DOGA HDC 40i Series User manual

INSTRUCTIONS MANUAL
HDC Series

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IMPORTANT
The tool delivered with this manual may been modified for specific needs.
In that case, please give us the tool code number written on our shipping note or the appoximate to
ol delivery date when you will place an order for anew similar tool or for spare parts.
In that way, you will be sure to get the required and/or spare part.
WARNING
This information has to be kept in alocation known by all users.
Each operator has to read carefully this manual before installing, using,
and mending the product.
Be sure that the operator has understood using recommendations and the meaning of signs put on t
he product.
Most accidents could be avoided respecting this Manual Instructions. As amatter of fact, they were c
reated according to European laws and norms regarding products.
In each case, please respect and follow safety national norms. Do not take off nor damage the stick
ers or advise put on the product and above all the details imposed by the law.

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Communication between HDC 40i – HDC 35i and Hi Manager
1/ Plug the Controller to the electric mains
2/ Connect the Air inlet to the compressed Air network using the delivered air filter and air
hose
3/ Connect the screwdriver to the controller with the tool cable and turn on theHDCControl
ler
4/ Go through the parameter mode on your controller and modify the following parameters :
4.1 : P61 ,Torque unit: Select the required torque unit and click on CHANGE (the
parameters are reset to factory default settings)
4.2 : Go to P83to initialise the controller and Enter “77” as password
4.3 : Go to P59to choose the preferred port (USB =0,RS232 =1)Default para
meter is RS232
5/ Switch off and on the controller then connect the USB cable to your controller and PC
6/ Open Hi Manger software on your PC. Do not forget to select the correspondingCOMp
ort (check COM port number of you PC in Device Manager
7/ Press READ ALL button
The communication is effective when you can read the controller and driver information on
STATUS menu :

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Index
■General &Specific safety rules 6
1. Products introduction 12
2. Key features 12
3. Specification 13
3.1 Driver 13
3.2 Manual screwdriver models 14
3.3 Automation screwdriver models 15
3.4 Controller (HDC) specification 16
4. LAY-OUT 17
4.1 Screwdriver LAY-OUT 17
4.2 HDC Controller LAY-OUT 18
4.3 HDC Controller Dimensions 19
5. Operation 21
5.1 Front panel of controller 21
1) FND Display 21
2) Key Buttons 22
5.2 Parameter number group 23
5.3 Preset #&parameters 24
5.4 Torque, speed &angle setting (I) -by PC program 25
5.5 Torque, speed &angle setting (II) -on the front panel 26
5.6 Details of each parameter numbers 27
5.7 Error code 47
5.8 Preset #selecting by sensor 49
5.9 Wiring example of check out signal output 50
5.10 Preset #selecting in 25P I/O port 51

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5.11 25P I/O port configuration 52
5.11.1 25P I/O configuration (I) -for Sensor 52
5.11.2 25P I/O configuration (II) -for PLC 53
5.11.3 25P I/O configuration (III) -for Sensor +PLC 54
5.11.4 25P Interface schematic -INPUT 55
5.11.5 25P Interface schematic -OUTPUT 56
5.11.6 Wiring of the Alarm signal to the Tower Lamp 57
5.11.7 Error code pin composition on 25P Output 57
5.12 25PIN I/O Timing Chart 58
5.13 Screw Counter 59
5.13.1 Fastening quality verification 59
1) Fastening OK 59
2) Fastening NG 60
5.13.2 Count Start &Stop to HDC 61
5.13.3 Wiring of Count Start &Stop 65
5.13.4 Operation of screw counter on HDC 67
5.13.5 Operation of Model selecting 68
5.13.6 FND Display for Counter mode 69
5.13.7 FND Display for Model selecting 69
6. USB Communication 70
6.1 Port and cable 70
6.2 USB driver install 70
7. RS-232C Communication 71
7.1 Connection 71
7.2 Protocol 72
7.2.1 Protocol Frame 72
7.2.2 Communication control letters 72

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7.2.3 Command 72
7.2.4 Check sum 73
7.2.5 Details of Command 73
8. Auto fastening data output through USB port 77
9. PC communication software, Hi-Manager 78
9.1 Software install 78
9.2 How to use 78
9.3 Parameter setting on Hi-Manager 80
9.4 Monitoring on Hi-Manager 86
1) Screw Count monitoring 86
2) Real time data monitoring 87
10. Trouble shooting 88
11. Hi-Manager program vs controller firmware version 90
Instructions manual /HDC Series

