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Donaldson BOFA 3D PrintPRO 3 User manual

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3D PrintPRO 3
USER MANUAL
V1 Jan 16
Contents
01
Unpacking and unit placement
3
01
02
Overview of your Extraction system (front)
Overview of your Extraction system (back)
03
04
Overview of the Control Panel
Overview of the 3D Printing Setup
1
01
Turning extractor On
5
01
02
Important safety notes
Safety labels
2
01
02
Cleaning the unit
Filter replacement
6
01
Consumable Spares & Filter Disposal
7
01
Connecting to power supply
4
01
3D Print Pro 3 Specifications
8
Overview
Lid
Clips
Air Inlet
Feet
01
1
Overview
Main Isolation
Switch
Mains Inlet
Fuse Compartment
Air Outlet*
*The air outlet can be configured to suit the user’s needs. The rear port can be blanked using the plate screwed to
the underside of the unit. The air can then exit through the exposed grille under the unit.
Please note that when the rear outlet is being used, the grille located on the bottom of the unit must be blanked off
as shown above.
Air Outlet
(When rear
outlet closed)
02
1
Overview
Company Branding
Motor Speed Adjustment
Filter Change
Indicator
03
1
Overview
Air Outlet Plenum
Air Inlet Plenum
3D Printer
3D PrintPRO 3
Extraction Unit
04
1
Safety Instructions
Important safety notes
Concerning symbols used on the extraction unit and referred
to within this manual.
Danger
Refers to an immediately impending danger. If the danger is
not avoided, it could result in death or severe (crippling)
injury. Please consult the manual when this symbol is
displayed.
Warning
Refers to a possibly dangerous situation. If not avoided it
could result in death or severe injury. Please consult the
manual when this symbol is displayed.
Caution
Refers to a possibly harmful situation. If not avoided,
damage could be caused to the product or something in its
environment.
Important (Refer to manual)
Refers to handling tip and other particularly useful
information. This does not signify a dangerous or harmful
situation. Refer to manual when this symbol is displayed.
Electrical Safety
The 3D Print Pro 3 has been designed to meet the safety
requirements of the Low Voltage Directive 2006/95/EC
(previously numbered 73/23/EEC)
Warning
When working with the pump/motor housing open, Live
230/115 volt mains components are accessible. Ensure that
the rules and regulations for work on live components are
always observed.
Important
To reduce the risk of fire, electric shock or injury:
1. Always isolate the system from the mains power
supply before removing the pump/motor access
panel.
2. Use only as described in this manual.
3. Connect the system to a properly grounded outlet.
Dangers to eyes, breathing and skin
Once used, the filter within the 3D Print Pro system may
contain a mixture of particulates, some of which may be
sub-micron size. When the used filters are moved it may
agitate some of this particulate, which could get into the
breathing zone and eyes of the operative. Additionally,
depending on the materials being used, the particulate may
be an irritant to the skin.
This unit should not be used on processes with sparks of
flammable materials or with explosive dusts and gases,
without implementation of additional precautions.
Caution: When changing used filters always wear a mask,
safety shoes, goggles and gloves.
Carbon selection
Please note that the media within the filter fitted in the 3D
Print Pro 3 is capable of adsorbing a wide range of organic
compounds. However, it is the responsibility of the user to
ensure it is suitable for the particular application it is being
used on.
BOFA Technical Service
If problems arises with your 3D Print Pro unit please contact
us:
•Visit our website at www.bofa.co.uk for on-line help.
•Or contact the helpline on +44 (0) 1202 699 444,
Mon-Fri, 9am-5pm.
Email: [email protected].uk
Serial Number
For future reference, fill in your system details in the space
provided. The serial number is on the rating label located on
the side/rear of the unit.
Serial Number:
01
2
Safety Instructions
Warning and Information labels
The following listing details labels used on your 3D Print Pro
3 extraction unit.
Goggles, Gloves & Mask Label
Location: Front face of filter.
Meaning: Goggles, Gloves and Masks should be worn while
handling used filters.
Do Not Cover Label
Location: Bottom panel.
Meaning: Do not cover any louvers or holes adjacent to the
label.
