Doms PSS 5000 User manual

Date 24 January 2008
Document number PSS5000/INGU/802659/11
Doms A/S Formervangen 28 Tel.
[phone] [e-mail]
DK-2600 Glostrup Fax
[phone] www.doms.com
Installation Guide
Doms Forecourt Controller System for 230VAC
PSS 5000
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Installation Guide, PSS 5000
PSS5000/INGU/802659/11 Page 2 of 7
1 Preface
This installation guide describes how to install a PSS 5000 system. It is
assumed that the system is already configured correctly. If not, please refer to
the appropriate documentation.
2 Conditions
Temperature range (MID, 2004/22/EC:2004) operation -10 - +50
o
C
Storage temperature -20 - +80
o
C
Ambient humidity, H1 (OIML D11:2004) max. 90% RH, non-condensing
Mains power voltage max. 230VAC +10% = 253VAC
min. 230VAC -15% = 195VAC
Electromagnetic Environment Class (OIML D11:2004) E1
(residential, commercial and light industrial building)
Mechanical Environment (MID, 2004/22/EC) M1
(locations with vibration and shocks of low significance)
It is recommended that power is supplied from the same mains phase as:
the POS (Point Of Sale) and BOS (Back Office System) equipment,
the connected pump electronic, CC/BNT terminals, tank level gauge,
price signs etc.
Mains power is switched off by removing the mains cable plug from the inlet.
The mains cable must be installed according to local regulations. See section
5.1 for further information.
All external units, such as POS/BOS or pumps, must be connected using
shielded cables. The cables should be twisted pair with plaited shield with min.
80% cover. It is very important that the cable shield is connected properly in
both ends of the cable. See Fig. 4 for shield connection instructions.
Only Doms HIM (Hardware Interface Modules) may be installed in the PSS
5000 cabinet.
3 Technical data
Dimensions (H x W x D) 600 x 200 x 124mm
Weight approx. 8kg
Supply voltage, nominal 230VAC
Max. power consumption 43W
Fuse, 5 x 20mm, slow blow T400mA
Degree of protection IP 30
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Installation Guide, PSS 5000
PSS5000/INGU/802659/11 Page 3 of 7
4 Recommended cables
Doms cable, twisted pair with plaited shield, 2 x 6 x 0.5mm
2
stock no. 116209
Doms cable, twisted pair with plaited shield, 2 x 2 x 0.5mm
2
stock no. 119042
5 Installation
1. Make sure that there is enough room for the box and for the cables
on the right hand side of the cabinet.
2. The cabinet must be oriented correctly when mounted. This mean that it
should be installed upright as shown in Fig. 1, otherwise the display
is not readable.
PSS 5000
200 mm
220 mm
232 mm
464 mm
600 mm
Ø6mm
68 mm
KEEP CLEAR
OF THIS AREA
170 mm
70 mm
70 mm
Fig. 1 Installation dimensions
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Installation Guide, PSS 5000
PSS5000/INGU/802659/11 Page 4 of 7
3. Mount the cabinet on the wall using screws, washers and plugs suitable for
the wall material. Make sure to leave enough space for unplugging the
mains plug and removing the fuse (see Fig. 1).
4. Open the cabinet by turning the two lid lock screws counterclockwise.
ON
SEL
TX
RX
LINK
CPB509
OK
PORT 23
DMB
PORT 22
DMB
PORT 21
DMB
PORT 15
DSB
PORT 14
DSB
PORT 13
DSB
PORT 12
DSB
PORT 11
DSB
POW ER
SUPPLY
SERVICE
PORT
PORT 32
LON
PORT 31
LON
PORT 41
ETHERNET
ETHERNET
CONTROL
DSB-347 RS232
DSB-378
4x50mA
CL.Active
TA
TB
TA
TB
TA
TB
TA
TB
DSB-352
RS422x4
DMB-359 MKS-2wire
x4
DMB-359 MKS-2wire
x4
Fig. 2 Open PSS 5000 cabinet with different modules installed
5. Turn on the power by connecting the mains cable to the inlet socket.
The yellow 3V and the 5V LED's should turn on indicating power-on
and after approx. 10 seconds the red APPL LED should be flashing.
