Dixon Bayco VR4040CS-ALS45 Operating and maintenance manual

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Maintenance & Operating
Instructions
For
Dixon Bayco
VR4040CS-ALS45
4” VAPOUR COUPLER BY 4” x 45 DEGREE SWIVEL HOSE SHANK
Canada:
Dixon Group Canada Limited
Innisfil (Barrie), Ontario
Phone: [phone]
Fax: [phone]
Toll Free: 877-963-4966
E-mail: [e-mail]
USA:
Dixon Bayco USA
Chestertown, Maryland
Phone: [phone]
Fax: [phone]
Toll Free: 800-355-1991
E-mail: [e-mail]
Mexico:
Dixva, S. de R.L. de C.V.
Monterrey, N.L
Phone: [phone]-DIXON (34966)
Fax: [phone]
E-mail: [e-mail]
Europe:
Dixon Group Europe Ltd
Preston, England
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Asia Pacific:
Dixon (Asia Pacific) Pty Ltd Wingfield,
South Australia
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
dixonvalve.com
For Sales and Service Contact

Bill of Materials and Repair Kits
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Bill of Materials and Repair Kits
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These instructions and recommendations are provided to ensure proper
operation and long service life of Dixon Bayco VR4040CS-ALS45. Parts are
identified by the item numbers on the assembly drawing and parts list.
DISASSEMBLY INSTRUCTIONS
1. Hold the cage (2) and undo the machine screws (6) and washers (17) using
a screwdriver.
2. Remove the cage (2) and visually inspect the cage (2) and the button (11). If
the cage (2) and the button (11) are worn or damaged, replace with new
ones. Note! The button (11) is tightened onto the probe of the cage (2)
through the screw (13).
3. If the gasket (4) needs to be replaced, install the new gasket (4). Make sure
that the gasket (4) sits in the groove properly.
4. Push the poppet (3) into the coupler and hold. Remove the O-Ring (8) from
the poppet (3).
Note! After the O-Ring (8) is
removed, the poppet stop (12) will
hold the poppet (3) in the coupler
body. If the poppet (3) is worn or
damaged, remove the coupler from the
hose or the mating part.
5. Separate the body (1) and the hose
shank (assembly) by removing the socket screws (16) and lock washers (15).
6. Remove the poppet stop (12) from the flange end using a wrench for 1” hex.
7. Remove the poppet (3) and the spring (5).
8. Remove the bushing (7) and replace with a new bushing (7) if needed.
ASSEMBLY INSTRUCTIONS
1. Install the spring (5) and the poppet (3) from the front end into the body (1).
After the poppet (3) end passes the bushing (7), thread the poppet stop (12)
from the coupler back onto the poppet (3) end and hand tighten the poppet
stop (12).

Bill of Materials and Repair Kits
090137 REV0 2017/02/21 877.582.3569 4
2. Hold the cage (2) and use the wrench for 1” hex to tighten the poppet stop
(12). See pictures on disassembly instruction no. 6.
3. Push the poppet (3) into the coupler and hold. Install the new O-Ring (8)
and make sure that the O-Ring (8) sits in the poppet (3) groove properly.
4. Install the cage (2) to the poppet (3) using the machine screws (6) and
washers (17).
5. Push the cage (2) into the body (1) to make sure the cage (2) and the
poppet (3) can move smoothly.
6. Place the O-Ring (14) into the flange groove of the body (1), make sure that
the O-Ring (14) are still in good condition then install hose shank
(assembly) to the body (1) and tighten socket screws (16) and lock washers
(15).
LUBRICATE BALL BEARINGS: This product has been assembled with anti-
seize compound and lubricated for easy maintenance and trouble-free
service. However, we recommend lubricating the balls through the grease
nipple using lithium based or quality automotive type grease prior to service.
Monthly inspection and lubrication become mandatory for items that
are seldom used. Condensation, rain and road salts can cause
corrosion build-up and binding when product not in use.
DIXON BAYCO WARRANTY:
For complete warranty information, please refer to the inside back cover of
the latest Dixon catalogue.