Door Controls DC One User manual

Automatic Sliding Door
Retrofit Drive Assembly
Installation Manual
800-437-3667
DoorControlsUSA.com

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TABLE OF CONTENTS pg.
1. COMPONENTS 2
2. HEADER PREPARATION 2
3. DOOR PREPARATION 2
4. MOTOR AND CONTROLLER INSTALLATION 2
5. WIRING OF ACCESSORIES 3
6. DRIVE BELT AND BRACKET INSTALLATION 3
7. CONNECTING POWER 3
8. WALK TEST 3
9. SAFETY TEST AND DOCUMENTATION 4
10. CONTROL LAYOUT 4
11. I/O CONNECTOR LAYOUT AND DESCRIPTION 5
12. HOW TO ENTER PROGRAM MODE 6
13. MENU DISPLAY SCREENS 7
14. PART NUMBERS 12
15. TECHNICAL SPECIFICATIONS 12
16. WARRANTY TERMS 12
17. TROUBLE SHOOTING TIPS 13
18. WIRING DIAGRAMS 14

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NOTE: Approximate installation time: 2 to 4 hours – 1 Technician.
1. COMPONENTS
Motor / Gearbox (1)
Control (1)
Drive Belt (1) – Optional on some systems
Belt Brackets (2)
Idler / Tensioner (1) – When required
Decal Set (1)
AAADM Owner’s Manual (1)
AAADM Daily Safety Check Decal (1)
OPTIONAL:
Bottom Guides (1 or 2)
Top Rollers (2 or 4)
2. HEADER PREPARATION
WARNING – Shut off and disconnect all primary electrical power to the door header before proceeding any further.
Disconnectallsensorwiringfromthecontroland/orinterfaceboard.Keepthewiringavailableifyouintendtore-use thesensors
Disconnect all safety beam wiring from the control and/or interface board. Keep the wiring available if you intend to re-use the
safety beams.
Disconnect all switches from the control and/or interface. Keep the switches in place if you intend to re-use them forthe retrofit.
Remove the entire existing drive system from the header (motor/gearbox, control, interface, belt, chain, cables, etc.). Do not
throw away any mounting hardware as it may be used to mount the DC One components (see drawings).
BOX CORES and USED COMPONENTS (motor/gearbox, control, etc.) use the return shipping label and ship to Door Controls.
3. DOOR PREPARATION
Remove and replace the bottom guides (If needed).
Remove and replace top rollers (If needed).
IMPORTANT NOTE:
•Manual resistance of the sliding panels, with no belt attached, should not exceed 8 lb for bi-parts, or 4 lb for
single slides. Use a force gauge to push against the door to slide it open and closed to check the resistance.
•Be sure to check for mechanical door stops at each end of the header. If door stops are missing, theymay be
ordered as an accessory from Door Controls.
•Do not install new belt brackets yet, this willallow more working room when installing the control and related
wiring.
4. MOTOR AND CONTROLLER INSTALLATION
Install DC One motor/gearbox and controller per the instructions shown on the enclosed drawing.

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5. WIRING OF ACCESSORIES
Complete all wiring. Refer to the wiring diagrams in Sections 11 and 18. Be sure to complete the wiring for any accessories that
may be required as well:
•Activation Sensors
•Safety Sensors
•Safety Beams
•On-Off Switch
•Emergency Breakout Switch
•Electric Carriage Lock (accessory)
•Reduced Opening Switch (accessory)
•1-Way Switch (accessory)
6. DRIVE BELT AND BRACKET INSTALLATION
Upon completion of all wiring, the drive belt, related brackets and idler pulley may be installed. Refer to the detailed dimensions
drawing that came with the package to determine all mounting locations. When complete, install the drive belt and tension to
result in approximately 1”to 2” deflection overall up and down at the center of the greatest span between clamp and pulley. The
belt may need to be cut to the correct length. Use a strong pair of wire cutters to make a clean cut.
Checktomakesuretherearenowiresthatcouldbepotentiallycaughtbythemovingparts.Withthebeltinstalledandtensioned,
move thedoors manuallyto their full open andthen full closed position and ensure thatthey slide without binding orobstruction.
7. CONNECTING POWER
Connect and apply main power to the control.
Perform a factory reset – Refer to Sections 12 and 13.
Press the TEST button on the DC One control to trigger an activation cycle.
When the learn cycle is complete, normal operation will resume according to default values set in the control. Fine-tuning of the
control may be necessary at this point. Other than door handing and breakout polarity, the most common adjustments are for
speed, force and time. Although there are more adjustments if needed. See Sections 12 & 13 for further instructions.
8. WALK TEST
Check all functions to ensure proper operation
REMEMBER–Evenifadoorisdesignatedfor1-waytraffic,asecondaryactivationsensorisstillrequiredatthesidenotintended
for approach. The activation zone must extend to at least 24” out from the face of the door
With the door switch off, make sure the doors are fully closed. Check alignment of doors for proper weather-seal and ensure
that door locks properly
Use walk-test aides such as the dimensional mat shown below, to help outline key distances for testing sensor patterns

