DLV Diamond Cabinet DZ User manual

Diamond Cabinet
DZ (type)
User Manual
Revision 1.0

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1 Table of Contents
1.1 Sections
1Table of Contents ....................................................................................................................2
1.1 Sections.............................................................................................................................2
1.2 List of Figures...................................................................................................................3
1.3 List of Tables ....................................................................................................................4
2Revision History......................................................................................................................5
3Overview .................................................................................................................................6
3.1 Dimensions .......................................................................................................................6
3.2 Operating Elements.........................................................................................................10
3.3 Component description...................................................................................................11
4Installation.............................................................................................................................12
4.1 Installation instructions...................................................................................................12
4.2 Base installation instructions ..........................................................................................12
4.3 Power up .........................................................................................................................13
4.4 Safety precautions...........................................................................................................13
4.4.1 Static-sensitive parts................................................................................................13
4.4.2 Power off .................................................................................................................13
4.4.3 Cabinet ventilation...................................................................................................13
4.4.4 Liquid ......................................................................................................................13
4.4.5 Avoid damages to the wires ....................................................................................13
4.4.6 Uncommon behavior ...............................................................................................13
4.4.7 Wires........................................................................................................................14
4.4.8 Environment ............................................................................................................14
5Power supply .........................................................................................................................15
5.1 Position in the machine...................................................................................................15
5.2 Removal..........................................................................................................................15
5.3 Characteristics.................................................................................................................15
5.4 Connectors ......................................................................................................................16
5.4.1 DC Output Connector..............................................................................................16
6Coin Acceptor........................................................................................................................17
6.1 Function ..........................................................................................................................17
6.2 Coins accepted................................................................................................................17
6.3 Error handling.................................................................................................................17
6.4 Replacement....................................................................................................................18
6.5 Connector........................................................................................................................19
7Bill Acceptor .........................................................................................................................20
7.1 Function ..........................................................................................................................20
7.2 Bills accepted..................................................................................................................20
7.3 Adjustment and troubleshooting.....................................................................................20
7.4 Error handling.................................................................................................................20
7.4.1 Cleaning...................................................................................................................23
7.4.2 Bill is jammed in bill acceptor.................................................................................23
7.4.3 Bill is jammed near bill acceptor's entrance............................................................24
7.5 Connectors ......................................................................................................................25
8Ticket Printer.........................................................................................................................28
8.1 Position in the machine...................................................................................................28

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8.2 Function ..........................................................................................................................28
8.3 Error handling.................................................................................................................29
8.4 Replacement....................................................................................................................29
8.5 Connector........................................................................................................................29
9Hardware meters....................................................................................................................30
9.1 Position in the machine...................................................................................................30
9.2 Functions.........................................................................................................................30
9.3 Troubleshooting..............................................................................................................30
9.4 Meter replacement ..........................................................................................................30
10 Top Light (LCD topper)........................................................................................................32
10.1 Position in the machine...............................................................................................32
10.2 Function.......................................................................................................................33
10.3 Connector....................................................................................................................33
10.4 Troubleshooting ..........................................................................................................33
10.5 Top light replacement..................................................................................................33
11 Button illumination................................................................................................................35
11.1 Position on the machine ..............................................................................................35
11.2 Function.......................................................................................................................35
11.3 Troubleshooting ..........................................................................................................35
11.4 Button illumination replacement.................................................................................35
12 Monitors ................................................................................................................................38
12.1 Position in the machine...............................................................................................38
12.2 Function.......................................................................................................................39
12.3 Troubleshooting ..........................................................................................................39
12.4 Monitor replacement...................................................................................................39
13 Audio amplifier .....................................................................................................................40
13.1 Function.......................................................................................................................40
13.2 Error handling .............................................................................................................40
13.3 Replacement................................................................................................................40
13.4 Connectors...................................................................................................................42
14 LED control board.................................................................................................................44
14.1 Function.......................................................................................................................44
14.2 Connectors...................................................................................................................45
15 Gaming platform D-PRO board ............................................................................................46
15.1 Function.......................................................................................................................46
15.2 Error handling .............................................................................................................46
15.3 Replacement................................................................................................................47
16 Harness ..................................................................................................................................48
1.2 List of Figures
Figure 1: Machine dimensions with base........................................................................................6
Figure 2: Machine dimensions with top light and base...................................................................7
Figure 3: Machine dimensions ........................................................................................................8
Figure 4: Machine base dimensions ................................................................................................9
Figure 5: Machine operating elements ..........................................................................................10
Figure 6: Component description..................................................................................................11
Figure 7: Machine mounting holes and dimensions......................................................................12
Figure 8: DC output connector......................................................................................................16