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41 GENERAL SAFETY RULES ENGLISH
WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may
result in electric shock, fire and/or serious personal injury
SAVE THIS INSTRUCTIONS
1.1 Work Area
-Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
-Do not operate power tools in explosive atmospheres, such as in the presenceof
flammable liquids, gases, or dust. Power tools create sparks which may ignite the
dust or fumes.
-Keep bystanders, children, and visitors away while operating apower tool.
Distractions can cause you to lose control.
1.2 Electrical Safety
-Grounded tools must be plugged into an outlet properly installed and grounded in
accordance with all codes and ordinances. Never remove the grounding prongor
modify the plug in any way. Do not use any plugs. Check with aqualified
electrician if you are in doubt as to whether the outlet is properly grounded. If the
tools should electrically malfunction or break down, grounding provides alow resistance
path to carry electricity away from the user.
-Avoid body contact with grounded surface ad pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is grounded.
-Don't expose power tools to rain or wet conditions. Water entering apower tool will
increase the risk of electric shock
-Do not abuse the cord. Never use the cord to carry the tools or pull the plug
from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged cords increase the risk of electric
shock.
-When operating apower tool outside, use an outdoor extension cord marked W-A
or W. These cords are rated for outdoor use and reduce the risk of electric shock.
1.3 Personal Safety
-Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use tool while tired or under the influence of drugs, alcohol,
or medication. Amoment of inflation while operating power tools may result in serious
Instructions manual /HDC Series

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personal injury.
-Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or
long hair can be caught in moving parts.
-Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools
with your finger on the switch or plugging in tools may result in personal injury.
-Remove adjusting keys or switches before turning the tool on. Awrench or akey
that is left attached to arotating part of the tool may result in personal injury.
-Do not overreach. Keep proper footing and balance at all times. Proper footing and
balance enables better control of the tool in unexpected situations.
-Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used for appropriate conditions.
1.4 Tool use and Care
-Use clamps or other practical way to secure and support the workplace to a
stable platform. Holding the work by hand or against your body is unstable and may
lead to loss of control.
-Do not force tool. Use the correct tool for your application. The correct tool will do
the job better and safer at the rate for which it is designed.
-Do not use tool if switch does not turn it on or off. Any tool that cannot be
controlled with the switch is dangerous and must be repaired.
-Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety
-Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
-Maintain tools with care.Keep cutting tools sharp and clean. Properly maintained
tools, with sharp cutting edges are less likely to bind and are easier to control.
-Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tools operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
-Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool, may become hazardous when used on
another tool.
1.5 SERVICE
-Tool service must be performed only by qualified personnel. Service or maintenance
performed by unqualified personnel could result in arisk of injury
-When servicing atool, use only identical replacement parts. Follow instructions in
the Maintenance section of this manual. Use of unauthorized parts or failure to follow
Maintenance instructions may create arisk of electric shock or injury.
Instructions manual /HDC Series

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51 SPECIFIC SAFETY RULES
2.1 Hold tool by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring or its own cord. Contact with a"
live" wire will
make exposed metal parts of the tool "live" and shock the operatior.
2.2 Never lubricate aerosol oil on to the electrical part.
1. R곈GLES DE S곉CURIT곉G곉NERAL곉SFRENCH
AVERTISSEMENT !Vous devez lire et comprendre les instructions. Le non-respect,
m곪me partiel, des instructions ci-pr골sentra곮ne un rispue de choc 곩lectrique, d`incendie et/ou de
blessures graves
CONSERVEZ CES INSTRUCTIONS
1.1 Aire de travail
-Veillez 고ce que l'aire de travail soit propre et bien 곩clair곩e. Le d곩sordre
et le manque de lumi골re favorisent les accidents.
-N`utilisez pas d`outils electriques dans une atmosph골re explosive, par
exemple en pr곩sence de liquides, de gaz ou de poussi골res inflammables.
Les outils 곩lectriques cr곩ent des 곩tincelles qui pourraient enflammer les
poussi골res ou les vapeurs.
-Tenez 고distance les curieux, les enfants et les visiteurs pendant que vous
travaillez avec un outil 곩lectrique. Ils pourraient vous distraire et vous
faire une fausse manouervre.
1.2 S곩curit곩곩
lectrique
-Les outils mis 고la terre doivent 곪tre branches dans une prise de courant
correctement install곩eet mise 고la terre conform곩ment 고tous les codes et
r골glements pertinents. Ne modifiez jamais la fiche de quelque facon que
ce soit, par exemple en enlevant la broche de mise 고la terre. N`utilisez
pas d`adaptateur de fiche. Si vous n`곪tes pas certain que la prise de
courant est correctement mise 고la terre, adressez-vous 고un 곩lectricien
qualiti곩.En cas de d곩faillance ou de d곩fectuosit곩곩
lectrique de l`outil, une
mise 고la terre ofire un trajet de faible r곩sistance 고l`곩lectricit곩qui
autrement risquerait de traverser l`utilisateur.
Instructions manual /HDC Series

