DOLD Safemaster W UH 6900 User manual

SAFEMASTER W Radio controlled safety module UH 6900
0274164 / 13.03.17 en / RV_800 1
SAFEMASTER W
Enter the Wireless Safety Systems’ identity code here and the used
radio frequency:
It is in the responsibility of the manufacturer of the equipment or
machine to ensure its function in general. DOLD does not accept any
liability for the recommendations made or implied in this manual. Also,
no additional guarantee, warranty, or liability claims beyond those
included in our delivery and payment terms can be derived from this.
Identity code:
System code: _ _ . _ _ _ . _ _ _
Device code device 1 (target device code at device 2): _ _ _
Target device code device 1 (device code at device 2): _ _ _
Selected frequency: .................. Channel: _ _
Alternative frequency: .................. Channel: _ _
Alternative frequency: .................. Channel: _ _

SAFEMASTER W Radio controlled safety module UH 6900
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Quick Start Guide
Contents
1Important Notes.............................................................................................5
1.1 General safety instructions............................................................................................5
1.2 Disposal.........................................................................................................................5
2Quick guide....................................................................................................6
2.1 Components list.............................................................................................................6
2.2 Configuration at delivery................................................................................................6
2.3 Front view UH 6900.......................................................................................................6
2.4 Installation SAFEMASTER W Manger...........................................................................7
2.5 Main operation modes...................................................................................................7
2.5.1 Full safety operation...............................................................................................7
2.5.2 Cross operation......................................................................................................8
2.5.3 Safety operation with optional radio control............................................................8
2.6 Connections and oprating modes..................................................................................9
2.7 Parameterization .........................................................................................................10
2.7.1 Frequency channel...............................................................................................11
2.7.2 Integrated spectrum analyzer...............................................................................12
2.7.3 Further adjustments .............................................................................................13
2.7.4 Programming........................................................................................................13
2.8 Power on and standby test..........................................................................................14
3Introduction of the system..........................................................................15
3.1 Directives, standards, and certification........................................................................15
3.2 Applications, intended use...........................................................................................15
3.3 Design .........................................................................................................................16
3.4 Functions.....................................................................................................................16
4System description......................................................................................17
4.1 Design and functions of the UH 6900 radio-controlled safety module.........................17
4.1.1 Main features of the UH 6900 radio-controlled safety module..............................17
4.1.2 Inputs and outputs................................................................................................18
4.1.3 Overview UH 6900 radio-controlled safety module; front view.............................18
4.1.4 Detection of safety elements................................................................................18
4.1.5 Start options.........................................................................................................19
4.1.5.1 Manual start and reset........................................................................................19
4.1.5.2 Auto start............................................................................................................19
4.1.5.3 Two-hand............................................................................................................19
4.1.5.4 Start via radio .....................................................................................................19
4.1.6 Semiconductor outputs.........................................................................................20
4.1.7 Assignment of function inputs to semiconductor outputs......................................20
4.1.8 Identity code.........................................................................................................20
4.1.9 Receiver antenna.................................................................................................20
4.1.10 Radio frequency...................................................................................................20
4.1.11 Transmitter power ................................................................................................20
5Installation and connection ........................................................................21
5.1 Important notes on installation and connection............................................................21
5.2 Wiring..........................................................................................................................21
5.3 Protection of power supply ..........................................................................................21
5.4 Positioning of the radio-controlled safety module and the antenna .............................22
5.4.1 Positioning of the radio-controlled safety module.................................................22
5.4.2 Distribution of radio signals ..................................................................................22
5.4.3 Positioning of antenna..........................................................................................22
5.5 Terminal connections of the radio-controlled safety module........................................23
5.6 Connection of safety elements ....................................................................................23
5.7 Installation / removal of the PS / PC terminals.............................................................24
5.8 Minimum and maximum output currents......................................................................24

