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Dometic RM7030 User manual

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Foreword
This service manual is the result of the
dedication of The Dometic Corporation and
its
engineers
in giving
service people the
necessary instruction for making accurate
analyses of certain conditions. Provided is
a diagnostic chart leading a qualified
mechanic into the service manual pages to
locate and solve symptoms which may
occur. Dometic has continued its
commitment in providing service people
with this, the most up-to-date information
about servicing Dometic RV accessories.
.
form No. 3 106938.008
2/96
(Replaces OS1 684)
37
DIAGNOSTIC SERVICE MANUAL DOMETIC® RM7030/RM7732
Refrigerators
PAGE NO.
CONTENTS
RM7030/RM7732 DIAGNOSTIC FLOW CHART ........................... 1
SECTION 1
OPERATION
1.1 RM7030 (Prod. #921890201 & 921890301)
Refrigerator Operation .......................................................... 5
1.2 RM7030 (Prod. #921890401) Refrigerator Operation ................ 6
1.3 RM7732 Refrigerator Operation ............................................. 7
SECTION 2
AC VOLTAGE
AC Voltage Requirements ..................................................... 9
SECTION 3
AC COMPONENTS
Heating Element .................................................................. 9
SECTION 4
DC VOLTAGE
DC Voltage Requirements ..................................................... 9
SECTION 5
DC COMPONENTS
5.1 Thermostat: RM7030 (Prod. No. 921890201 & 921890301) ....... 9
5.2 Thermistor: RM7030 (Prod. No. 921890401) & RM7732 .......... 10
5.3 Thermistor Adjuster: RM7030 (Prod.No. 921890401)&RM7732 10
5.4 Solenoid Valve ................................................................... 10
5.5 Igniter ............................................................................... 11
5.6 High Voltage Cable ............................................................ 11
5.7 Fuses ............................................................................... 12
5.8 Upper Circuit Board ............................................................ 12
5.9 Lower Circuit Board ............................................................ 15
5.10 Door Switch....................................................................... 17
5.11 Electrode .......................................................................... 18
5.12 Climate Control Heater ....................................................... 18
SECTION 6
LP GAS
LP Gas Requirements ........................................................ 18
SECTION 7
LP GAS COMPONENTS
7.1 Manual Gas Shutoff Valve ................................................... 19
7.2 Orifice .............................................................................. 20
7.3 Thermocouple ................................................................... 20
7.4 Burner .............................................................................. 21
7.5 Flue Baffle ........................................................................ 21
7.6 Flue Cap (RM7030 Only) .................................................... 21
36
DOMETIC® RM7030/RM7732
Refrigerators DIAGNOSTIC SERVICE MANUAL
CONTENTS PAGE NO.
SECTION 8
WIRING
8.1 External Wiring .................................................................. 21
8.2 Internal Wiring ................................................................... 21
SECTION 9
OTHER
9.1 Leveling ............................................................................ 25
9.2 Ventilation ......................................................................... 25
9.3 Air Leaks .......................................................................... 25
9.4 Door Position ..................................................................... 27
9.5 Ambient Temperature ......................................................... 27
9.6 Cooling Unit ...................................................................... 27
9.7 Food Storage .................................................................... 27
9.8 High Humidity .................................................................... 27
9.9 Interior Liner Seal to Frame ................................................. 28
SECTION 10
ICE MAKER Ice Maker Operation ........................................................... 29
SECTION 11
ICE MAKER COMPONENTS
11.1 Mold Heater ...................................................................... 29
11.2 Ice Ejector......................................................................... 29
11.3 Mold Thermostat ................................................................ 29
11.4 Shutoff Arm ....................................................................... 30
11.5 Mold Switches ................................................................... 30
11.6 Timing Motor ..................................................................... 30
11.7 Water Valve ...................................................................... 30
11.8 Ice Maker Assembly ........................................................... 31
SECTION 12
ICE MAKER  OTHER
12.1 Water Fill Adjustment.......................................................... 34
12.2 Wiring............................................................................... 35
12.3 Water Supply..................................................................... 35
1
DIAGNOSTIC SERVICE MANUAL DOMETIC® RM7030/RM7732
Refrigerators
This program will address the most common system problems associated with the Dometic RM7030/RM7732
refrigerators supplied by The Dometic Corporation. Our intent is to provide you with a guideline of checks to make,
should you encounter one of the following symptoms.
1. No operation  no panel lights
2. No operation  has panel lights
3. Operating OK  no panel lights
4. No AC operation  operates on gas
5. No Gas operation  operates on AC
6. Insufficient cooling on all modes.
7. Insufficient cooling on AC  cools properly
on gas.
