Doms PSS 5000 User manual

Date
Document number
January 27, 2017
PSS5000/INGU/805799/04
Doms ApS Formervangen 28
DK-2600 Glostrup
Tel. [phone] [email protected]
www.doms.com
PSS 5000
Installation Guide
For Systems with CPB539
Contains embedded
configuration tool and
online help

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PSS 5000 – Installation Guide
Preface
About This Documentation
Purpose
This documentation describes the preparations and installation procedures
for the PSS 5000 Forecourt Controller on an operational site. When you are
finished using this guide the controller will be mounted correctly, connect-
ed to all the necessary devices and relevant equipment, and ready to be
used.
Audience
The content of this documentation is designed for personnel, such as main-
tenance staff or service technicians, who have received the necessary train-
ing and are required to install the controller hardware on a filling station.
Software
Software License
This product contains software that is covered by the GNU General Public
License. A list of the software packages present and copies of the relevant
licenses can be found in 4.1. Software Versions using the FCC Web Appli-
cation on the embedded web server.

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Contents
Contents
About This Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Installing the PSS 5000 Forecourt Controller . . . . . . . . . . . . . . . . . . . 5
2.1 Mount the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Power Up the PSS 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Set the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 List the Protocol to Port Assignments . . . . . . . . . . . . . . . . . . . . . . 14
2.5 Cable the Forecourt Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6 Validate Device Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Changing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Changing Hardware Interface Modules (HIMs) . . . . . . . . . . . . . . . 20
4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5 Revision Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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1 Environmental Conditions
1 Safety Information
Warnings!
1.1 Environmental Conditions
Fuels and Vapours
Because this equipment is connected to equipment installed in an environ-
ment with fuel and fuel vapours, there is a risk of fire and explosion. Ensure
that safety equipment is installed and adequate precautions are taken to
minimize the risk of injury or death.
Emergency Power Cut-off
Make sure that an emergency power cut-off is installed. This must be ac-
cessible and removes the AC power from all the fuelling devices on site.
Electrical Circuits
Remove the power to the forecourt controller before inserting, connecting
or removing any of the electrical circuits in this equipment.
High Voltage
This equipment uses 230 VAC. Make sure all safety procedures are fol-
lowed. Failure to do this can result in death.
Do not install this equipment in a hazardous area.
Do not install this equipment unless you have the proper
training.
Note:
The CPB has its own UPS. Consequently, the board may be en-
ergized even if it is disconnected from the Mains power source.

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2
2 Installing the PSS 5000 Forecourt Controller
Prerequisites
The cabinet must be mounted close to a suitable Mains power supply, an
Ethernet connection, and the ends of the communication cables for both the
forecourt and POS devices.
Installation Process
This process lists the separate stages involved in installing the PSS 5000.
Note: It is assumed that the correct Hardware Interface Modules (HIMs)
are present and the protocols are assigned to the relevant ports.
What’s next!
On completion of the installation process, you are ready to start configuring
the system. The configuration process is described in the Online Help of the
FCC Web Application.
Stage Description
1Mount the Cabinet
2Power Up the PSS 5000
3Set the IP Address
4List the Protocol to Port Assignments
5Cable the Forecourt Devices
6Validate Device Connectivity

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2 Mount the Cabinet
2.1 Mount the Cabinet
To mount the PSS 5000 cabinet
This procedure describes how to mount the PSS 5000 cabinet.
Note: Only install the PSS 5000 in the prescribed environment.
1. Find a spot where there is enough space for both the cabinet and the ca-
ble connections located to the right and below the cabinet.
2. Secure the PSS 5000 to the wall using the mounting lugs on the cabinet.
The mounting lugs are located on the sides of the Standard cabinets.
Note: Use screws or bolts that are capable of supporting the weight of
the cabinet and its contents.
You are now ready to continue to the next step in the process.
70 mm
70 mm
170 mm
4 x Ø6 mm

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2 Power Up the PSS 5000
2.2 Power Up the PSS 5000
To power up the PSS 5000
This procedure describes how to connect the power cable and LAN Ether-
net connection to the PSS 5000.
1. Locate the power inlet socket on the right-hand side to the cabinet and
insert the power cable provided.
2. Connect the power cable to the Mains supply.
Note: The Mains connection must comply with the local electrical
codes and standards and match the voltage and power rating of
this equipment.
Power Inlet Socket

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2 Set the IP Address
3. Locate the external Ethernet port on the right-hand side of the cabinet
and connect an Ethernet cable to the LAN.
You are now ready to continue to the next step in the process.
2.3 Set the IP Address
IP Address Assignments
Port 41 can be assigned the following types of IP addresses:
• Dynamic – assigned by a DHCP server
• Static – assigned manually via the service menus
Note: We recommend using a Static IP address as a dynamic IP address
may make it difficult to access the PSS 5000 remotely.
Note: The IP addresses for Port 41 and Port 42 must belong to separate
subnets. For example:
Port 41 – 192.168.0.x / 255.255.255.0
Port 42 – 192.168.1.x / 255.255.255.0.
External Ethernet Port

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2 Set the IP Address
Methods of Setting the IP address of the LAN Port
The IP address for Port 41 on the CPB539 can be set in one of two ways:
•To assign an IP address to Port 41 (via a browser)
•To assign an IP address to Port 41 (via Local Service Panel)
To ensure that the TCP/IP information provided for Port 41 is correct, you
should obtain the necessary details from your System Administrator before
you start.
See Also
•‘IP Address Assignments’ on page 8
To assign an IP address to Port 41 (via a browser)
This procedure describes how to assign an IP address to Port 41 using a
browser and the FCC Web Application.
1. Use standard Windows procedures to set the IP address of the Ethernet
port on your Service PC to 192.168.1.10.
This makes it compatible with the fixed IP address assigned to Port 42.

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2 Set the IP Address
2. Locate Port 42 on the CPB and using a suitable Ethernet cable connect
it to your Service PC.
3. Open a standard browser on your Service PC and in the URL field type
in the IP address for Port 42: 192.168.1.2.
The Sign In window for the FCC Web Application appears.
4. Sign in using the default authentication details for the FCC Web Appli-
cation:
• Username: admin
• Password: password
The Forecourt Devices window appears.
5. Select 5. Setup  5.6. Communication  5.6.1. TCP/IP.
The TCP/IP window appears. This shows the current details for both Port
41 and Port 42.
Ethernet Port 42
(IP address:192.168.1.2)