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Figure 9: Coin acceptor position in machine.................................................................................17
Figure 10: Coin acceptor bracket position.....................................................................................18
Figure 11: Coin acceptor connector...............................................................................................19
Figure 12: Bill acceptor position in machine ................................................................................21
Figure 13: Direction to remove bill acceptor.................................................................................22
Figure 14: Bill acceptor cleaning...................................................................................................23
Figure 15: Jammed bill removal from bill acceptor stacker..........................................................24
Figure 16: Jammed bill removal from bill acceptor entrance........................................................24
Figure 17: Hardware meter position in the machine .....................................................................30
Figure 18: Hardware meter circuit board replacement..................................................................31
Figure 19: Top light position in machine ......................................................................................32
Figure 20: Top light replacement ..................................................................................................34
Figure 21: Button panel with illuminated buttons Position on machine .......................................35
Figure 22: Direction to change handle position ............................................................................36
Figure 23: Button panel open position ..........................................................................................37
Figure 24: Monitors position in machine ......................................................................................38
Figure 25: Monitor replacement....................................................................................................39
Figure 26: Audio amplifier position in machine ...........................................................................40
Figure 27: Audio amplifier connector description ........................................................................42
Figure 28: Audio amplifier connectors pin layout ........................................................................43
Figure 29: LED control board position in machine.......................................................................44
Figure 30: Gaming platform board position in machine ...............................................................46
Figure 31: Gaming platform board replacement ...........................................................................47
Figure 32: Audio connector...........................................................................................................48
Figure 33: JCM UBA10 connector................................................................................................48
Figure 34: Button and lamp connector 1.......................................................................................49
Figure 35: Button and lamp connector 2.......................................................................................49
Figure 36: Coin acceptor connector...............................................................................................50
Figure 37: Coin hopper connector.................................................................................................50
Figure 38: iButton connector.........................................................................................................50
Figure 39: Key and door switch connector....................................................................................51
Figure 40: Hardware meter connector...........................................................................................51
Figure 41: Top light connector......................................................................................................52
Figure 42: Power supply unit connector........................................................................................53
1.3 List of Tables
Table 1: DC Output Connector Pin Layout...................................................................................16
Table 2: Accepted coin table.........................................................................................................17
Table 3: Coin Acceptor Connector Pin Layout.............................................................................19
Table 4: Accepted bill table...........................................................................................................20
Table 5: Bill Acceptor JCM: UBA 10 and IPRO Connector Pin Layout......................................25
Table 6: Bill Acceptor JCM IVizion Connector Pin Layout.........................................................26
Table 7: Bill Acceptor Mei SC Advance Connector Pin Layout ..................................................27
Table 8: Ticket printer GEN2U/GEN5_RS232 / Epic 950 RS232 Connector Pin Layout...........29
Table 9: Top light Connector Pin Layout......................................................................................33
Table 10: LED PCB Mode Selection ............................................................................................45

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2 Revision History
Version
Date
Author
Description
1.0
2017.03.07
DLV
Initial document release

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3 Overview
3.1 Dimensions
Figure 1: Machine dimensions with base

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Figure 2: Machine dimensions with top light and base

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Figure 3: Machine dimensions

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Figure 4: Machine base dimensions

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3.2 Operating Elements
1. Coin entry
2. Bill entry
3. Main door lock
4. Monitor door lock
5. Coin tray
6. Acces key switches
7. Button panel
8. Top light plate
Figure 5: Machine operating elements
6
3
6
1
2
4
4
8
5
9
7

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3.3 Component description
1. Monitors
2. Game PCB
3. Power Supply Unit
4. Power Supply Main
5. Bill Acceptor
6. Coin Acceptor
7. Loudspeaker
8. Subwoofer
9. Sound Amplifier
10. Ticket Printer
Figure 6: Component description
1
2
5
6
2
4
8
5
9
7
10
9
5
3

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4 Installation
4.1 Installation instructions
The machine should be operated in upright position.
The minimum distance between two machines should be 10 cm to avoid possible damage when
opening the main door. The minimum distance to a possible back wall or the like should be 10
cm.
4.2 Base installation instructions
The machine should be operated in upright position.
The machine should be screwed tightly to the base using the mounting material included in the
delivery. The minimum distance to a possible back wall or the like should be 10 cm. Mounting
holes (figure 6) should be used in case if the machine is to be installed on a table provided by
customer (the machine has been delivered without a base).
All dimensions are in mm.
Figure 7: Machine mounting holes and dimensions