REFRIGERATOR SECTION
RM7030 REFRIGERATOR SECTION:
Product No. 921890201 & 921890301
SYMPTOM CAUSE REFER TO STEP
Operation 1.1 A
DC Volts 4A
Fuse 5.7 A
Wiring 8.1, 8.2
Upper Circuit Board 5.8 A
Lower Circuit Board 5.9 A,D
Operation 1.1 A
Thermostat 5.1
Upper Circuit Board 5.8 A
Solenoid 5.4 A
Wiring 8.2
Lower Circuit Board 5.9 B,C,D
DC Volts 4A
Wiring 8.2
Upper Circuit Board 5.8 B through I
Lower Circuit Board 5.9 D
Operation 1.1 A
AC Volts 2
Heating Element 3
Upper Circuit Board 5.8 B,C
Wiring 8.2
Thermostat 5.1
Lower Circuit Board 5.9 B
Operation 1.1 A
LP Gas 6
Manual Gas Valve 7.1
Igniter 5.5 A
High Voltage Cable 5.6 A
Electrode 5.11
Solenoid 5.4 A
Upper Circuit Board 5.8 B,D,E
Wiring 8.2
Lower Circuit Board 5.9 C
Ventilation 9.2
Leveling 9.1
Ambient Temperature 9.5
Air Leaks 9.3
Thermostat 5.1
Cooling Unit 9.6
AC Volts 2
Heating Element 3
2
DOMETIC® RM7030/RM7732
Refrigerators DIAGNOSTIC SERVICE MANUAL
8. Insufficient cooling on gas  cools properly on
AC.
9. Freezes on all modes.
10. Changes preset mode.
11. Flame failure light within 10 seconds.
12. Flame failure light after 3 minutes.
13. Interior light ON when door is closed.
14. Rapid formation of frost.
15. Water on frame.
SYMPTOM CAUSE REFER TO STEP
LP Gas 6
Orifice 7.2
Flue Baffle 7.5
Flue Tube 7.7
Flue Cap 7.6
Burner 7.4
Thermostat 5.1
DC volts 4A
DC Volts 4A
Wiring 8.1
Lower Circuit Board 5.9 A,B,C,D
Igniter 5.5 A
High Voltage Cable 5.6 A
Electrode 5.11
Wiring 8.2
LP Gas 6
Manual Gas Valve 7.1
Solenoid 5.4 A
Orifice 7.2
Burner 7.4
Wiring 8.2
Thermocouple 7.3 A
Wiring 8.2
Door Switch 5.10
Door Position 9.4
Food Storage 9.7
Interior Liner to Frame 9.9
High Humidity 9.8
Air Leaks 9.3
Interior Liner to Frame 9.9
High Humidity 9.8
Air Leaks 9.3
Climate Control Heater 5.12
Operation 1.1B or 1.2
DC Volts 4B
Fuse 5.7 B
Wiring 8.1 & 8.2
Upper Circuit Board 5.8 J
Lower Circuit Board 5.9 E
Operation 1.1B or 1.2
DC volts 4B
Thermistor 5.2
Fuses 5.7 B
Upper Circuit Board 5.8 J
Wiring 8.2
Lower Circuit Board 5.9 E,F,G
RM7030 (Prod. No. 921890401)
& RM7732
16. No operation  no panel lights
17. No operation  has panel lights
3
DIAGNOSTIC SERVICE MANUAL DOMETIC® RM7030/RM7732
Refrigerators
SYMPTOM CAUSE REFER TO STEP
18. No AC operation  operates on gas.
19. No gas operation  operates on AC
20. Insufficient cooling on all modes.
21. Insufficient cooling on AC  cools properly on
gas.
22. Insufficient cooling on gas  cools properly on
AC.