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-곉vitea tout contact corporel avec des surfaces mises 고la terre (tuyauterie,
radiateurs, cuisini골res, r곩frig곩rateurs, etc.). Le riaque de choc 곩lectrique
est plus grand si votre corps est en contact avec la terre.
-N`exposez pas les outils 곩lectriques 고la pluie ou 고l`eau. La pr곩sence d`eau
dans un outil 곩lectrique augmente le risque de choc 곩lecrique.
-Ne maltraitez pas le cordon. Ne transportez pas l`outil par son cordon et
ne d곩branchez pas la fiche en tirant sur le cordon. N`exposez pas le
cordon 고la chaleur, 고des huiles, 고des ar곪tes vives ou 고des pi골ces en
mouvement.
Remplacez imm곩diatement un cordon endommag곩.Un dordon endommage
augmente le risque de choc 곩lectrique.
-Lorsque vous utilisez un outil electrique 고l`ext곩rieur, employez un
prolongateur pour l`ext곩rieur marqu곩"W-A" ou "W". Ces cordons sont faits
pour 곩tre utilis곩s고l`ext곩rieur et r곩duisent le risque de choc 곩lectrique.
1.3 S곩curit곩des personnes
-Restez alerte, concentrez-vous sur votre travail et faites preuve de
jugement. N`utilisez pas un outil 곩lectrique si vous 곪tes fatigu곩ou souis
l`influence de drogues, d`alcool ou de m곩dicaments. Un instant
d`inattention suffit pour entrainer des biessures graves.
-Habillez-vous convenablement. Ne portez ni v곪tements flottants ni bijoux.
Confinez les cheveux longs. N`approchez jamais les cheveux, les v곪
tements ou les gants des pi골ces en mouvements. Des v곪tements flottants,
des bijoux ou des cheveux longs risquent d`곪tre happ곩spar des pi골ces en
mouvement.
-M곩fiez-vous d`un d곩marrage accidentel. Avant de brancher l`outil,
assurez-vous que son interrupteur est sur ARR곈T. Le fait de transporter
un outil avec le doigt sur la d곩tente ou de brancher un outil dont
l`interrupteur est en position MARCHE peut mener tout droit 고un accident.
-Enievez les cles de r곩giageoudeserrageavantded곩marrer l`outil. Une
cl곩laiss곩edans une pi골ce tournante de l`outil peut provoquer des blessures.
-Ne vous penchez pas trop en avant. Maintenz un bon appui et restez en
곩quilibre en tout temps. Un bonne stabilit곩vous permet de mieux r곩agir 고
une situation inattendue.
-Utilisez des accessoires de s곩curit곩.portez toujours des lunettes ou une
visi골re. Seleon les conditions, portez aussi un masque antipoussi골re, des
bottes de s곩curit곩antid곩ranpantes, un casque protecteur et.ou un appareil
antibruit.
1.4 Utilisation et entretien des outils
-Immobilisez le mat곩riau sur une surface stabie au moyen de brides ou de
Instructions manual /HDC Series

