TA UVR 64 User manual

UVR 64
Version P5.3 EN
Manual Version 2
Four - Circuit Universal Controller
Operation
Installation instructions
en

Informations
The hydraulic diagrams of this manual are only diagrams in principle. They do not describe or
replace a professional system development. There is no guarantee for function if directly cop-
ied.
The settings of the menu functions ex works can be restored at any time using the yellow
key (“Eingabe” = entry) when plugging the unit in.
The settings of all the parameters and menu functions ex works can be restored at any
time using both blue keys (“ab/auf” = up/down) when plugging the unit in.

4
Table of contents
Safety requirements.................................................................................................................5
Maintenance ............................................................................................................................5
Generally applicable rules........................................................................................................6
Hydraulic diagrams................................................................................................................7
Diagram 0: Solar power system with 2 consumers and 2 feed pumps .................................7
Diagram 16: Solar power system with 3 consumers and feed pump function ......................9
Diagram 32: Solar power system with 4 consumers...........................................................11
Diagram 48: Burner requirement, 2 feed pumps and simple solar power unit ....................13
Diagram 64: Solar power system with two solar panels and two consumers .....................18
Diagram 80: Layering storage tank, feed pump and domestic hot water preparation.........21
Diagram 96: Solar power system with two consumers and two feed pump functions .......24
Diagram A0: Solar system with two consumers, feed pump, burner requirement .............26
Diagram B0: Solar power system, 2 feed pump functions, burner requirement.................28
Diagram C0 Solar power system with 3 consumers, bypass function ................................30
Diagram D0: Simple solar power system, 2 feed pumps, feed pump for domestic hot water
tank.....................................................................................................................................32
Installing instructions..........................................................................................................35
Installing the sensor(s) .......................................................................................................35
Installing the unit ................................................................................................................37
Electrical connection...........................................................................................................37
Data line (DL) .....................................................................................................................38
Selector switch.....................................................................................................................39
Assignment of time windows (F>A) ....................................................................................41
Program selection (Progr.), Assignment of priority (Vorr.) ..................................................42
Additional functions ............................................................................................................43
Programming procedure (Menü) ........................................................................................43
Sensor type.....................................................................................................................45
Function control ..............................................................................................................46
Collector excess temperature limit..................................................................................47
Start function (ideal for tube collectors)...........................................................................48
Priority menu...................................................................................................................49
After-running time ...........................................................................................................50
Hysteresen......................................................................................................................50
Pump speed control ........................................................................................................51
Absolute value control A..............................................................................................51
Differential control F ....................................................................................................52
Limiter function L .........................................................................................................52
Waveform....................................................................................................................52
Pump standstill............................................................................................................53
Stability problems ........................................................................................................53
Pump speed processor ...............................................................................................54
Auxiliary output A5..........................................................................................................56
Instructions for troubleshooting ........................................................................................58
Table of settings .................................................................................................................59
Technical data........................................................................................................................61

5
Safety requirements:
All installation and wiring work on the controller must only be carried
out in a zero-volts state.
The opening, connection and commissioning of the device may only be
carried out by competent personnel. In so doing, all local security re-
quirements must be adhered to.
The device corresponds to the latest state of the art and fulfills all necessary safety condi-
tions. It may only be used or deployed in accordance with the technical data and the safety
conditions and rules listed below. When using the device, the legal and safety regulations
apposite to the particular use are also to be observed.
►The device must only be installed in a dry interior room.
►It must be possible to isolate the controller from the mains using an all-pole isolating de-
vice (plug/socket or double pole isolator).
►Before starting installation or wiring work, the controller must be completely isolated from
the mains voltage and protected against being switched back on. Never interchange the
safety extra-low voltage connections (sensor connections) with the 230V connections. De-
structive and life-threatening voltages at the device and the connected sensors may occur.
►Solar thermal systems can become very hot. Consequently there is a risk of burns. Take
care when fitting temperature sensors!
►For safety reasons, the system should only be left in manual mode when testing. In this
operating mode, no maximum temperatures or sensor functions are monitored.
►Safe operation is no longer possible if the controller or connected equipment exhibits visu-
al damage, no longer functions or has been stored for a lengthy period of time under un-
suitable conditions. If this is the case, place the controller and equipment out of service
and secure against unintentional use.
Maintenance:
The system does not require maintenance if handled and used properly. Use a cloth mois-
tened with soft alcohol (such as spirit) to clean. Do not use cleansers and/or solvents such as
trichlorethene.
As none of the components relevant to accuracy are under loads when used properly,
they have a long service life without much drift. The unit thus does not have any adjustment
options. No adjustments are needed.
The design characteristics of the unit must not be changed during repairs. Spare parts
must correspond to the original spare parts and be as good as new.