23. Freezes.
24. Changes preset mode.
25. Check light on.
Operation 1.1B or 1.2
AC Volts 2
Fuse 5.7 B
Heating Element 3
Upper Circuit Board 5.8 J
Wiring 8.2
Lower Circuit Board 5.9 E,F
Operation 1.1B or 1.2
LP gas 6
Manual Gas Valve 7.1
Igniter 5.5 B
High Voltage Cable 5.6 B
Electrode 5.11
Solenoid 5.4 B
Upper Circuit Board 5.8 J
Wiring 8.2
Lower Circuit Board 5.9 E,G
Ventilation 9.2
Leveling 9.1
Ambient Temperature 9.5
Air Leaks 9.3
Thermistor 5.2
Cooling Unit 9.6
Thermistor Adjuster 5.3
AC Volts 2
Heating Element 3
Lower Circuit Board 5.9 E,F
LP Gas 6
Orifice 7.2
Flue Baffle 7.5
Flue Tube 7.7
Flue Cap (RM7030 Only) 7.6
Burner 7.4
Lower Circuit Board 5.9 E,G
Thermistor 5.2
Thermistor Adjuster 5.3
Lower Circuit board 5.9 E,F,G
Upper Circuit Board 5.8 J
Operation 1.1B or 1.2
DC Volts 4B
Wiring 8.1
Upper Circuit Board 5.8 J
Lower Circuit Board 5.9 E
DC Volts 4
Wiring 8.2
LP Gas 6
Manual Gas Valve 7.1
Solenoid 5.4 B
Orifice 7.2
Burner 7.4
Lower Circuit Board 5.9 E,G
Thermocouple 7.3 B
4
DOMETIC® RM7030/RM7732
Refrigerators DIAGNOSTIC SERVICE MANUAL
26. Interior light on when door is closed.
27. Rapid formation of frost.
28. Water on frame.
ICE MAKER SECTION
29. Ice Maker fails to start.
30. Ice Maker won't make ice.
31. Keeps making ice and won't shut off.
32. Not making enough ice.
33. Too much water is coming out.
34. Ejector blade frozen into ice cubes.
35. Unit is hooked-up  no water comes in.
36. Ice maker is running but won't make cubes.
37. Ice maker will not eject ice.
SYMPTOM CAUSE REFER TO STEP
Wiring 8.2
Door Switch 5.10
Door Position 9.4
Food Storage 9.7
Interior Liner to Frame 9.9
High Humidity 9.8
Air Leaks 9.3
Interior Liner to Frame 9.9
High Humidity 9.8
Air leaks 9.3
Climate Control Heater 5.12
Operation 10
Arm in UP Position 11.4
AC Voltage 2
Water Valve 11.7
Ice Maker Cycle 11.8
Blades frozen in ice 12.1
AC Voltage 2
Water Valve 11.7
Ice Maker Cycle 11.8
Shutoff Arm 11.4
Operation 10
Mold Thermostat 11.3
Cube Size 12.1
Ice Maker Cycle 11.8
Water Fill Adjustment 12.1
Water Valve 11.7
Water Fill Adjustment 12.1
Water Valve 11.7
Water Supply 12.3
Water Valve 11.7
Water Supply 12.3
Shutoff Arm 11.4
Mold thermostat 11.3
Hold Switch 11.5
Ice Ejector 11.2
Mold Heater 11.1
Timing Motor 11.6
5
DIAGNOSTIC SERVICE MANUAL DOMETIC® RM7030/RM7732
Refrigerators
AES FULLY AUTOMATIC MODE
Turn switch "C" to the "ON" position. The bulb above
push-button "A" will light up green, indicating that the
control system is in the fully automatic mode. In this
mode, 120 volts AC operation has first priority, meaning
the refrigerator will operate on 120 volts AC whenever it
is available. If 120 volts AC is not available, the system
will automatically switch to LP gas operation. The
thermostat inside the refrigerator cabinet cycles the
element/burner as required to maintain the desired
temperature.
NOTE: The AES controls will automatically go to the
fully automatic mode each time switch "C" is turned
"ON".
LP GAS OPERATION
When there is no electrical power available (120 volts
AC) or if the indicator lamp above button "B" is ON, the
AES system will switch to LP gas operation. When the
thermostat in the refrigerator cabinet calls for cooling,
the following sequence takes place:
A. A high voltage spark is created above the burner.
B. Power is sent to a solenoid which opens the gas
control, allowing LP gas to flow to the burner. The
spark ignites the LP gas and the small flame pro-
vides heat for the boiler.
C. The electrode mounted above the burner tube
monitors the flame continuously. If the flame should
fail for any reason, the high voltage spark will start
immediately and relight the flame.
When the thermostat reaches the desired temperature,
it will shut off the gas flame completely. The system will
remain on standby until cooling is again required.
LP GAS ONLY OPERATION
Turn switch "C" to the "ON" position and press push-
button "B". The green indicator lamp over push-button
"B" will come on and the refrigerator will operate only on
LP gas even if 120 volts are available. When the vehicle
engine is turned "OFF", the AES system initiates a 25
minute delay, preventing the refrigerator from operating
on LP gas.
LP GAS DELAY MODE
When the vehicle engine is turned off, the AES system
initiates a delay cycle which prevents the refrigerator
from operating on LP gas for 25 minutes. The purpose
of the delay is to avoid having a gas flame burning dur-
ing a refueling stop at a gas station (see WARNING).
