DOGA MD Series User manual

INSTRUCTIONS MANUAL
MD series
MDC v2

IMPORTANT
The tool delivered with this manual may have been modified for specific
needs.
In that case, please give us the tool code number written on our shipping note or the approximate tool
delivery date when you place an order for a new similar tool or for spare parts.
In that way, you will be sure to get the required tool and/or spare part.
WARNING
This information has to be kept in a location known by all users.
Each operator has to read carefully this manual before installing, using, and
mending the product.
Be sure that the operator has understood using recommendations and the meaning of signs put on the
product.
Most accidents could be avoided respecting this Manual Instructions. As a matter of fact, they were
created according to European laws and norms regarding products.
In each case, please respect and follow safety national norms. Do not take off nor damage the stickers
or advise put on the product and above all the details imposed by the law.

Instructions manual / MD Series & MDC v2
60342 07/20 3
INDEX
GENERAL SAFETY RULES..................................................................................................5
Product..................................................................................................................................7
Main features.........................................................................................................................7
Screwdriver............................................................................................................................8
General specification ......................................................................................................8
Model specification.........................................................................................................8
Auto Speed by torque setting under the each test condition..........................................11
Screwdriver dimension..................................................................................................13
Screwdriver cables...............................................................................................................26
Models..........................................................................................................................26
Installation ....................................................................................................................27
Controller MDC v2 ...............................................................................................................28
Specification.................................................................................................................28
Model specification.......................................................................................................28
Controller dimension.....................................................................................................29
Operation.............................................................................................................................30
Getting started at first power on or after screwdriver change. .......................................30
Operation screen..........................................................................................................32
Rapid view Parameter screens.....................................................................................34
Presets or Model select ................................................................................................36
Parameters...................................................................................................................37
Fastening settings.........................................................................................................38
Advanced functions: .....................................................................................................41
7.7.1 Free reverse rotation before Fastening..................................................................41
7.7.2 Engaging Torque detection....................................................................................42
7.7.3 Angle after torque up .............................................................................................43
7.7.4 Thread tapping ......................................................................................................44
Multi Sequence settings................................................................................................45
Model settings...............................................................................................................46
Screw count settings.....................................................................................................48
Controller settings.........................................................................................................50
I/O settings ...................................................................................................................59
Network settings...........................................................................................................62
Monitoring.....................................................................................................................63
Remote control & Auto customizing..............................................................................65
Remote : Back up / Restore / Power Reset / Factory reset...........................................67
General Settings : Date / Storage / Options..................................................................68
General Settings : Barcode & Barcode Step.................................................................70
General Settings : SD memory card..............................................................................72
Firmware Upgrade...............................................................................................................73

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Torque calibration and compensation..................................................................................74
Error code............................................................................................................................76
System error.................................................................................................................76
Fastening error by the pattern setting ...........................................................................77
Web Server..........................................................................................................................78
Parameter details and factory setting...................................................................................79
MODBUS COM protocol......................................................................................................90
MAINTENANCE...................................................................................................................91
LCD display calibration.................................................................................................91
Troubleshooting............................................................................................................91
Phone support ..............................................................................................................92
After-sales returns ........................................................................................................92
On-site repair................................................................................................................93
Warranty.......................................................................................................................93
STANDARDS.......................................................................................................................94
Manufacturer details .....................................................................................................94
Markings.......................................................................................................................94
Transport and storage...................................................................................................94
WEEE recycling and end of service life.........................................................................95

Instructions manual / MD Series & MDC v2
60342 07/20 5
GENERAL SAFETY RULES
WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may
result in electric shock, fire and/or serious personal injury
SAVE THIS INSTRUCTIONS
1.1 Work Area
-Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
-Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust
or fumes.
-Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
1.2 Electrical Safety
-Grounded tools must be plugged into an outlet properly installed and grounded in
accordance with all codes and ordinances. Never remove the grounding prong or
modify the plug in any way. Do not use any plugs. Check with a qualified
electrician if you are in doubt as to whether the outlet is properly grounded. If the
tools should electrically malfunction or break down, grounding provides a low resistance
path to carry electricity away from the user.
-Avoid body contact with grounded surface ad pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is grounded.
-Don't expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock
-Do not abuse the cord. Never use the cord to carry the tools or pull the plug
from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged cords increase the risk of electric
shock.
-When operating a power tool outside, use an outdoor extension cord marked W-A
or W. These cords are rated for outdoor use and reduce the risk of electric shock.
1.3 Personal Safety
-Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use tool while tired or under the influence of drugs, alcohol, or
medication. A moment of inflation while operating power tools may result in serious
personal injury.
-Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your
hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
-Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools
with your finger on the switch or plugging in tools may result in personal injury.
ENGLISH