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toute autre facon ad곩quate. Le fait de tenir la piece avec la main ou contre
votre corps ofite une stabilit곩insuffisante et peut amener un d곩rapage de
l`outil.
-Ne forcez pas l`outil. Utilisez l`outil appropri곩고la t곢che. L`outil correct
fonctionne mieux et de facon plus s곩curitaire. Respectez aussi la vitesse de
travail qui lui est propre.
-N`utilisez pas un outil si son interrupteur est bloqu곩.Un outil que vous
ne pouvez pas commander par son interrupteur est dangereux et doit 곪tre
r곩par곩.
-D곩branchez la fiche de l`outil avant d`effectuer un r곩glage, de changer
d`accessoire ou de ranger l`outil. De telies mesures pr곩ventives de s곩curit곩
r곩duisent le risque de d곩marragte accidentel de l`outil.
-Rangez les outils hors de la port곩edes enfants et d`qutres personnes
inexperiment곩e. Les outils sont dangereux dans ies mains d`utilisateurs
novices.
-Prenez soin de bien entretenir les outils. Les outils de coupe doivent 곪tre
toujours bien aff굫t곩set proptres. Des outils bien entretenus, dont les ar곪tes
sont bien tranchantes, sont moins susceptibles de coincer et plus faciles 고
diriger.
-Soyez attentif 고tout d곩salignement ou coincement des pi골ces en
mouvnment, 고tout bris ou 고toute autre condition pr곩judiciable au bon
fonctionnement de l`outil. Si vous constatez qu`un ouitl est endommag곩,
faites-le r곩pqrer avant de vous en servir. De nombreux accidents sont
caus곩spar des outils en mauvais 곩tat.
-N`utilisez que des accessoires que le fabricant recommande pour votre
mod곩le d`outil. Cetains accessoires peuvent convenir 고un outil, mais 곪tre
dangereux avec un autre.
1.5 R곉PARATION
-La r곩paration des outils 곩lectriques doit 곪tre confi곩e고un r곩parateur
qualifi곩.L`entretien ou la r곩paration d1un outil 곩lectrique par un amateur
peut avoir des cons곩quences graves.
-Pour la r곩paration d`un ouitl, n`employez que des pi골ces de rechange
d`origine. Suivez les directives donn골es 고la section R곩paration de ce
manuel. Lemploi de pi골ces non autoris곩es ou le non-respect des
instructions d`entretien peut cr곩er un risque de choc 곩lectrique ou de
blessures.
2. R곉GLE DE S곉CURIT곉PARTICULI곉RE
2.1 Tenez l`outil par ses surfaces de prise isol곩es pendant toute op곩ration o국
l`outil de coupe pourrait venir en contact avec un c고blage dissimul곩ou avec son
Instructions manual /HDC Series

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propre cordon. En cas de contact avec un conducteur sous tension, les
pi골ces m곩talliques 고d곩couvert de l`outil transmettraient un choc 곩lectrique 고l`utilisateur
2.2 Never lubricate aerosol oil on to the electrical part.
Instructions manual /HDC Series

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1. Product Introduction
Adriver system consists of screwdriver with built-in BLDC motor, controller which provide
and control the DC power and pressed air to the screwdriver. They are connected
together with the special cable.
1) Standard packing
2) Option items
2. Key features
1) Digital torque set and save 8memories
2) Long endurance, less noise and heat, and light weight screwdriver
3) Selectable high speed up to 1,800 rpm
4) High efficient BLDC motor made by Maxon, Swiss
5) Economic cost against the compatible digital torque control screwdriver
6) Monitoring fastening quality and count of screw numbers
7) Error information by code display
8) Programing and monitoring PC software
9) Maintenance information and history memory
Instructions manual /HDC Series
Cable_14P (3m)Hybrid screwdriver Controller Air filter
Power cable
U-2 Interface converter AC adapter
(DC24V,1A) USB cable

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3. Specification
3.1 Screwdriver
no Item Specification Remark
1El. Power DC40V, 3A max
(HDC-40i)
DC35V, 4A max
(HDC-35i)
2Motor Maxon BLDC motor
3Dimension refer 3.2 screwdriver model
4Torque range refer 3.2 screwdriver model 0.1 Kgf.cm/scale
5Speed range refer 3.2 screwdriver model +/- 5% 10 rpm/scale
6Torque accuracy +/- 10% full scale
7Torque repeatability +/- 5%
8Bit size A:1/4" Hex, B:5mm Hex
9Start Lever or Push start (selectable)
10 Cable 14 wire+air tube all in one /3M
11 Vibration level <2,5m/s²accordingtoISO28927-2i2009
** Bit Socket size: A=1/4"hexagonal, B=5
mm hexagonal
example) HD150P-A :with Push to start -1/4"hex bit socket
Instructions manual /HDC Series
0E
0D