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9. SAFETY TEST AND DOCUMENTATION
WhenallDCOneandsensor adjustmentsare complete, perform a thorough safety test to validateproperandsafeperformance
in accordance with current ANSI A156.10 guidelines as well as recommendations prescribed by the American Association of
Automatic Door Manufacturers (AAADM). Door Controls USA recommends thisstep be performed by an AAADM certified door
inspector.
•Walk toward the door at a normal pace. The door should open when you are about 4 feet from the door.
•Stand motionless on threshold for at least 10 seconds.The door should not close.
•Move clear of the area. The door should remain open for at least 1.5 seconds and should close slowly and
smoothly.
•Repeat steps 1 through 3 from the other direction if door is used for two way traffic.
•Inspect the floor area. It should be clean with no loose partsthat might cause the user to trip or fall. Keep traffic
path clear.
•Inspect door’s overall condition. The appropriate signage should be present.
•Have door inspected by an AAADM certified inspector at leastannually.
•DO NOT USE DOOR if it fails any of these safety checks or if it malfunctions in any way.
Be sure to place an AAADM Daily Safety Check decal on the door (usually near the On-Off switch).
Document all work, obtain signatures on all work orders, and instruct the owner on door operation. Be sure to leave a copy of
the AAADM Owner’s Manual for sliding doors with the owner or facilities manager.
10. CONTROL LAYOUT
A. Transformer
B. Transformer Connector
C. Power Connector
D. Status LEDs
E. Display Screen
F. Parameter Adjustment Knob
G. Encoder Status LEDs
H. Encoder Connector
I. Sensor Connector
J. Multifunction Switch Connector
K. Special Modes Connector
L. Lock Connector
M. Test Button (activates door)
N. Program Button
O. Down Button
P. Up Button
Q. Reset Button
R. Lock Voltage
S. Display Intensity
T. Motor Connector
A B C D E F G H I J
K
L
M
NO
P
Q
R
S
T

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11. I/O CONNECTOR LAYOUT AND DESCRIPTION
J6 – Multifunction Switch – Pins 1 to 6
•Compatible with DC position switches
o5PSW1 – 5 position knob
o5PSW2 – 5 position key
o6PSW1 – 6 position knob
o6PSW2 – 6 position key
•Off oDisables ratchet, inner sensor and outer sensor inputs
oLocks door if lock is present
oControl on LED will turn off
•One Way
oDisables outer sensor in closed position
oYellow LED is on when active
•Partial Open
oDoor will not fully open
oWidth is adjustable in menu
oYellow LED is on when active
•Hold Open
oHolds the door in the open position
oGreen LED is on when active
•Reset
oResets position values
oDoor will relearn on next activation
oYellow LED is on when active
J6 J7
1xCommon + 1 x Common +
2xOff 2 x Emergency Open
3 x One Way 3 x Common +
4xPartial Open 4 x Ratchet
5xHold Open 5 x Common +
6 x Reset 6 x Activation
7x24 VAC 7 x Common +
8x24 VAC Return 8 x Breakout
9 x Common + 9 x Common +
10 xSafety 10 xNight Mode
J5 J8
1x24 VAC 1 x DC One Lock
2x24 VAC Return 2 x DC One Lock
3xCommon + 3 x DC One Lock
4xInner Sensor 4 x DC One Lock
5x24 VAC 5 x DC One Lock
6 x 24 VAC Return 6 x DC One Lock
7 x Common + 7 x NC
8xOuter Sensor 8 x NC
9xSafety 9 x NC
10 xCommon + 10 xNC