If the vehicle engine is restarted during this delay pe-
riod, the LP gas operation will not start until the delay
period is over. This means each time the vehicle engine
is stopped, the complete 25 minute delay cycle will take
place. If 120 volt AC becomes available during this de-
lay cycle, the AES system will start operation in the 120
volt AC mode immediately, unless the push-button "B"
(LP gas only) has been pressed.
If the RV is stopped somewhere other than a gas sta-
tion, you may wish to cancel the delay cycle. To do this,
turn the main system switch to "OFF" for several sec-
onds, then turn the main system switch back to "ON"
and the system will immediately start operation in the
LP gas mode.
Most LP gas appliances used in recreational ve-
hicles are vented to the outside of the vehicle. When
parked close to a gasoline pump, it is possible that
the gasoline fumes could enter this type of appli-
ance and ignite from the burner flame, CAUSING A
FIRE OR AN EXPLOSION.
FOR YOUR SAFETY, it is recommended that all LP
gas appliances which are vented to the outside
should be shut off when refueling.
The AES system is designed to turn off the LP flame
during refueling stops by the use of the delay cycle
explained previously. However, you must remember
that the delay cycle will be activated only if the
refrigerator is properly connected to the vehicle
engine electrical circuit.
If the refrigerator is not connected to the engine by
the ignition lock wiring, the refrigerator must be
shut off during refueling. To do this, turn the main
system switch "C" to "OFF". Only after the vehicle
has been moved away from the refueling area
should the main system switch "C" be turned back
ON.
SECTION 1
1.1 OPERATION
RM7030 (Product No. 921890201 & 921890301)
OFF
ON
AC
A
B
C
D
E
F
G
H
6
DOMETIC® RM7030/RM7732
Refrigerators DIAGNOSTIC SERVICE MANUAL
FLAME FAILURE DURING LP GAS
OPERATION
If the LP gas flame fails during the burner cycle, the
high voltage spark will continue arcing for up to three
minutes.
At the end of three minutes the gas control will stop the
flow of LP gas to the burner, the sparking will stop and
the red indicator lamp "H" will light up. LP gas operation
will not be possible as long as this indicator is ON.
To restart LP gas operation, turn the main system
switch "C" to "OFF" for five seconds and then back ON.
This will reset the AES controls and turn off the flame
failure indicator "H". The system will start another cycle
for gas ignition.
If the refrigerator has not been used for a long time or
the LP tanks have just been refilled, air may be trapped
in the supply lines. To purge the air from the lines may
require resetting (turning OFF and ON) the On/Off
switch "C" three or four times.
If repeated attempts fail to start the LP gas operation,
check to make sure that the LP gas supply tanks are
not empty and all manual Shutoff valves in the lines are
open.
NOTE: If you are in the AES mode when the flame
failure light "H" comes on, the mode indicator lamp "A"
(green light) will go out. If 120 volt AC power becomes
available during this period, the mode indication lamp
will come on showing that the refrigerator is operating
on another energy source. The red lamp "H" will remain
on until the AES system is reset with an OFF/ON
operation of the main switch "C". If you have selected
the LP gas only mode (control button "B"), the 120 volt
function has been locked out. If the burner fails to light,
the green lamp over button "B" will go out and the red
lamp "H" will glow indicating flame failure. Even if 120
volts is available, the refrigerator cannot switch to
electric operation and all cooling will stop. This fact must
be considered when selecting "gas only" operation.
120 VOLTS AC OPERATION
Since 120 volt AC is usually the most economical
source for operation of the refrigerator, the AES control
system is designed to select this mode whenever it is
available. The only exception to this is when push-
button "B" (LP gas only mode) is selected. The 120 volt
heating elements attached to the boiler provide the heat
necessary to operate the cooling system. The thermo-
stat controls the power ON and OFF to the elements
and maintains the desired temperature.
LOW VOLTAGE MONITOR
The AES system requires 12 volts DC power at all times
to operate properly. The DC power must be 9.5 volts
DC or higher. If the DC voltage drops below 9.5 volts
DC, the AES system will switch to an emergency
cooling mode.
1. The mode indicator lamp will go off (green light);
2. The system will revert to continuous LP gas
operation, with no thermostat control.
The refrigerator will continue to operate in the emer-
gency mode until the DC power supply is increased to
10.5 volts DC. When 10.5 volts is reached, the mode
indicator light (green) will come back on and normal
operation will resume.
During the low voltage condition, the interior light will
operate normally.
