C.R. Laurence CRL JACKSON 1295 User manual

INSTALLATION INSTRUCTIONS
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11M0249
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CRL JACKSON 1295
RIM PANIC EXIT DEVICE

CRL JACKSON 1295 RIM PANIC EXIT DEVICE
02
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ORDER OF ASSEMBLY AND INSTALLATION
Tools Required ........................................................................................... 02
Parts Identication .................................................................................... 03 - 04
Door Preparation ..................................................................................... 05 - 08
Remove Door......................................................................................... 05
1295 Rim Panic Exit Device Installation ............................................................... 06
1295 Rim Panic Exit Device Installation with Optional Rim Lock Cylinder............................... 07
1295 Rim Panic Exit Device Installation with Optional Exterior Trim and Rim Cylinder .................. 08
Door Hardware Installation ............................................................................ 09 - 13
Installation of Optional Rim Cylinder................................................................... 09
Installation of External Trim (Optional)................................................................. 10
Installation of 1295 Rim Panic Exit Device ............................................................. 11
Installation of End Caps and Cover Plates ............................................................. 12
Frame Preparation .................................................................................... 13
Dogging Pin Options...................................................................................... 14
Packaged Parts Available ................................................................................. 15
Tools Required
Drill bits: 5/8", 11/64", 13/64", 1-13/32"
Tap: 1/4" x 20
Tape measure
Saw horses
Drill
Phillips #2 screwdriver
Standard screwdriver
Framing square/straight edge
1/2" Masking tape
Center punch
Flat File
Round File
Jigsaw with metal cutting blade
NOTE: Any modications, other than those specied in this document, could result in this product's failure
to meet UL safety ratings and void the manufacturer's warranties.
The rapidly changing technology within the architectural aluminum products industry demands that U.S. Aluminum reserve the right to revise,
discontinue or change any product line, specication or electronic media without prior written notice.
NOTE: Dimensions in parentheses ( ) are millimeters unless otherwise noted.

CRL JACKSON 1295 RIM PANIC EXIT DEVICE
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PARTS IDENTIFICATION
FASTENERS PROVIDED
CALL
OUT QTY. FASTENER FASTENER DESCRIPTION PART USED WITH PART NUMBER
43/16" Pan Head
Screw
302670
Dogging Assembly
11/4"-20 x 1/2"
Pan Head SMS
Base End Plate
(Included in 302654
Base Cover Plate Pkg.)
48-32 x 1/4" FHMS 302654
Base Cover Plate Pkg.
210-24 x 5/8"
Oval Head Screw
302436 "C" Type
Surface Mounted Strike
21-7/8" (47.6 mm) DL911
Rim Key Cylinder
210-32 x 2-1/8" FHMS
9500LV02
Flat Handle Lever Trim
9500LV01
Round Handle Lever Trim
A
C
D
E
B
NOTE: Any modications to this product, other than those specied in this document may void the warranty as
this product will no longer meet the UL safety rating requirements this product was tested and intended for.
F

CRL JACKSON 1295 RIM PANIC EXIT DEVICE
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PARTS IDENTIFICATION
PARTS LIST
CALL
OUT QTY. PART PART NO. DESCRIPTION
1302674 and
30267448 Cover Plate
1DL911 Optional Rim
Key Cylinder
1302436 "C" Type Surface
Mounted Strike
1302501 "S" Type Surface
Mounted Strike
1
9500LV02/
9500LV01
9500LV02
Flat Handle Lever Trim
(Shown)
9500LV01
Round Handle Lever Trim
(Similar)
I
H
G
J
K

CRL JACKSON 1295 RIM PANIC EXIT DEVICE
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NOT TO SCALE
DOOR PREPARATION
1. Place door horizontally on stands, interior side up.
2. Mark stile centerlines Y-lines, 1-1/8" (28.6) from outside edge for all stile widths. (Fig. 1)
3. Mark stile X-lines per template instructions. (Fig. 2)
4. Attach corresponding templates. (Fig. 2)
REMOVE DOOR
TEMPLATES
FIG. 2
Bottom Rail
Top Rail
Active Stile
INTERIOR VIEW
SEE TEMPLATES FOR
HEIGHT DIMENSIONS
YY
YY
XX
X
Y
X
Y
FIG. 1
Y
1-1/8"
(28.6)
Hinge Stile

CRL JACKSON 1295 RIM PANIC EXIT DEVICE
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NOT TO SCALE
DOOR PREPARATION – LAYOUT SELECTION
1295 RIM PANIC EXIT DEVICE INSTALLATION
FIG. 3
FIG. 4
Drill 13/64" (5.15) for
a 1/4"-20 (M6-1.0) Tap
INTERIOR VIEW
INACTIVE STILE 1295
INACTIVE STILE
MOUNTING INSIDE
FACE
Drill and Tap for 12-24
FHMS (2) Places
INTERIOR VIEW
ACTIVE STILE
Glass Stop
39-1/4" (997) to Bottom of Door from this line
1295
ACTIVE STILE
MOUNTING INSIDE
FACE
Templates from Box
Drill 9/16"
(2) Places
Drill and Countersink
for a 10-32 FHMS
(2) Places
40" (1016) to Bottom of Door from this line
Templates from Box
Glass Stop
Glass Stop
Glass Stop