SAFEMASTER W Radio controlled safety module UH 6900
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5.9 Disturbance protection.................................................................................................24
6Commissioning (operating manual)...........................................................25
6.1 General instructions for commissioning.......................................................................25
6.1.1 Close-by machines equipped with SAFEMASTER W systems............................25
6.2 Configuration at shipment............................................................................................26
6.2.1 Display of identity code ........................................................................................26
6.2.2 Selection and setting of the radio frequency.........................................................26
6.2.2.1 Set the radio frequency.......................................................................................26
6.2.2.2 Set the transmitter power:...................................................................................27
6.3 Wiring and connection options.....................................................................................27
6.3.1 Connection of power supply.................................................................................27
6.3.2 Connection of safety elements.............................................................................27
6.3.2.1 Connection of emergency stop push-buttons .....................................................27
6.3.2.2 Connection of safety gates.................................................................................28
6.3.2.3 Connection of LC type 4 in accordance with EN 61 496.....................................28
6.3.2.3.1 Calculation of the safety distance of an LC connected to a UH 6900.........28
6.3.2.4 Connection of two-hand control IIIA in accordance with DIN EN 574.................29
6.3.3 Connection of the start button ..............................................................................29
6.3.4 Connection of an additional start control over IR or LC........................................29
6.3.5 Operation with or without external contact reinforcement.....................................30
6.3.6 Connection of non-safety-relevant function inputs................................................30
6.3.7 Connection of status indicators ............................................................................30
6.3.8 Connection of non-safety-relevant function outputs .............................................31
6.4 Setup and commissioning of the UH 6900 radio-controlled safety module..................32
6.4.1 Operating mode: 'Full safety operation'................................................................33
6.4.1.1 Set-up of safety inputs and start mode...............................................................33
6.4.1.2 Application examples..........................................................................................34
6.4.1.3 Function diagrams..............................................................................................35
6.4.1.3.1 Full safety operation without two-hand control ...........................................35
6.4.1.3.2 Full safety operation with two-hand control ................................................35
6.4.2 Operating mode: 'Cross-operation'.......................................................................36
6.4.2.1 Set-up of safety inputs and start mode...............................................................37
6.4.2.2 Application examples..........................................................................................38
6.4.2.3 Function diagrams..............................................................................................39
6.4.2.3.1 Cross-operation without two-hand control..................................................39
6.4.2.3.2 Cross-operation with two-hand control, manual start, and auto start..........39
6.4.2.3.3 Cross-operation with two-hand control and auto start only.........................40
6.4.3 ‘Safety operation with optional radio control’ mode of operation ..........................41
6.4.3.1 Setting the start mode and the radio activation time...........................................43
6.4.3.2 Application examples..........................................................................................44
6.4.3.3 Function diagrams..............................................................................................45
6.4.3.3.1 Setting A = 4: 2 x manual start, reset of remote deactivation through control
module 45
6.4.3.3.2 Setting A = 5: 2 x manual start, reset of remote deactivation with S42 after
reset on control module...............................................................................................46
6.4.3.3.3 Setting A = 6: 2 x manual start, reset of all deactivations also on control
module 47
6.4.3.3.4 Setting A = 7: 2 x auto start, reset of remote deactivation on control module
48
6.4.3.3.5 Setting A = 8: 2 x auto start, reset of remote deactivation through S42 after
reset on control module...............................................................................................49
7Troubleshooting ..........................................................................................50
7.1 Display and status indicators on UH 6900 radio-controlled safety module..................50
7.2 Status and error codes ................................................................................................51
7.2.1 System errors in safety operation.........................................................................51
7.2.2 Status indicator.....................................................................................................52

SAFEMASTER W Radio controlled safety module UH 6900
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8Parameterization and diagnosis of radio features....................................53
8.1 Parameterization software ‘UH 6900 Radio Board’ .....................................................53
8.1.1 Computer HARDWARE requirements..................................................................53
8.1.2 Installation of parameterization software..............................................................53
8.2 RF Settings window.....................................................................................................54
8.2.1 Display of radio parameters..................................................................................54
8.2.1.1 Device names.....................................................................................................55
8.2.1.2 System codes of the devices..............................................................................55
8.2.1.3 Device code and target device code...................................................................55
8.2.1.4 Frequency band..................................................................................................55
8.2.1.5 Frequency channel.............................................................................................55
8.2.1.6 Transmitter power...............................................................................................55
8.2.1.7 Received transmitter power................................................................................55
8.2.1.8 Software version.................................................................................................55
8.2.2 Setting of radio parameters..................................................................................56
8.2.2.1 Device names.....................................................................................................58
8.2.2.2 Frequency channel.............................................................................................59
8.2.2.2.1 List of available frequencies in the 433 MHz band.....................................59
8.2.2.2.2 List of available frequencies in the 869 MHz band.....................................59
8.2.2.3 Transmitter power...............................................................................................60
8.3 STATUS screen (diagnostic function)..........................................................................62
8.4 Spectrum screen (diagnotic function) ..........................................................................62
9Technical data..............................................................................................64
9.1 Safety related data ......................................................................................................67
9.2 Dimension drawing......................................................................................................67
10 Order information........................................................................................68
10.1 Wireless Safety System...............................................................................................68
10.1.1 Standard type.......................................................................................................68
10.1.2 Example for ordering variations............................................................................68
10.2 Accessories.................................................................................................................68
11 Maintenance and care.................................................................................69
12 Disclaimer and warranty .............................................................................69
13 CE declaration of conformity......................................................................70

