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  9. Donaldson BOFA AM400 User manual

Donaldson BOFA AM400 User manual

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Version 3 –07/2021
USER MANUAL
AM400
Contents
01
02
03
Overview of your AM400 extraction system (front)
Overview of your iQ extraction system (back)
Overview of filtration path
1
01
Unpacking and unit placement
3
01
02
Turning extractor on / Changing display units
Setting the airflow
03
Airflow auto adjust (first installation only)
5
01
02
Important safety notice
Safety labels
2
01
02
Pre filter replacement / Cleaning the unit
replacement
Filter replacement procedure
6
01
Fault indication / Error codes
8
01
Consumables spares/filter disposal
9
01
AM400 specifications
10
01
iQ display features / Visual alarms
7
02
03
04
USB connectivity / USB upload
USB download
Information collected by USB
01
02
Fume capture methods
Connecting to power supply
03
04
Interface connection
Interface connection (cont’d)
4
04
05
Overview of LCD display
Overview of control panel
Overview
IQ flow management
control board
Lift mechanism
control buttons
Machine isolation
valves
Housing isolation
valves
Tri-clamp fittings
Filter housing
Electric actuator
Castors
Lift sling
01
Filter housing
latches
Overview
Inlet
Outlet
Interface
connection
Mains power cable
entry
On/Off switch
02
Overview
03
Overview
04
Panel key access
Standby button
iQ display screen
iQ control buttons
Filter
housing
actuator
“UP”
control
Filter
housing
actuator
“DOWN”
control
Overview
05
Safety Instructions
Important safety notes
Concerning symbols used on the extraction unit and referred
to within this manual.
Danger
Refers to an immediately impending danger. If the danger is
not avoided, it could result in death or severe (crippling)
injury. Please consult the manual when this symbol is
displayed.
Warning
Refers to a possibly dangerous situation. If not avoided it
could result in death or severe injury. Please consult the
manual when this symbol is displayed.
Caution
Refers to a possibly harmful situation. If not avoided,
damage could be caused to the product or something in its
environment.
Important (Refer to manual)
Refers to handling tip and other particularly useful
information. This does not signify a dangerous or harmful
situation. Refer to manual when this symbol is displayed.
Electrical Safety
The unit has been designed to meet the essential Health
and Safety requirements of the Machinery Directive
2006/42/EC. This is achieved by ensuring conformity with
the requirements of the Low Voltage Directive 2014/35/EC.
The requirements of the EMC Directive 2014/30/EU are also
met
Warning
When working with the pump/motor housing open, Live 115
or 230 volt mains components are accessible. Ensure that
the rules and regulations for work on live components are
always observed.
Important
To reduce the risk of fire, electric shock or injury:
1. Always isolate the system from the mains power
supply before removing the pump/motor access
panel.
2. Use only as described in this manual.
3. Connect the system to a properly grounded outlet.
Dangers to eyes, breathing and skin
Once used, the filters within the AM 400 system may
contain a mixture of particulates, some of which may be
sub-micron size. When the used filters are moved it may
agitate some of this particulate, which could get into the
breathing zone and eyes of the operative. Additionally,
depending on the materials being processed, the particulate
may be an irritant to the skin.
This unit should not be used on processes with sparks of
flammable materials or with explosive dusts and gases,
without implementation of additional precautions.
Caution: When changing used filters the PPE in section
2.02 must be adhered to.
BOFA Technical Service
If a problem arises with your AM 400 system, or if it displays
a fault code, please refer to the troubleshooting guide
section 8of this manual. If the problem is still not resolved,
please:
•Visit our website at www.bofa.co.uk for on-line
help.
•Or contact the helpline on +44 (0) 1202
699444, Mon-Fri, 9am-5pm.
Email: [email protected].uk
01
Safety Instructions
Warning and Information labels
The following listing details labels used on your AM400 unit.
Goggles, Gloves & Mask Label
Location: Front face of filter
Meaning: Wear PPE that is appropriate for the activities
around you (For example powder change out on the
machine next to your work station may require you to wear
the same level of PPE). While potential exposures are
typically lowest during the printing stage, work surfaces
might still be contaminated with metal powders. If printing
is interrupted, use the level of PPE needed when the
machine is open. Follow proper PPE replacement practices.
Recommended PPE includes: Nitrile or chemical resistant
gloves, lab coat or overalls, safety glasses, goggles or face
shields, respiratory protection when indicated and
engineering controls cannot control exposures, and in
accordance with federal regulations (29 CFR 1920.134).
Electrical Danger
Location: Rear upper & lower access Panels and internal
motor access panel.
Meaning: Removal of panels with this label attached will
allow access to potentially live components.
Warning Label
Location: Top left front door panel.
Meaning: Power should be isolated before the panel with
this label attached is opened/ removed.
Serial Number Label
Location: Rear electrical panel.
Meaning: This label contains a variety of information about
the extraction unit, including.
•*Example of serial number
PLEASE NOTE: If the equipment is used in a manner not
specified by the manufacturer, the protection provided by
the equipment maybe compromised.
Fire Risk Warning
In the very rare event that a significant quantity of oxygen is
drawn into the fume extraction unit, it may be possible that
the filter will ignite.
Whilst any resultant fire would typically be retained within
the fume extraction unit, the damage to the extractor could
be significant. It is therefore essential to minimise the
possibility of this occurring by undertaking an appropriate
Risk assessment to determine:-
a). Whether additional fire protection equipment should be
installed.
b). Appropriate maintenance procedures to prevent the risk
of build-up of debris which could potentially combust.
02
Lifting bracket
M8 washers and bolts
Before installation
Inner transit packaging removal & unit placement
Before installation, check the extraction unit for damage.
All packaging must be removed before the unit is connected
to the power supply.
Please read all instructions in this manual before using
this extractor.
1. Move the packaged unit to the location where it is
going to be installed and remove the outer packaging,
by removing the screws in each exterior packaging
panel, excluding the base.
2. Attach the lifting bracket to the front and rear of
the unit using 8x M8 washers and bolts as supplied,
ensuring these are tightened using appropriate tools.
3. Using a forklift, lift the unit using the attached
lifting bracket, once removed from the base it can be
manoeuvred into place using the extractors castors.
4. The extractor should then be connected to the
machine requiring extraction by following the
manufacturers guidelines.
01