. To exit, push the MENU key or wait the timeout.
The standard password to reset the alarm log is “4”.
12. REMOTE KEYBOARD VI622 AND TI620
The display visualization and the button functions are the same of the Ichill, then refer to previous
chapters of the quick reference guide.

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13. REMOTE KEYBOARD V2I820
La schermata principale visualizza le temperature/pressioni misurate dalle principali sonde
della macchina;
sono presenti delle icone che segnalano l’attivazione dei carichi principali (compressori,
pompe dell’acqua, ventole, resistenze), di stati macchina (produzione di acqua calda
sanitaria, sbrinamento, unloading, energy saving ed allarme):
stato unità: indicazione dello stato ON o OFF della macchina e della modalità
di funzionamento (raffrescamento, riscaldamento,…)
ora e data, disponibili se l’Ichill 200D è provvisto di orologio a bordo
il valore di 4 sonde configurabili a piacere, tra quelle presenti nel controllore,
tramite l’opportuna programmazione dei parametri dP06…dP09
lo stato dei carichi e delle funzioni come da tabella sotto:
The main window shows the temperature / pressure measured by the main probe of the
machine.
Some icons indicate the activation of the main loads (compressors, water pumps, fans,
heaters), the status of the machine (production of hot water, defrost, unloading, energy
saving and alarm):
• unit status: ON/OFF status and operating mode (cooling, heating, .......)
• time and date, if the iCHILL 200D is equipped with on-board clock
• the value of 4 sensors can be configured as desired through the parameters
dP06..dP09
• the load status

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Compressor/s
(blinking during the start up
delay)
Economy function
/
Water pump / Supply fan
Unloading function
Condenser fan
Economy or ON/OFF by
timetable
Electric heater
Defrost
Domestic hot water
Alarm
Recovery enabled
Meaning of the keys:
Allows to read the value of the
probes configured in the Ichill
Allows to read/modify the set point
Allows to switch on the Ichill in
heating or cooling mode (see
parameter CF78)
Allows to read the alarms
Allows to switch on the Ichill in
heating or cooling mode (see
parameter CF78)
Allows to enter the SERVICE
menù
Allows to put the Ichill in STD-BY
Allows to read the main
information of the circuits
(compressor status, water pump
status, pressure probe value,…)
Note:
in case of alarm, press any key to silence the buzzer.

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13.1 PROBES VISUALIZATION
Press key to visualize the value of the probes configured in the Ichill and I/O
expansion (press or to visualize all the probes).
13.2 SET POINT VISUALIZATION / MODIFICATION
Press key to read the value of the set point (cooling set point if the Ichill is in cooling mode,
heating set point if the Ichill is in heating mode, cooling and hating set point if the Ichill is in STD_BY or
remote OFF, Domestic hot water when enabled).
It is also possible to read the status of the Energy saving, the status of the Dynamic set point and the
real value of the set point if the Energy saving or Dinamic set point are active.
To modify the set point (Cooling, Heating or Domestic hot water):
press or to select the value of the set point
press
press o to modify the value
press to confirm the operation

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13.3 ALARM VISUALIZATION
Press key to read the alarm status; the alarm status can be:
oActive: the alarm is still active and it is not possible to reset it
oReset: the alarm is not active and it is possible to reset it
Manual reset procedure:
opress or to select the alarm;
opress to reset the alarm
In case of compressor overload alarm when the password is requested, follow this step:
opress o to select the compressor overload alarm
opress
opress
opress or to insert the password value (parameter AL46)
opress to confirm the operation
Note:
in caso of alarm, first key pressure silence internal buzzer (if enabled).