SAFEMASTER W Radio controlled safety module UH 6900
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1 Important Notes
This manual is for your safety and for the safety of the plant operators. Read this manual
carefully before you install or commission the SAFEMASTER W system and use it when
working on the protected machine or equipment.
If you encounter technical problems, please contact our customer service at: +49 77 23 / 654-0;
Fax: +49 77 23 / 654-356;
e-mail: [email protected]
1.1 General safety instructions
SAFEMASTER W must only be installed and set up by authorized and skilled
personnel
- that is familiar with the correct and proper handling of safety components,
- that is familiar with the relevant regulations and standards for safety at work and
accident prevention and has read and understood this user manual.
The operator must be adequately trained and authorized to operate the
machine.
A visible emergency stop button must always be functional.
In some operating modes, one of the two modules is temporarily not functional,
therefore precautions must be taken to ensure that any emergency stop devices
connected there are not visible.
The operator must have a clear overview of the hazard zone at all times.
If the operator’s direct view on the relevant equipment or plant parts is restricted in
any way, for example the view on the access to the machine, on the drilling/milling
head, etc., that is, if such areas cannot be seen from all operator positions, we
recommend the installation of an additional position indicator, for example a light
curtain. Then, zones with a good overview can be defined as start zones. The
application can be started from within these zones only.
The operator must be able to switch off the machine all the time
While starting the machine or during operation the operator must always be able to
reach the emergency stop button.
Restarting the machine
After the machine was shut down by the safety function of the wireless
SAFEMASTER W safety system, the machine must not be restarted by resetting
the start button before the reason for the shut-down is detected and the problem
solved.
If more than one wireless systems are used at the same location, the different
systems must be set up for different radio frequencies. There must be at least one
blank channel between two active ones (for example, use channels 5, 7, 9, etc.).
•The equipment must be handled with care and be checked in regular
intervals, depending on the usage and as necessary.
You, as the installer of the machine or plant, must make clear reference to
these safety instructions in the relevant operating manual.
1.2 Disposal
Unserviceable devices that cannot be repaired must be disposed in accordance with the
relevant country-specific waste disposal regulations.

SAFEMASTER W Radio controlled safety module UH 6900
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2 Quick guide
A brief overview of the system and instructions for the initial set-up procedure in just a few
steps using a simple example configuration.
2.1 Components list
In the delivery, you will receive:
2 UH 6900 modules,
2 antennas with connection adapters or connection cables,
1 CD with SAFEMASTER W Manager software, handbook, and license key,
Any separate accessories (e.g. light barrier)
2.2 Configuration at delivery
The modules are always delivered with the following configuration:
Operating mode: Complete protected mode (rotary switch A=0, rotary switch
B=0)
Device name: not yet assigned
Radio channel: Channel 05, 433.200 MHz (or 869.8125 MHz)
Transmission power: 0 dBm (1 mW)
This configuration must be adjusted according to the desired system installation using the
provided software or the rotary switch on the front of the module.
The identification numbers (system ID, device ID and target device ID) are already assigned
and cannot be changed
2.3 Front view UH 6900

SAFEMASTER W Radio controlled safety module UH 6900
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2.4 Installation of SAFEMASTER W Manger
Insert the included CD and install the SAFEMASTER W Manager on your PC (Windows
operating system). The installation will start automatically, or you can also call up the
setup file manually.
A program folder will be created on your PC, and the program will be added to the start
menu.
Start the SAFEMASTER W Manager and enter the license key, which is found in a text
file on the CD. Then the program will be ready for operation.
2.5 Main operation modes
The modules always work in pairs using bidirectional safety radio transmission. In general,
there are three different operating modes available.
2.5.1 Full safety operation
„Kompletter Schutzbetrieb“
UH6900
„Kompletter Schutzbetrieb“
UH6900
One safety circuit
Safety inputs influence the local and remote controlled safety output
Configurable start options:
- Manual, automatic, two-handed, additional IR enable signal
see chapter 6.4.1 Operating mode: 'Full safety operation'