6
Generally applicable rules for the proper use of this unit:
When used for floor and wall heaters: here, a safety thermostat must be used just as
with conventional heater controllers. It has to switch off the heating loop pump if there
is overheating regardless of the output from the controller to prevent indirect damage
from excess temperatures.
It is necessary to set all „Required settings“ mentioned in the hydraulic diagrams.
Relay output A4 can be made potential-free by resetting the jumpers.
All programs +1 (+2, +4, +8)" indicates that the selected program number can be in-
creased by the sum total of these numbers.
Example: Diagram 0, program 1 = pump-valve system
All programs +2: program also includes the boiler temperature T5
1+2 = 3 pump-valve system including the boiler temperature T5
Linking of outputs: Possibility to cancel out the numbered outputs listed in the pro-
gram diagram against each other (e.g. A1 with A2, A1 with A3 or A2 with A3, etc.). By
this means it is possible to assign the speed output at will. Addition of following num-
bers to the selected program number:
Linking of outputs A1 with A3 ..... +100 A1 with A4 ..... +200
A2 with A3 ..... +300 A2 with A4 ..... +400
A1 with A3 & A2 with A4 ..... +500 A3 with A4 ..... +600
Program selection
The following hydraulic diagrams are basic functions. Changes resp. additional functions are
described and defined by program numbers. The program number is the most important key
to correct function of the control system. Only by input of this number the controller knows,
which controlling business has to be done.
The program number is selected in the switch position Prog by the blue keys ab/auf
(=down/up).

Diagram 0
7
Hydraulic diagrams
Diagram 0: Solar power system with 2 consumers and 2 feed pumps
Sensors Outputs
T1…. Collector A1…. Solar pump circuit 1
T2…. Tank 1 top A2…. Feed pump tank 2
T3…. Tank 1 bottom A3…. Feed pump tank 1
T4…. Tank 2 bottom A4…. Solar pump circuit 2
T5…. Boiler
T6…. Tank 2 top
Program 0: Function according to diagram
A1 = T1 > (T3 + diff1) & T3 < max1
A2 = T5 > (T4 + diff2) & T5 > min1 & T4 < max2
A3 = T6 > (T2 + diff3) & T6 > min2 & T2 < max3
A4 = T1 > (T4 + diff4) & T4 < max4
T1 T5 T6
min1 min2
diff1 diff4 diff2 diff3
A1 A4 A2 A3
T3 T4 T2
max1 max2 max3
max4
Required settings:
diff1 … coll. T1 – TK1 T3 A1
diff2 … boiler T5 – TK2 T4 A2
diff3 … TK2 T6 – TK1 T2 A3
diff4 … coll. T1 – TK2 T4 A4
min1 … switch-on temp. boiler T5A2
min2 … switch-on temp. TK2 T6 A3
max1 … limit TK1 T3 A1
max2 … limit TK 2 T4 A2
max3 … limit TK 1 T2 A3
max4 … limit TK 2 T4 A4
Additional: Priority Vorr:
(typical: A11, A20, A30, A42)
TK2 TK1