Instructions manual / MD Series & MDC v2
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-Remove adjusting keys or switches before turning the tool on. A wrench or a key
that is left attached to a rotating part of the tool may result in personal injury.
-Do not overreach. Keep proper footing and balance at all times. Proper footing and
balance enables better control of the tool in unexpected situations.
-Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
1.4 Tool use and Care
-Use clamps or other practical way to secure and support the workplace to a stable
platform. Holding the work by hand or against your body is unstable and may lead to
loss of control.
-Do not force tool. Use the correct tool for your application. The correct tool will do
the job better and safer at the rate for which it is designed.
-Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled
with the switch is dangerous and must be repaired.
-Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety
-Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
-Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools, with sharp cutting edges are less likely to bind and are easier to control.
-Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tools operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
-Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool, may become hazardous when used on
another tool.
1.5 SERVICE
-Tool service must be performed only by qualified personnel. Service or maintenance
performed by unqualified personnel could result in a risk of injury
- When servicing a tool, use only identical replacement parts. Follow instructions in
- the Maintenance section of this manual. Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of electric shock or injury.
2. SPECIFIC SAFETY RULES
2.1 Hold tool by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will
make exposed metal parts of the tool "live" and shock the operator.
2.2 Never lubricate aerosol oil on to the electrical part.

Instructions manual / MD Series & MDC v2
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Product
It consist of DC Servo screwdriver and controller as a complete system.
1) Screwdriver packing :
x1 screwdriver
x1 CE declaration of conformity
x1 calibration test certificate (original to be preserved)
2) Controller packing :
x1 MDC controller
x1 power cable with type E and F electrical plug
x1 CE declaration of conformity
3) Cable packing :
x1 cable with 14 pins connectors
Main features
1) Digital torque and angle program in 15 preset numbers and 2 multi step sequence
programs
2) 15 Models managing variable presets with counting no. and I/O in sequential 10 steps
3) Color LCD touch screen with easy control
4) Auto speed setting by torque
5) Monitoring fastening quality and count of screw numbers
6) Error information by code display
7) Easy parameter setting and monitoring by ParaMON (PC software)
8) Real time torque data and curve display
9) Real time fastening data output
10) Modbus protocol
11) RS232C, Ethernet communication port

Instructions manual / MD Series & MDC v2
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Screwdriver
General specification
no
Item
Specification
1
Electric power
DC38V, 5A max
2
Motor
Swiss DC servo motor
6
Torque accuracy
10% in full scale
7
Torque repeatability
+/- 3%
8
Speed
Auto speed by torque setting,
Model specification
●Straight hand-held (Lever start)
Model
Torque(Nm)
Speed range
Bit socket
Controller
MD2601
0.03 ~ 0.39
150-2000
Hex1/4” or dia.4
MDC-26
MD2602
0.05 ~ 0.68
150-2000
Hex1/4” or dia.4
MD2604
0.2 ~ 1.37
150-1500
Hex1/4”
MD2611
0.4~ 3.3
100-900
Hex1/4”
MD2616
0.5 ~ 4.9
100-620
Hex1/4”
MD3201
0.1 ~ 1.17
150-2000
Hex1/4”
MDC-32
MD3202
0.2 ~ 2.15
150-2000
Hex1/4”
MD3204
0.4 ~ 3.9
150-1500
Hex1/4”
MD3211
1 ~ 8.8
50-690
Hex1/4”
MD3216
2 ~ 13.7
50-470
Hex1/4”
MD3236
4 ~ 27
50-210
SQ3/8
MD3264
8 ~ 49
50-115
SQ1/2
M D P 2 6 1 6
Gear ratio ( 1/16 ) –1/1,1/2,1/4,1/11,1/16,1/36,1/64
Available controller model ( 26:MDC26, 32:MDC32 )
Type of body ( X: Straight P:Pistol grip, A:Spindle, H:Angle head )
Tool series

Instructions manual / MD Series & MDC v2
60342 07/20 9
●Pistol grip hand held (Trigger start)
Model
Torque(Nm)
Speed range
Bit socket
Controller
MDP3201
0.1 ~ 1.17
150-2000
Hex1/4”
MDC-32
MDP3202
0.2 ~ 2.15
150-2000
Hex1/4”
MDP3204
0.4 ~ 3.9
150-1500
Hex1/4”
MDP3211
1 ~ 8.8
50-690
Hex1/4”
MDP3216
2 ~ 13.7
50-470
Hex1/4”
MDP3236
4 ~ 27
50-210
Hex1/4”
MDP3264
8 ~ 49
50-115
SQ3/8
●Angle head hand-held (Lever start)
Model
Torque(Nm)
Speed range
Bit socket
Controller
MDH2604
0.2 ~ 1.37
150-1500
Hex1/4”
MDC-26
MDH2611
0.4~ 3.3
100-900
Hex1/4”
MDH2616
0.5 ~ 4.9
100-620
Hex1/4”
MDH3201
0.1 ~ 1.17
150-2000
Hex1/4”
MDC-32
MDH3202
0.2 ~ 2.15
150-2000
Hex1/4”
MDH3204
0.4 ~ 3.9
150-1500
Hex1/4”
MDH3211
1 ~ 8.8
50-690
Hex1/4”
MDH3216
2 ~ 13.7
50-470
Hex1/4”
MDH3236
4 ~ 27
50-210
SQ3/8
MDH3264
8 ~ 49
50-115
SQ1/2
MD26xx
MD32xx
MDP32xx
MDH32xx