SAFEMASTER W Radio controlled safety module UH 6900
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2.5.2 Cross operation
„Kreuzbetrieb“
UH6900
„Kreuzbetrieb“
UH6900
Two independent safety circuits
Safety inputs influence the remote controlled safety output
Configurable start options:
- Manual, automatic, two-handed, additional IR enable signal
see chapter 6.4.2 Operating mode: ‘Cross operation’
2.5.3 Safety operation with optional radio control
„Kreuzbetrieb“
UH6900
„Zuschaltbarer Funkbetrieb“
UH6900
One safety circuit
One modulator unit and one receiver unit
Safety inputs influence safety output on the receiver unit
Modulator unit connectable with activated safety output
Configurable start options:
- Manual, automatic, two-handed, additional IR enable signal
see chapter 6.4.3 ‘Safety operation with optional radio control’ mode of operation

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2.6 Connections and oprating modes
For the initial start-up procedure, at least the voltage supply (A1, A2), 1 safety
transmitter, a start signal transmitter, the Y1, Y2 bridge and the antenna must be
connected. The unused safety inputs 2 and 3 must be bridged.
0067213
RNA
SNA
RST
SST
Q4
Q3
Q2
Q1
A1
S12
S14
A2
S11
S22
S24
S13
13
23
33
I IR
A3+
48
F0
F1
F2
F4
O4
O5
O7
Safemaster
E
D
S
UH6900
14
24
34
S31
S32
S34
S33
Y2
Y1
S42
O IR
58
F4
F5
F6
F7
O0
O1
O2
O3
Q25
B
A
F0
F3
F1
F2
F4
F7
F5
F6
O0
O3
O1
O2
O4
O7
O5
O6
IIR
OIR
quali25%
RUN1
RUN2
K1
K2
S12
48
S14
S32
S22
58
S24
S34
S42
0
9
8
1
6
7
2
3
4
5
0
9
8
1
7
2
3
4
5
6
O6
A1 A2
+24V
GND
Power Supply
Ext. Contact Reinforcement
Y2 Y1
Safety Input 2
S11 S22 S13 S24
0067213
RNA
SNA
RST
SST
Q4
Q3
Q2
Q1
A1
S12
S14
A2
S11
S22
S24
S13
13
23
33
I IR
A3+
48
F0
F1
F2
F4
O4
O5
O7
Safemaster
E
D
S
UH6900
14
24
34
S31
S32
S34
S33
Y2
Y1
S42
O IR
58
F4
F5
F6
F7
O0
O1
O2
O3
Q25
B
A
F0
F3
F1
F2
F4
F7
F5
F6
O0
O3
O1
O2
O4
O7
O5
O6
IIR
OIR
quali25%
RUN1
RUN2
K1
K2
S12
48
S14
S32
S22
58
S24
S34
S42
0
9
8
1
6
7
2
3
4
5
0
9
8
1
7
2
3
4
5
6
O6
A1 A2
+24V
GND
Power Supply
Safety Input 3
S31 S32 S33 S34
Ext. Contact Reinforcement
Y2 Y1
Safety Input 2
S11 S22 S13 S24
Safety Input 3
S31 S32 S33 S34
Start-Button
S42 A1
Start
Start-Button
S42 A1
Start
Safety Input 1
S11 S12 S14 S13
Stop
Safety Input 1
S11 S12 S14 S13
Stop
Before switching on, please check the position of the rotary switch (A=0, B=0).
Switch the module on.
- If the setting is correct, the LEDs RUN1, RUN2, 48, and 58 will flash slowly to indicate
that the module is ready for operation.
- If the setting is incorrect, the LEDs RUN1, RUN2, 48 and 58 will issue an error code
(see chapter 7 „Troubleshooting“)
Remark: An exact description of wiring and connection options is provided in chapter 5.5
„Terminal connections of the radio-controlled safety module" and chapter 6.3
„Wiring and connection options“