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J6 – Safety Beams – Pins 7 to 10
•Activates the door except when in the closed position
•24 VAC power to safety beam module
•Red LED is on when active
J5 – Inner and Outer Sensors
•Separate 24 VAC connections for sensor power
•Inner Sensor
oActivates door except when off or in night mode
oGreen LED is on when active
•Outer Sensor
oActivates door except in off, one way, or night mode
oGreen LED is on when active
•Safety
oActivates the door except when in the closed position
oRed LED is on when active
J7 – Special Modes
•Emergency Open
oActivates the door during all modes
oGreen LED is on when active
•Ratchet
oActivates door and stays open until ratchet is pressed again
oDoes not activate during off, one way, or night mode
oGreen LED is on when active
•Activation
oActivates the door during allmodes
oGreen LED is on when active
•Breakout
oStops door motion
oSoftware selectable polarity (NO/NC)
oRed LED is on when active
•Night Mode
oDisables inner and outer sensors in closed position
oDoor activates with emergency open and activation input only (pin 2 or 6 of J7)
oYellow LED is on when active
J8 – Lock
•Pins 1 to 6 are used to control the DC One lock
•Lock voltage is selectable between 12 and 24 volts with toggle switch
•See wiring diagrams for detailed information
12. HOW TO ENTER PROGRAM MODE
Press both the RESET and the PROGRAM button.
Release the RESET button and continue to hold the PROGRAM button
After the display changes, release the PROGRAM button
You are now in program mode.
After making changes, press RESET to exit program mode
The control will perform a learn cycle on the first activation after a reset

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13. MENU DISPLAY SCREENS
Pressing the up button will cycle through the menu in the following order.
Factory default settings are shown, following a reset.
Turning the parameter adjustment knob will change the values for that setting.
Door Position
This is a status only screen that gives the following information:
•Encoder Counts – shows the actual encoder count relative to door position
•Encoder Pulses – toggles between upper and lower case as encoder pulses are received
•Status – toggles between upper and lower case as status changes
oact/ACT – Activation
osf/SF – Safety
oro/RO – Reduced open
obo/BO – Breakout
•State – shows the state of the controller
o0 – Closed
o1 – Opening
o2 – Open Deceleration
o3 – Open Check
o4 – Open
o5 – Closing
o6 – Close Deceleration
o7 – Close Check
oB – Boost Mode
oL – Learn Mode
oO – Obstruction
Life Cycle Counter
•Indicates the total number of door cycles on the control
•Non-resettable
Trip Cycle Counter
•Indicates the number of cycles since the trip counter was last reset
Encoder
Counts
Status
Encoder Pulses
LIFE CYCLE COUNT
00000000
TRIP CYCLE COUNT
00000000
DOOR POSITION 00258
act sf ro bo 0 X Y

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Trip Counter Reset
•Resets the trip counter
•Resettable in program mode only
Faults Detected
•Lists the fault that the control is currently under
oNone
oBroken or Loose Belt
oJammed Door
oObstruction Lockout
Control will remain in hold open after 3 consecutive obstruction errors
Control must be reset or turned off to clear error
Off is preferable to prevent a relearn cycle after a reset
Learn Torque
•Ranges from 5 to 100%
•Adjustable in or out of program mode
Learn Open Speed
•Ranges from 5 to 100%
•Adjustable in or out of program mode
Learn Close Speed
•Ranges from 5 to 100%
•Adjustable in or out of program mode
Motor Type
•Adjustable in program mode only
Phone Number
Software Version
RESET TRIP COUNTER
FAULTS DETECTED
NONE
DOOR CONTROLS
800-437-3667
DC ONE V3
FIRMWARE V 1.15
LEARN TORQUE
020.5%
LEARN OPEN SPEED
014.8%
LEARN CLOSE SPEED
014.8%
SELECT MOTOR TYPE
DC ONE V3

