DOGA SCOUT II User manual

Instructions manual / Electric screwdrivers
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SCOUT II
INSTRUCTIONS MANUAL

Instructions manual / Electric screwdrivers
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IM MP PO OR RT TA AN NT T
The tool delivered with this manual may been modified for specific needs.
In that case, please give us the tool code number written on our shipping note or the appoximate tool delivery date when
you will place an order for a new similar tool or for spare parts.
In that way, you will be sure to get the required and/or spare part.
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WA AR RN NI IN NG G
This informations has to be kept in a location known all users.
Each operator has to read carrefully this manual before installing, using, and
mending the product.
Be sure that the operator has understood using recommendations and the meaning of signs put on the product.
Most accidents could be avoided respecting this Manual Instructions. As a matter of fact, they were created according to
European laws and norms regarding products.
In each case, please respect and follow safety national norms. Do not take off nor damage the stickers or advise put on the
product and above all the details imposed by the law.

Instructions manual / Electric screwdrivers
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Instructions manual / Electric screwdrivers
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INDEX
1. Specification……………………………………………………………………………..……………………………………p.5
2. Main features of SCOUT II………………………………………………………………………………………….……… p.5
3. LAY OUT……………………………………………………………………………………………………………………...p.6
4. Caution……………………………………………………………………………………………………………………….. p.7
5. Accessories ( Option items )……………………………………………………………………………………………......p.8
6. Operation……………………………………………………………………………………………………………………...p.9
6.1 Mode………………………………………………………………………………………………………………………… p.9
6.2 Work mode…………………………………………………………………………………………………………………..p.10
6.3 Log-in mode ………………………………………………………………………………………………………………...p.10
6.4 Parameter mode…………………………………………………………………………………………………………….p.11
6.5 Measuring mod……………………………………………………………………………………………………………...p.12
6.6 Program # and parameters……………………………………………………………………………………………….. p.13
6.7 Parameters…………………………………………………………………………………………………………………. p.14
7. Interface……………………………………………………………………………………………………………………… p.17
7.1 25P I/O interface details……………………………………………………………………………………………………p.17
7.2 INPUT (Negative(-) Common wiring)……………………………………………………………………………………..p.18
7.3 INPUT (Positive(+) Common wiring) ……………………………………………………………………………………. p.19
7.4 OUTPUT (Negative(-) Common wiring) ………………………………………………………………………………… p.20
7.5 OUTPUT (Positive(+) Common wiring) ………………………………………………………………………………….p.21
7.6 Binary coding for Program selecting by 3 pins ( Pin no. 8,9 and 10 ) - P35 Enable..............................................p.22
7.7 Wiring example #1 - Tower lamp, solenoid valve, sensors, switch……………………………………………………p.23
7.8 Wiring example #2 - Inter-Lock of two screwdriver with Mid-Count signal setting…………………………………..p.24
7.9 Connecting to Hybrid HDC controller……………………………………………………………………………………..p.26
8. Timing Chart…………………………………………………………………………………………………………………. p.27
9. Timing chart details for NG / OK set up……………………………………………………………………………….......p.28
9.1 Fastening OK………………………………………………………………………………………………………………..p.28
9.2 Fastening ERROR 1 - TIME LAPSE……………………………………………………………………………………...p.28
9.3 Fastening ERROR 2 - TIME OVER……………………………………………………………………………………....p.29
9.4 Fastening ERROR 3 - NO TORQUE UP ( Most common mistake in assembly )…………………………………...p.29
10. Cycle Start / Stop in the various operating conditions……………………………………………………………........ p.30
10.1 Auto Start…………………………………………………………………………………………………………………..p.30
10.2 Start ( Continuous ON )…………………………………………………………………………………………………..p.30
10.3 Start (pulse) + Stop by time limit (Optional)…………………………………………………………………………….p.31
10.4 Start (pulse) + Stop (pulse)……………………………………………………………………………………………… p.33
11. RS-232C & USB communication port………………………………………………………………………………….... p.34
11.1 Protocol................................................................................................................................................................p.35
11.1.1 Protocol frame.................................................................................................................................................. p.35
11.1.2 Communication control letter............................................................................................................................p.35
11.1.3 Command.........................................................................................................................................................p.36
11.1.4 Check sum (BBC).............................................................................................................................................p.36
11.2 Parameter change and save................................................................................................................................p.36
11.3 Monitoring data output.........................................................................................................................................p.37
12. PC communication software, SCOUT II-Manager (for MS Windows)………………………......…………………… p.38
12.1 Software install…………………………………………………………………………………………………………….p.38
12.2 How to use…………………………………………………………………………………………………………………p.38