Make sure that this takes place and turn the power off by pulling
out the mains cable from the inlet socket.
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Installation Guide, PSS 5000
PSS5000/INGU/802659/11 Page 5 of 7
6. Prepare the signal cables for insertion to the box. Correct connection
of the cable shield is very important. To do this, these few steps must
be followed:
6.1. Remove insulation from the cable as shown in Fig. 3.
≈ 30mm
≈ 150mm
>Ø12mm
<Ø12mm
Cut off
before
inserting
cable
Fig. 3 Cables with insulation removed
6.2. The shield is cut off so it has a suitable length (approx. 30mm).
6.3. For cables where D<Ø12mm: Pull the remaining shield back and
over the outer insulation of the cable.
6.4. Use a sharp knife to remove the end of the cable gland.
6.5. Press the cable through the hole until the shield is through to the
other side of the shield bar, then mount the cable relief over the
cable (see Fig. 4 ).
Fig. 4 Correct connection of cable and shield
6.6. Tighten the screw on the cable relief until the cable is firmly fit
to the box.
6.7. Mount the wires to the appropriate HIM-module according to
the connection drawing for that particular module.
7. Connect ethernet RJ-45 cat. 5 STP cable to the connector situated in the
top right of the box.
8. Turn on the power and observe the behaviour of the LEDs like
described in step 5.
9. Close the box by turning the lock screws clockwise.
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Installation Guide, PSS 5000
PSS5000/INGU/802659/11 Page 6 of 7
5.1 Additional precautions
Each connected fuel dispenser must be marked with information about where
to turn off mains power and interface power. This means that the marking
must include how to unplug the relevant connector from the PSS 5000
controller and where the controller is located.
In case of maintenance or repair, a single fuel dispenser can be isolated from
the PSS 5000 controller by unplugging the relevant connector from the HIM
module.
If local regulations require the fuel dispensers to be completely without energy
when the emergency stop is activated, the PSS 5000 must be mains powered
from a source that turns off when the emergency stop is activated.
6 Replacing fuse
The fuse is located in the mains inlet socket. In order to change a blown fuse,
follow these steps:
1. Turn the power of by removing the mains plug.
2. Use a small flat screwdriver (max 2.5mm) to open the fuse drawer.
3. Insert the screwdriver tip into the small hole next to the fuse drawer
as shown in Fig. 5.
Fig. 5 How to open the fuse drawer
4. Press the handle of the screwdriver carefully towards the box, so that
the fuse drawer is pushed in the direction of the arrow and out.
5. Repeat step 3 and 4 for the other side of the fuse drawer.
6. Remove the defective fuse from the fuse drawer.
7. The fuse drawer is divided into two sections, making room for a spare
fuse. Use the spare fuse if available - it must be a T400mA type.
8. Close the fuse drawer.
9. Make sure that the reason for the blown fuse is eliminated and turn
on the power. The system should be running normally.
Spare fuse (5 x 20mm, T400mA): Doms stock no. 112944
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Installation Guide, PSS 5000
PSS5000/INGU/802659/11 Page 7 of 7
7 History
Date Rev. Init. Comments
Feb. 21
st
2000 00 RLV First issue.
Mar. 2
nd
2000 01 RLV Fuse information added.
Apr. 4
th
2001 02 RLV Document properties changed to ‘Auto Select Tray’.
Jul. 25
th
2002 03 JyP New layout.
Aug. 14th 2002 04 RLV Fuse changed to 400mA.
Aug. 19
th
2002 05 RLV Reference to Technical Manual removed.
May 26
th
2004 06 RLV Changed to CPB509.
Nov. 24
th
2004 07 RLV New logos.
Oct. 20
th
2005 08 IbJ DSB363 removed
Dec. 20
th
2005 09 IbJ Power voltage variation info added
Mar. 28
th
2006 10 RLV Cable inlets changed (UL)
Jan. 24
th
2008 11 IbJ MID environmental specifications included.
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