THERMOSTAT
The refrigerator is equipped with a thermostat that can
be adjusted to maintain various temperatures. Turn the
knob clockwise toward "MAX" for a lower temperature
and for a warmer temperature  turn the knob counter-
clockwise toward "MIN". Set the thermostat approxi-
mately mid-range and adjust it toward "MIN" or MAX" to
obtain the desired cabinet temperatures. Remember, at
the "MAX" setting, the heating element/burner is running
continuously and the lower cabinet temperatures are
obtained.
1.2 RM7030 (Product No. 921890401)
AES MODE
1. Move the AES mode selector button (2) to the
DOWN position. If 120 volts AC is available, the AC
mode indicator lamp "A" will illuminate indicating AC
operation. If 120 volts AC is not available, the GAS
mode indicator lamp "C" will illuminate and the
control system will automatically switch to GAS
operation.
2. If the CHECK indicator lamp "D" illuminates and the
GAS mode indicator lamp "C" is off, the controls
have failed to ignite the burner in the GAS mode.
GAS operation may be reset by pressing main power
ON/OFF button (1) to the OFF then ON position.
AES DISPLAY PANEL
7
DIAGNOSTIC SERVICE MANUAL DOMETIC® RM7030/RM7732
Refrigerators
3. Press the TEMPERATURE SELECTOR button (3)
until the lamp at the desired position is illuminated.
4. When operating in the AES mode, the AES mode
indicator lamp "B" will illuminate. The control system
will automatically select between AC and GAS
operation with AC having priority over GAS. Either
the AC indicator lamp "A" or the GAS indicator lamp
"C" will illuminate depending on the energy source
selected by the control system. If the control system
is operating with AC energy and it then becomes
unavailable, the system will automatically switch to
GAS. As soon as AC becomes available again, the
control will switch back to AC regardless of the
status of GAS operation.
GAS MODE
1. Move the AES mode selector button (2) to the UP
position. The GAS mode indicator lamp "C will
illuminate. After 45 seconds the burner should be
ignited and operating normally.
2. On the initial refrigerator start-up, it may take longer
than 45 seconds to allow air to be purged from the
gas line. If the gas does not ignite within 45 seconds,
the CHECK indicator lamp "D" will illuminate and the
GAS mode indicator lamp "C" will go off. To reset
when the CHECK indicator lamp "D" is illuminated,
press the main power ON/OFF button (1) to the OFF
then ON position.
If the control is switched to AC operation while
the CHECK indicator lamp is on, it will function
properly, but the CHECK indicator lamp will not go
off until the main power ON/OFF button is pressed to
the OFF then ON position.
NOTE: Do not continue to reset GAS operation if
the CHECK indicator lamp continues to be illumi-
nated after several tries. If repeated attempts fail to
start the LP gas operation, check to make sure that
the LP gas supply tanks are not empty and all
manual shutoff valves in the lines are open.
3. Press the TEMPERATURE SELECTOR button (3)
until the lamp at the desired position is illuminated.
THERMOSTAT
The thermostat on the refrigerator controls both the gas
and electric operation, thereby eliminating the necessity
of resetting each time a different energy source is
employed.
After the initial start-up, the thermostat should be moved
from "COLDEST" to the desired temperature setting,
usually about mid-setting.
STANDBY MODE OF OPERATION
This control system contains a feature where it will
continue to operate the cooling system in the event of a
failure of a major operating component. Two different
modes of operation can occur in this category.
If for some reason the display module becomes non-
functional, the control system will revert to fully auto-
matic operation  selecting the best energy source
available with AC and GAS priority. The temperature of
the refrigerator will be maintained at the MID position
within normal temperature tolerances. The power
module will continually attempt to reestablish operation
of the display module.
The second standby mode of operation will execute
when a failure of the temperature sensing device or
associated electronic circuitry occurs. If this should
occur, the control system will operate on the energy
source selected via the control panel. The cooling unit
will run continuously on the selected energy source. The
refrigerator will continue to operate in this mode indefi-
nitely or until a new sensor is installed and the system is
reset.
1.3 RM7732 REFRIGERATOR OPERATION
ACDE
2-WAY DISPLAY PANEL
B
AUTO MODE
Press the AUTO mode selector button (2) to the DOWN
position. If 120 volts AC is available, the AC mode
indicator lamp (A) will illuminate indicating AC operation.
If 120 volts AC is not available, the GAS mode indicator
lamp (C) will illuminate and the control system will
automatically switch to GAS operation.
If the CHECK indicator lamp (D) illuminates and the
GAS mode indicator lamp (C) is OFF, the controls have
failed to ignite the burner in the GAS mode. GAS
operation may be reset by pressing the main power ON/
OFF button (1) to the OFF then ON position. (See GAS
MODE.
Press the TEMPERATURE SELECTOR button (3) until
the lamp at the desired position is illuminated.