Instructions manual / MD Series & MDC v2
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●Spindle for automation (Remote start by I/O)
Model
Torque(Nm)
Speed range
Bit socket
Wight
Controller
MDA2201
0.010 ~ 0.068
1000
dia.4 half moon
MDC-26
MDA2204
0.02 ~ 0.27
1000
dia.4 half moon
MDA2601
0.03 ~ 0.39
150-2000
dia.4 half moon
MDA2602
0.05 ~ 0.68
150-2000
Hex1/4” or dia.4
MDA2604
0.2 ~ 1.37
150-1500
Hex1/4” or dia.4
MDA2611
0.4 ~ 3.3
100-900
Hex1/4”
MDA2616
0.5 ~ 4.9
100-620
Hex1/4”
MDA3201
0.1 ~ 1.17
150-2000
Hex1/4”
MDC-32
MDA3202
0.2 ~ 2.15
150-2000
Hex1/4”
MDA3204
0.4 ~ 3.9
150-1500
Hex1/4”
MDA3211
1 ~ 8.8
50-690
Hex1/4”
MDA3216
2 ~ 13.7
50-470
Hex1/4”
MDA3236
4 ~ 27
50-210
SQ3/8
MDA3264
8 ~ 49
50-115
SQ1/2
MDA2201-E+C
MDA2201-E+VC
MDA32xx-A
★Options
C : Bit cushion –rotating shaft has 4.5mm stroke sliding up cushion
V : Vacuum pick-up assy –screw pick-up by vacuum. It require custom design for mouthpiece
MDA32xx-A
With vacuum pick-up

Instructions manual / MD Series & MDC v2
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Auto Speed by torque setting under the each test condition
◆Speed range : Available setting range by manual
◆Auto speed by torque setting : Safe speed not exceeding over torque by rotation inertia
under the testing conditions described on the chart

Instructions manual / MD Series & MDC v2
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Instructions manual / MD Series & MDC v2
60342 07/20 13
Screwdriver dimension
■ MD2601, MD2602
Bit holder (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with
Dia 7mm body hold by bearing )
Vacuum pick-up assy (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing )
Mouth piece is not included in the assy. It is custom designed for each screw size and
applications. The above described vacuum pick-up assy is for one of the application. It
doesn’t work for all application.

Instructions manual / MD Series & MDC v2
60342 07/20 14
■ MD2604, MD2611, MD2616
Bit holder (Option)
for Ohmi V-17 or equivalent ( Hex1/4”
with Dia 7mm body hold by bearing )
Vacuum pick-up assy (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing )
Mouth piece is not included in the assy. It is custom designed for each screw size and
applications. The above described vacuum pick-up assy is for one of the application.
It doesn’t work for all application.

Instructions manual / MD Series & MDC v2
60342 07/20 15
■MD3201, MD3202
Bit holder (Option)
for Ohmi V-17 or equivalent ( Hex1/4”
with Dia 7mm body hold by bearing )
Vacuum pick-up assy (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing )
Mouth piece is not included in the assy. It is custom designed for each screw size and
applications. The above described vacuum pick-up assy is for one of the application. It doesn’t
work for all application.

Instructions manual / MD Series & MDC v2
60342 07/20 16
■ MD3204, MD3211, MD3216
Bit holder (Option)
for Ohmi V-17 or equivalent ( Hex1/4”
with Dia 7mm body hold by bearing )
Vacuum pick-up assy (Option)
for Ohmi V-17 or equivalent ( Hex1/4” with Dia 7mm body hold by bearing )
Mouth piece is not included in the assy. It is custom designed for each screw size and
applications. The above described vacuum pick-up assy is for one of the application. It doesn’t
work for all application.

Instructions manual / MD Series & MDC v2
60342 07/20 17
■ MD3236, MD3264

Instructions manual / MD Series & MDC v2
60342 07/20 18
■ MDH2604, MDH2611, MDH2616
■ MDH3201, MDH3204, MDH3211, MDH3216
Bit socket : 1/4” hex female (quick change)
Bit socket : 1/4” hex female (quick change)
Bit socket : 3/8”SQ drive

Instructions manual / MD Series & MDC v2
60342 07/20 19
■MDP3201, MDP3202, MDP3204, MDP3211, MDP3216
Options
- Vacuum pick-up assy
- Bit socket type : A(1/4” Hex), 3/8”SQ
- Cable connection : U (top side), D (grip end)
-
Bit holder for 1/4” Hex Ohmi V-17 bit or equivalent
1/4” Hex female
3/8” SQ male
U : Top cable connection
Ex. MDP3216-A/U
D : Grip down cable connection
Ex. MDP3216-A/D

Instructions manual / MD Series & MDC v2
60342 07/20 20
■ MDA2201-E +VC
M D A 2 2 0 1 - E + V C
Option accessory
V : Vacuum pick-up assy
C : Bit Cushion
Model
Bit type
A:1/4”Hex
E:Dia.4mm
Vacuum pick-up + Bit cushion (Option)
Available model : MD2207-E
Bit socket : 4mm round half moon D-cut
Bit cushion : 5mm stroke
Mouthpiece : Custom design ( not included )