Diagram 0
8
Program 1: Instead of the two solar pumps, one pump and a three-way valve are used
(pump-valve system). The speed control (if activated) only operated when filling tank 1.
Without a priority allocation, tank 2 is filled by priority.
A1... common pump
A4... Valve (A4/S receives power when filling tank)
All programs +2: In program 0 the feed of tank TK1 by pump A3 is only controlled by differ-
ence TK2 T6 – TK1 T2. This program also includes the boiler temperature. When feeding
tank TK1 by pump A3 the difference boiler T5 – TK1 T2 will be considered additionally (same
setting diff3). Both min thresholds are active.
A1 = T1 > (T3 + diff1) & T3 < max1
A2 = T5 > (T4 + diff2) & T4 < max2 & T5 > min1
A3 = T6 > (T2 + diff3) & T2 < max3 & T6 > min2
or T5 > (T2 + diff3) & T2 < max3 & T5 > min1
A4 = T1 > (T4 + diff4) & T4 < max4
All programs +4: If both tanks have reached their maximum temperature due to the solar
power system, solar pump A1 and feed pump A3 are switched on (reverse cooling func-
tion). A3 ... or T3 > max1 & T6 < T3
All programs +8: If both tanks have reached their maximum temperature due to the solar
power system, solar pump A4 and feed pump A2 are switched on (reverse cooling func-
tion). A2 ... or T4 > max2 & T5 < T4
Note: If a solar pump is switched off manually, the controller works during reverse cooling
as the tank limit would be reached.
Program 12: The output A2 becomes available, if the feed function of tank TK2 is done by
the boiler controller. In this program A2 only switches with the thermostat function max2 at
T5 (e.g. burner requirement)
Program 13: Function like program 12, but with pump–valve system at the solar sector (see
program 1)
Program 14: Similar to Program 12. The burner requirement A2 switches on at min1 on T5.
Switch off appears when T2 has exceeded the threshold max2.
Program 15: Function like Program 14, but with pump–valve system in the solar system.
T1 T5 T6
min1 min2
diff2 diff3
diff1 A2 A3
A1 diff3
A3
diff4
A4
T3 T4 T2
max1 max2 max3
max4
Required settings:
diff1 …coll. T1 – TK1 T3 A1
diff2 …boiler T5 – TK2 T4 A2
diff3 …boiler T5 – TK1 T2 A3
TK2 T6 – TK1 T2 A3
diff4 …Coll. T1 – TK2 T4 A4
min1 …switch-on temp. boiler T5 A2,3
min2 …switch-on temp. TK2 T6 A3
max1 …limit TK1 T3 A1
max2 …limit TK2 T4 A2
max3 …limit TK1 T2 A3
max4 …limit TK2 T4 A4
Additional: Priority Vorr:
(
t
yp
ical: A11, A20, A30, A42
)

Diagram 16
9
Diagram 16: Solar power system with 3 consumers and feed pump function.
Sensors Outputs
T1…. Collector A1…. Solar pump tank TK1
T2…. Tank 1 bottom A2…. Solar pump buffer TK2
T3…. Tank 2 bottom A3…. Solar pump pool TK3
T4…. Tank 3 (pool) A4…. Feed pump
T5…. Tank 1 top
T6…. Tank 2 bottom
Program 16: Function according to diagram
A1 = T1 > (T2 + diff1) & T1 > min1 & T2 < max1
A2 = T1 > (T3 + diff2) & T1 > min1 & T3 < max2
A3 = T1 > (T4 + diff3) & T1 > min1 & T4 < max3
A4 = T6 > (T5 + diff4) & T6 > min2 & T5 < max4
T1 T6
min1 min2
diff1 diff3 diff4
A1 A3 A4
diff2
A2
T2 T3 T4 T5
max1 max2 max3 max4
Required settings:
diff1 …coll. T1 – TK1 T2 A1
diff2 …coll. T1 – TK2 T3 A2
diff3 …coll. T1 – TK3 T4 A3
diff4 …TK2 T6 – TK1 T5 A4
min1 switch-on temp. coll. T1 A1,A2,A3
min2 …switch-on temp. TK2 T6 A4
max1 …limit TK1 T2 A1
max2 …limit TK2 T3 A2
max3 …limit TK3 T4 A3
max4 …limit TK1 T5 A4
Additional: Priority Vorr:
(typical: A11, A22, A33, A40)
TK1 TK2
TK3

Diagram 16
10
Program 17: Pump-valve system between TK1 und TK2. TK1 and TK2 are fed by a com-
mon pump A1 and a three-way valve A2. The speed control (if activated) only operated when
filling tank 1.
A1... common pump
A2... valve (A2/S receives power when filling tank TK2)
Program 18: Pump-valve system between TK1 und TK3.
A1... common pump
A3... valve (A3/S receives power when filling tank TK3)
Program 19: A common pump feeds all three tanks. Valve A3 switches between TK2 and
TK3 and – in series – valve A2 between TK1 and TK2. I.e. if both valves are free from ten-
sion, TK1 will be fed. The speed control (if activated) only operated when filling tank 1.
A1... common pump
A2... valve (A2/S receives power when filling tank TK2)
A3... valve (A3/S receives power when filling tank TK3)
If there is an active priority allocation, the two valves A2 and A3 are never switched on
simultaneously: when filling into tank 2, only pump A1 and valve A2 are switched on, when
filling into tank 3, only pump A1 and valve A3 are switched on.
All programs +4: A4 is only a signal contact which shows, that all tanks have reached their
max-thresholds.
All programs +8: If all tanks have reached their maximum temperature due to the solar
power system, tank TK2 will be fed regardless of max2.