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Open Speed
•Ranges from 5 to 100%
•Adjustable in or out of program mode
Close Speed
•Ranges from 5 to 100%
•Adjustable in or out of program mode
Open Check Speed
•Ranges from 5 to 100%
•Adjustable in or out of program mode
Close Check Speed
•Ranges from 5 to 100%
•Adjustable in or out of program mode
Boost Speed
•Acceleration from a stopped position to check speed
•Ranges from 5 to 100%
•Adjustable in or out of program mode
Open Deceleration
•Adjusts the transition between open and open check
•Higher values cause a more abrupt change between the two speeds
•Ranges from 0 to 255
•Adjustable in or out of program mode
Close Deceleration
•Adjusts the transition between close and close check
•Higher values cause a more abrupt change between the two speeds
•Ranges from 0 to 255
•Adjustable in or out of program mode
OPEN SPEED
056.3%
CLOSE SPEED
020.9%
OPEN CHECK SPEED
012.0%
CLOSE CHECK SPEED
012.0%
OPEN DECELERATION
030
CLOSE DECELERATION
030
BOOST SPEED
030.1%

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Open Torque
•Ranges from 0 to 100%
•Adjustable in or out of program mode
Close Torque
•Ranges from 0 to 100%
•Adjustable in or out of program mode
Open Check Torque
•Ranges from 0 to 100%
•Adjustable in or out of program mode
Close Check Torque
•Ranges from 0 to 100%
•Adjustable in or out of program mode
Open Check Size
•Ranges from 3” to 18”
•Adjustable in program mode only
Close Check Size
•Ranges from 3” to 18”
•Adjustable in program mode only
Reduced Open Size
•Ranges from 12” to 72” in 4” increments
•Adjustable in program mode only
Hold Open Time
•Ranges from 1 to 30 seconds
•Adjustable in program mode only
OPEN TORQUE
072.0%
CLOSE TORQUE
072.0%
OPEN CHECK TORQUE
014.8%
CLOSE CHECK TORQUE
014.8%
OPEN CHECK SIZE 10"
CLOSE CHECK SIZE 05"
REDUCE OPEN SIZE 16"
HOLD OPEN TIME 3s

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Door Braking
•Should only be turned on for heavy doors
•Adjustable in program mode only
Handing
•Sets the door to either right or left hand mode
•Adjustable in program mode only
Lock Type
•Sets the lock type to either secure or safe, auto detects DC One lock
•Adjustable in program mode only
Breakout Polarity
•Configures breakout for either normallyopen (NO) or normally closed (NC) contacts
•Adjustable in program mode only
Lock Delay
•When enabled, there will be a delay of 1 second between activation and when the door panels
move to allow the lock to clear the door path
•Adjustable in program mode only
Load Factory Defaults
•Pressing the program key will reset all settings to factory default
•Adjustable in program mode only
DOOR BRAKING OFF
RIGHT HAND DOOR
FAIL SECURE LOCK
BREAKOUT POLARITY NO
LOCK DELAY OFF
LOAD FACTORY DEFAULT

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14. PART NUMBERS
Control
DC1-CONTROL
Motor
DC1-MOTOR
Power Cord
DC1-POWER CORD
Transformer*
DC1-TRANSFORMER
Belt
DC1-BELT
Lock**
DC1-LOCK FAIL SAFE or DC1-LOCK FAIL SECURE
* Included with control ** Optional
15. TECHNICAL SPECIFICATIONS
Power Input
120 Volts AC, Single Phase
Power Consumption
150W Max.
Secondary Power Supply
24 Volt, 1A Max.
Drive Train
Molded Brushed DC Motor with Gear Reduction Assembly
Control
Microprocessor Controller
Maximum Door Weight
400 lbs (200lbs per panel for bi-part)
Operating Environment
-4F to 158F (-20C to +70C) 30% to 85% Relative Humidity
16. WARRANTY TERMS
1 Year from date of purchase from Door Controls USA, Inc.