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4.3 Power up
Before start, check line voltage and grounding. The machine is designed to operate at
100~120V/200~240V, 50-60Hz.
AC power outlet to which the machine is connected should be easily accessible in case of
emergency.
4.4 Safety precautions
This section is designed to avoid damage to the machine and to minimize damage and protect
maintenance personnel and users from electric shock.
ATTENTION:
The following service instructions are to be used by qualified or trained personnel only.
The appliance is not to be used by persons with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they are supervised or instructed,
and children are prevented from playing with the appliance.
4.4.1 Static-sensitive parts
The machine contains static-sensitive components which could be damaged by electric
discharges. Prior maintenance of the machine’s internal components, always touch ground straps
inside the machine to neutralize electric charges.
4.4.2 Power off
In case of emergency, power off the machine!
The machine will be completely powered off only when AC plug is removed from the outlet.
If the machine is connected to an uninterruptible power supply, be sure to switch it off.
WARNING: Unplugging the machine with wet hands or in wet environment may cause
electric shock.
4.4.3 Cabinet ventilation
Do not block or insert any objects into ventilation holes. This may cause the machine to overheat
or result in risk of fire or electric shock.
Secure proper space between machine and other objects to allow for normal ventilation
conditions.
4.4.4 Liquid
Avoid spilling on the machine any kind of liquids. Never clean the machine with a water jet.
This may result in risk of fire or electric shock. In case of accident, unplug the machine
immediately and contact qualified technical staff.
4.4.5 Avoid damages to the wires
Damaged power cord can result in risk of fire or short circuit. If the power cord is damaged, it
must be replaced with a special cord provided by the manufacturer or its agent.
4.4.6 Uncommon behavior
If there are unusual sounds, lights or smells coming out of the machine, power off the machine
completely and contact qualified technical staff. Failure to do so may result in risk of fire.

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4.4.7 Wires
Make sure that no wires inside and outside the machine are damaged, squeezed or stretched.
Also make sure that the wire near AC plug is not frayed.
Damaged wires may cause short circuit or fire risk.
4.4.8 Environment
The machine is suitable for indoor use only!
Do not expose the machine under any circumstances to wet environments or temperatures greater
than 50°C.
After transportation or storage in cold environments do not power up the machine right away,
wait for the machine to reach its normal operating temperature.
The recommended operating temperature is between 10°C and 35°C, and relative humidity of
30% to 80% (non-condensing).
Do not install machine near heaters or other electronic devices that produce a lot of heat or dust.
Failure to do so can result in risk of machine malfunction, overheat or fire.

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5 Power supply
5.1 Position in the machine
Power supply is located on the backside (as shown in the picture).
5.2 Removal
To remove the power supply, disconnect all the wiring and unscrew four nuts that hold the power
supply in place (shown with red arrows).
5.3 Characteristics
Type
Hsuan-I International
Model
RP-3863-00
Input
100-240V~ , 47Hz-63Hz
Output
+5V:6A
Output
+12V:20.5A
Output
+24V:4.7A
Output watt
386 W

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5.4 Connectors
5.4.1 DC Output Connector
Figure 8: DC output connector
Pin No.
Color
Description
4, 8, 12
RED
+5V
5, 9
YELLOW
+12V
7, 11
GREEN
+24V
2, 3, 6, 10
BLACK
GND
Table 1: DC output connector pin layout

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6 Coin Acceptor
6.1 Function
Type
NRI G-13 mft (parallel or CCTalk mode) or compatible
coin acceptor with up to 6 pre-programmed coin channels
Coins drop directly to cash box.
6.2 Coins accepted
The machine accepts the following coins:
Country
Coin value
Latvia
1 EUR
Table 2: Table of coins accepted
6.3 Error handling
1. Unplug the machine and open the main door;
2. Check whether the coin acceptor is properly positioned, remove any jammed coins;
3. Ensure that the coin acceptor cable is properly connected to the device;
Figure 9: Coin acceptor position in machine

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6.4 Replacement
If a coin acceptor cannot be fixed in-place, the complete device should be replaced.
1. Unplug the machine and open the main door;
2. Tilt the upper part of the coin acceptor first, and then remove the coin acceptor from the
bracket;
3. Unplug the cable;
4. Repeat the steps above in the reverse order;
Figure 10: Coin acceptor bracket position

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6.5 Connector
Figure 11: Coin acceptor connector
Pin No.
Description
Potential
1
GND
Low
2
+12V DC
High
3
Coin E
Active low
4
Coin F
Active low
5
Return
Active low
6
Common inhibit
Active high
7
Coin A
Active low
8
Coin B
Active low
9
Coin C
Active low
10
Coin D
Active low
Table 3: Coin Acceptor Connector Pin Layout

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7 Bill Acceptor
7.1 Function
Type
JCM UBA, iPRO, iVizion/Cash Code / MEI Cashflow
Bill validators accept bills in all 4 directions and tickets. Any country settings can be adjusted by
changing flash memory software.
7.2 Bills accepted
The machine accepts and handles the following bills
Country
Bill value
Latvia
5 EUR
10 EUR
20 EUR
50 EUR
100 EUR
200 EUR
500 EUR
Table 4: Table of bills accepted
7.3 Adjustment and troubleshooting
Check with voltmeter whether the power supply output current is +12V or +24V (depends on
BA model).
In case of machine short circuit, the power supply switches off automatically.
Switch the machine back on after repairing short circuit. In most cases, the power supply unit
will work properly again (yellow light).
7.4 Error handling
1. Unplug the machine and open the main door;
2. Move forward the bill acceptor head
3. Check whether the bill acceptor is properly positioned, remove any jammed notes;