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1. Specification
No Description Specification
1 Input power
1. 30~40VDC from XS-38D (XS-40D)
2. External power of 24VDC, 1A for Hybrid controller
2 Available tools XS-38D, XS-40D, HDC-30i, HDC-40i
3 No of Program 8 programs
4 Count number 99 for each program
5 Screwdriver port
4 ports for XS-38D (XS-40D)
1 port for HDC-30i, HDC-40i
6 Com port RS232C, USB(B)
7 I/O Input 15, Output 7
8 PC software
Scout Manager (on Windows)
9 Parameter setting on front panel or PC software
10 Program share
Maximum 4 screwdrivers (with XS-38D v4.3 or XS-40D)
can share one program
- Only one(1) XS-38D with the version lower than v4.3
can be connected to Scout II
2. Main features of SCOUT II
- Maximum 5 screwdrivers can share one program of Scout ( 4 of XS-38D v4.3 or XS-40D through A,B,C,D port + 1 extra
one through 25P I/O )
- OK / NG judgment for each fastening
- Display of the remaining screw number to be fastened
- Variable signal type of the cycle start and stop
- Error display with beep sound
- Display of the fastening error information
- Built in Fastening time measurement function
- No extra power is required for XS-38D, XS-40D
- External power (24VDC) is required for HDC or other tools through 25P I/O

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3. LAY OUT

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1) The power is supplied from XS-38D or XS-40D controller to Scout through RJ-11 "A" screwdriver port.
The screwdriver port "A" works for power feeding from the connected controller XS-38D or XS-40D additionally.
If the screwdriver port "A" is empty (not used), then external power (24VDC, 1A) is required.
2) Scout II have 4 screwdriver ports for direct connecting of XS-38D and XS -40D.
Also one extra screwdriver can be connected through 25P I/O.
3) Cycle can be started by the signal from PLC, sensor or other equipment.
Also Scout gives the cycle complete signal to PLC or other equipment, too through the 25P I/O port.
4) The numeric LED shows the number of screws which should be fastened for a cycle.
5) Power Input (24VDC,1A) is required when the Hybrid screwdriver is connected.
Don't connect both XS-38D (or XS-40D) and HDC controller together to Scout II.
6) Fastening results are displayed by NG or OK for every fastening.
In order to use NG/OK judgment, the different parameter settings can be saved on the program no. from 1 to 8.
7) Parameter setting is also possible on Scout Manager (pc software).
It transmits the settings to Scout II.
The settings on programs can be saved in .csv format file.
4. Caution
1) The screw counter SCOUT II should be used with XS-38D or XS-40D controller only.
Never use the screw counter with any other tools not specified by the manufacturer.
It can be dangerous by the electrical shock.
2) Be careful of right connecting cable between the screwdriver controller and Scout II.
3) Never use non specified cable by the manufacturer.
4) Don't connect both XS-38D (or XS-40D) and HDC controller together to Scout II.
5) Do not use the screw counter near fire and magnetic environment.

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5. Accessories ( Option items )

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6. Operation
6.1 Mode
By pressing the MODE button, it circulates Work, Log-in, Parameter and
Measuring mode.
Work means operating. Before parameter mode, password is required.
Every setting is possible in Parameter mode.
Once logged in, it circulates Work, Parameter and Measuring mode, until
the power is off and on again. Fastening time is monitored on Measuring mode.
Minimum and Maximum measured time can be saved on the selected program #.
Factory setting password : " 0 "

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6.2 Work mode
6.3 Log-in mode