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17. TROUBLE SHOOTING TIPS
Before wiring any sensors into the DC One control, itis a good idea to apply power and test the door to ensure it will power
open and closed when the TEST button is pressed.
•Use caution during this test as the sensors will not be operational
The following inputs have status LEDs to help identify problems:
•Power
•Control On
•Door Locked
•Heartbeat
•One Way
•Partial Open
•Hold Open
•Reset
•Safety
•Inner Sensor
•Outer Sensor
•Emergency Open
•Ratchet
•Activation
•Breakout
•Night Mode
The heartbeat LED should be blinking. If not, cycle power on the control. If the heartbeat LED isstill not blinking,
the control is malfunctioning and should be replaced.
If programming of the control is unsuccessful, it is easiest to restore the default values and then start over, rather
than trying to correct any faulty programming.
When power is applied, the door powers open and stays open.
•Motion or presence sensor output is being held (closed circuit). If unsure which sensor, unplug one
by one until fault is isolated. Correct as necessary.
•Safety beam is blocked or is faulty. Correct as necessary.
•Door handing is set incorrectly. Enter program mode and change hands.
Door powers closed and then stay closed.
•Press the TEST button on the face of the DC One control. Door should power open and then
close. If it does not open, door handing is set incorrectly. Enter program mode and change hands.
Door will not open or close.
•As a first step, always check the DC One digital display for error messages and proceed
accordingly.
•Breakout switch is not wired properly. If red light is on for breakout function on I/O interface, it
means that the control is in a breakout condition. Check to ensure breakout polarity is set
correctly.
•On/Off switch is not wired properly or it is in the off position. If the switch is in the on position, the
green LED to the left of the display will be on.
Important
Upon completion of your retrofit, ensure all functions ofthe door perform satisfactorily. Walk-test the door
according to AAADM recommended guidelines and correct all discrepancies, if any, before leaving the job site.
DO NOT compromise proper performance. If repairs cannot be immediately made, shut the door OFF and inform
the owner of any special instructions and corrective actions.
Contact Door Controls USA for further technical support when needed:
Door Controls USA, Inc.
321 VZ County Road 4500
Ben Wheeler, TX 75754
Phone: [phone]
Fax: [phone]
Email: [email protected]
DoorControlsUSA.com

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18. WIRING DIAGRAMS
ON / OFF Switch
J6
x 1 Common +
x 2 Off
x 3 One Way
x 4 Partial Open
x 5 Hold Open
x 6 Reset
x 7 24 VAC
x 8 24 VAC Return
x 9 Common +
x10 Safety
ON
OFF
ON / OFF / HO Switch
J6
x 1 Common +
x 2 Off
x 3 One Way
x 4 Partial Open
x 5 Hold Open
x 6 Reset
x 7 24 VAC
x 8 24 VAC Return
x 9 Common +
x10 Safety
ON
HO
OFF
ONE WAY Switch
J6
x 1 Common +
x 2 Off
x 3 One Way
x 4 Partial Open
x 5 Hold Open
x 6 Reset
x 7 24 VAC
x 8 24 VAC Return
x 9 Common +
x10 Safety
ON
OFF
5PSW1 & 5PSW2
J6
x1Common +
x2Off
x3One Way
x 4 Partial Open
x 5 Hold Open
x6Reset
x724 VAC
x 8 24 VAC Return
x 9 Common +
x10 Safety
1
2
3
4
5
6
x
x
x
x
x
x
x
x
x
x
x
x
6PSW1 & 6PSW2
J6
x 1 Common +
x 2 Off
x 3 One Way
x 4 Partial Open
x 5 Hold Open
x 6 Reset
x 7 24 VAC
x 8 24 VAC Return
x 9 Common +
x10 Safety
1
2
3
4
5
6
x
x
x
x
x
x
x
x
x
x
x
x
DC One Lock
J8
x 1 Ground
x 2 Lock State
x 3 Door Locked
x 4 Lock Cmd
x 5 Solenoid -
x 6 Solenoid +
x 7 NC
x 8 NC
x 9 NC
x10 NC
1
2
3
4
5
x
x
x
x
x
x
x
x
x
x

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On Stanley Duraglide replace label for function switches with the one included in kit (DC-3392).
DURAGLIDE FUNCTION SWITCH
J6 J7
ORANGE x1 x PURPLE
BROWN x 2 x
BLACK x 3 x BLACK
PURPLE x 4 x
YELLOW x5 x
x 6 x
x 7 x
x 8 x
x 9 x
x10 x

Door Controls USA, Inc.
321 VZ County Road 4500
Ben Wheeler, TX 75754
Phone: [phone]
Fax: [phone]
Email: [e-mail]
DoorControlsUSA.com