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3.2 Manual screwdriver models
Model Torque
(Kgf.cm)
Speed
(rpm)
Weight
(Kg) Start Power Controller
HD081 3.0-8.0 1000-1.700 0,44 Lever
40V HDC-40i
HD150 5.5-15.5 500-1.700 0,44 Lever
HD150P 5.5-15.5 500-1.700 0,44 Push
HD220 7.0-22.0 400-1.250 0,44 Lever
HD220P 7.0-22.0 400-1.250 0,44 Push
HD350 10.0-35.0 300-740 0,51 Lever
HD350P 10.0-35.0 300-740 0,51 Push
HD450 10.0-45.0 300-600 0,51 Lever
HD450P 10.0-45.0 300-600 0,51 Push
HD35N 12-35 500-1.500 0,7 Lever
35V HDC-35i
HD35NP 12-35 500-1.500 0,7 Push
PHD35N 12-35 500-1.500 0,82 Pistol
HD50N 15-50 300-1.050 0,7 Lever
HD50NP 15-50 300-1.050 0,7 Push
PHD50N 15-50 300-1.050 0,82 Pistol
HD100N 30-100 250-500 0,75 Lever
PHD100N 30-100 250-500 0,86 Pistol
DIMENSION
Instructions manual /HDC Series
HD150 HD220,450
HD35N, 50N, 100N
PHD35N
PHD50N
PHD100N

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3.3 Automation screwdriver models
** Add suffix "V" after model name for vacuum pick-up assy option
DIMENSION
Instructions manual /HDC Series
Model Torque
(Kgf.cm)
Speed
(rpm) Power Controller
HDA150 5.0-15.0 500-1,700
40V HDC-40i
HDA220 7.0-22.0 400-1,250
HDA350 10.0-35.0 300-740
HDA450 10.0-45.0 300-600
HDA150, HDA220, HDA350, HDA450

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3.4 Controller (HDC) specification
no Item Specification
1Model HDC-40i HDC-35i
2Input (Electric) AC110VC or AC220V, 50~60Hz
3Input (air presure) Min 4.5 bar /Max 6bar
4Output (Electric) DC40V, 3A DC35V, 4A
5Fuse AC250V 10A AC250V 15A
6Dimension /Weight refer the drawing
8Control
Torque 5-45 Kgf.cm 12-100 Kgf.cm
Speed 300 - 1,700 rpm 300 - 1,500 rpm
Angle 0.1 - 10 turns
9Preset parameters Torque, Speed &Angle in 8preset numbers
10 Selecting the preset no.
1) Front panel button
2) 25P I/O interface
3) 8 direct sensor connecting port
4) F1 button on the driver
11 Torque Adjust - 20% ~ +20%
12 Auto detection of the
connected driver
Auto detection of the offset value from the EEP-rom
on the driver
13 Error display Error display by code no. in system, communication
&pattern error group
14 Fastening quality control OK/NG monitoring of screw fastening by preset
pattern of angles, times
15 Screw Counter Save the total screw number, and monitoring the
number of OK fastening screws.
16 Monitoring and parameter Monitoring and parameter setting on the PC program
(MS Windows base )
Instructions manual /HDC Series

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F2 button
P51 "1" (counter) selected :Delet 1count (-1)
P51 "2" (FEEDER) selected :Screw Shooting signal
F1 button
Preset number UP
Error display LED
Error display LED
4. LAY-OUT
4.1 Screwdriver LAY-OUT
(1) Screwdriver for HDC-40i
(2) Screwdriver for HDC-35i
Instructions manual /HDC Series

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4. LAY-OUT
4.2 HDC Controller LAY-OUT
Instructions manual /HDC Series
[Front]
Display window
Control button
Connector to Driver
[Back]
Air pressure inlet
(Out dia 4mm)
Com port usage selector
USB port
25P I/O Interface
RS-232C Port
Air Filter (Option) -Recommended to be located before the air pressure inlet.

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4.3 HDC controller Dimensions
[HDC-40i Controller] unit :mm
Instructions manual /HDC Series
Bottom
These two screws can be removed for mounting
Two M3 thread holes for mounting controller
Two screws at the side can be removed for extra mounting holes.
[Caution] Screw should not go through over 5mm inside
Dimension /Weight 97(w) 222(d) 129(h)mm /2.1 Kg