Electrical Danger
Location: Bottom Panel
Meaning: Removal of panels with this label attached will
allow access to potentially live components.
Warning Label
Location: Next to release clips.
Meaning: Power should be isolated before the panel with
this label attached is opened/ removed.
Serial Number Label
Location: Next to mains inlet.
Meaning: This label contains a variety of information about
the extraction unit, including.
•Company name, Address & Contact number
•Extractor model
•Unit serial number
•Operating voltage range
•Maximum current load
•Operating frequency
•Year of Manufacture
•Relevant approval markings/ logos
PLEASE NOTE: If the equipment is used in a manner not
specified by the manufacturer, the protection provided by
the equipment maybe compromised.
Fire Risk Warning
In the very rare event that a burning ember or spark is
drawn into the fume extraction unit, it may be possible that
the filters will ignite.
Whilst any resultant fire would typically be retained within
the fume extraction unit, the damage to the extractor could
be significant. It is therefore essential to minimise the
possibility of this occurring by undertaking an appropriate
Risk assessment to determine:-
a). Whether additional fire protection equipment should be
installed.
b). Appropriate maintenance procedures to prevent the risk
of build-up of debris which could potentially combust.
This unit should not be used on processes where sparks
could occur, with explosive dusts and gases, or with
particulates which can be pyrophoric (can spontaneously
ignite), without implementation of additional precautions
It is essential that nozzles or other extraction/ fume capture
devices and hoses/pipework are cleaned regularly to prevent
the build-up of potentially ignitable debris
02
2
Before Installation
Packaging Removal & Unit Placement
Before installation, check the extraction unit for damage.
All packaging must be removed before the unit is connected
to the power supply.
Please read all instructions in this manual before using
this extractor.
1. Move the unit to the location where it is going to be
installed and remove the outer packaging. This unit should
be installed in a well-ventilated area.
Ensure that 500 mm space is available around any vented
panels on the extractor to ensure adequate airflow.
2. Check the filter is located in its correct position before
replacing the lid and securing the clips
Caution
Do not block or cover the airflow and motor cooling ports on
the unit, as this severely restricts airflow and may cause
damage to the unit.
Caution
Under no circumstances should the exhaust outlet/s be
covered as this will restrict the airflow and cause
overheating.
01
3
Installation
Specification 3D Print Pro 3
Dimensions: Height 413mm Depth 298mm Width 283mm
Weight: 10.5kg
Voltage: 115-230V
Frequency: 50/60Hz
Full load current: 2.0A
Power:100w
Capacity: 75 m³h
Connection to Power Supply
Please follow the above specification when selecting the
power supply outlet for the extraction system, ensure the
power supply is suitable before connecting the 3D Print Pro
system.
Check the Integrity of the electrical power cable, if the
supply cord is damaged the extraction unit should not be
connected to the mains. The supply cord should only be
replaced by a BOFA engineer as an electrical safety test may
be required after replacement.
The extraction unit MUST be connected to a
properly earthed outlet.
If your extraction system was ordered with any
optional extras please read section 4.03 before
the power connection is made as additional connections
may be required before power is connected to the
extractor.
Connect the power cable to an isolated electrical supply.
The mains socket should be installed near the extractor it
should be easily accessible and able to be switched On/ Off.
The cable run should be arranged so as not to create a trip
hazard.
Pairing with the 3D printer System
The 3D PrintPRO 3 has been specially designed to be used
alongside a wide spectrum of middle range 3D printers
available on the market.
Fume can be captured in a number of ways including
nozzles and funnels and BOFA’s new 3D plenum range.
The extraction point needs to be as close as possible to the
printing area without interfering with the 3D printing
process to ensure effective fume extraction.
3D Printed Plenum
BOFA offer ‘print your own’ inlet and outlet plenums to be
used as an accessory to your 3D PrintPRO 3. When installed
the inlet and outlet plenums extract fume and flood the
operators breathing zone with clean filtered air, creating a
recirculating extraction system.
The plenums are split into four pieces and can be adjusted in
length to suit the printer by simply adding or removing
middle sections. The files needed to print the plenums can
be found on the BOFA website or are available by request.
See section 1.04 for a detailed look at a typical 3D PrintPRO
setup.
01
4