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NOT TO SCALE
FIG. 6
DOOR PREPARATION – LAYOUT SELECTION
1295 RIM PANIC EXIT DEVICE INSTALLATION WITH
OPTIONAL RIM LOCK CYLINDER
EXTERIOR VIEW
ACTIVE STILE
1295
LOCK MOUNTING
OUTSIDE FACE
2"
(50.8)
1-3/16"
(30.2)
39-1/4" (996.1) to Bottom of Door from this line
FIG. 5
Drill and Tap for 12-24
FHMS (2) Places
INTERIOR VIEW
ACTIVE STILE
39-1/4" (997) to Bottom of Door from this line
1295
ACTIVE STILE
MOUNTING INSIDE
FACE
Templates from Box
Drill 9/16" (14.3)
(2) Places
For Cylinder Only
Drill 7/32" (5)
(2) Places
Countersink to
suit head of screw
Glass Stop
Glass Stop
Glass Stop
Glass Stop

CRL JACKSON 1295 RIM PANIC EXIT DEVICE
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NOT TO SCALE
FIG. 8
DOOR PREPARATION – LAYOUT SELECTION
1295 RIM PANIC EXIT DEVICE INSTALLATION WITH
OPTIONAL EXTERIOR TRIM AND RIM CYLINDER
39-1/4" (977) to Bottom of Door From This Line
EXTERIOR VIEW
ACTIVE STILE
Drill 1/4" holes
(2) places
9500LV02 Outside
Trim with Flat Lever
Shown. 9500LV01
Outside Trim with
Round lever Similar.
1295
LEVER TRIM
MOUNTING
OUTSIDE FACE
FIG. 7
Drill and Tap for 12-24
FHMS (2) Places
INTERIOR VIEW
ACTIVE STILE
39-1/4" (997) to Bottom of Door from this line
1295
ACTIVE STILE
MOUNTING INSIDE
FACE
Templates from Box
Drill 9/16"
(2) Places
Drill and Countersink
for a 10-32 FHMS
(2) Places
2"
(50.8)
2"
(50.8)
Glass Stop
Glass Stop
Glass Stop
Glass Stop

CRL JACKSON 1295 RIM PANIC EXIT DEVICE
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1. Attach the Rim Cylinder on door stile with (2) 1-7/8" (47.6 mm) Breakaway Screws provided. Fig. 9
DOOR HARDWARE INSTALLATION
INSTALLATION OF OPTIONAL RIM CYLINDER
NOTE: Optional Rim Cylinder must be installed before attaching exit device.
FIG. 9
(2) 1-7/8" Breakaway
Screws (included)
DL911 Rim
Key Cylinder
H
Cylinder Ring
(included)
E

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NOT TO SCALE
FIG. 10
#10-32 x 2-1/8" FHMS
DOOR HARDWARE INSTALLATION (CONTINUED)
INSTALLATION OF EXTERNAL TRIM (OPTIONAL)
NOTE: Exterior trim must be installed before attaching exit device.
1. Attach the exterior trim with
F
(2) #10 x 2-1/8" Flat head screws provided shown in Fig. 10.
9500LV02 Flat handle lever trim (Shown)
9500LV01 Round handle lever trim similar
NOTE: Exterior Trim requires
use of standard 1" Mortise Cylinder
with AR-MS Type Cam.
K
F

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NOT TO SCALE
INSTALLATION OF 1295 RIM PANIC EXIT DEVICE
DOOR HARDWARE INSTALLATION (CONTINUED)
1. Attach exit panic device to door with (2) 12-24 x 3/4" FHMS on active stile and
(1) 1/4"-20 x 1/2" PHSMS at end cap bracket on inactive stile as shown in Fig. 11.
FIG. 11
12-24 x 3/4" FHMS
1/4"-20 x 1/2" PHSMS
B
C
B
C

CRL JACKSON 1295 RIM PANIC EXIT DEVICE
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NOT TO SCALE
1. Slide the (2) base cover plates 302674 and 30267448 in place.
2. Attach both end caps to the previously attached end cap brackets with (4) 8-32 x 1/4" FHMS
Refer to (Fig.12).
FIG. 12
INSTALLATION OF END CAPS AND COVER PLATES
DOOR HARDWARE INSTALLATION (CONTINUED)
G
G
G
Base
Cover Plate
8-32 x 1/4" FHMS
8-32 x 1/4"
FHMS
30267448
Cover Plate
302674
Cover Plate
Base
Cover Plate
C
C
C

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NOT TO SCALE
L
FRAME PREPARATION
INTERIOR
EXTERIOR
Mounting Instructions
1. Prepare Lock Stile per Template, drill Cylinder
mounting holes if required.
2. Locate Centerline of Cylinder on exterior of Door
and drill if required.
3. Trim Tail Piece to t into Panic Drive Bushing Assembly.
4. Mount Cylinder and secure with mounting screws.
(Supplied by lock mfg.) If trim is required prepare
per Template.
5. Locate mounting hole on Inactive Stile.
Drill and tap 1/4"-20 Thds. 40" (1016) from the bottom of
the Door.
FIG. 13
1/4"-20
Tap Hole
(2) 8-32 x 1/4"
FHMS
Base Cover Plate
1/4"-20 x 1/2"
Pan HD SMS
40" (1016) from
bottom of door
40" (1016) from
bottom of door
Apply Dogging
Instruction Label
to back of Cover
Inactive Stile
Jamb
Active Stile
(2) 12-24 x 3/4"
FHSMS
(2) 10-24 x 5/8"
Pan HD MS
Offset Hung Installation
1/8"
(3.2)
1-3/16"
(30.2)
1-5/16"
(61.4)
5/8"
(15.9)
31/32"
(24.6)
2"
(50.8)
3/4"
(19)
2-1/8"
(54)
1-1/16"
(27)
Base Cover Plate
C
L
"C" Strike
Cylinder
"C" Strike
DOOR HARDWARE INSTALLATION (CONTINUED)
Panic Attachment
1. Remove front and rear Base Cover Plates by removing
(4) 8-32 x 1/4" Flat HD Screws. Secure active end of
panic by installing (2) 12-24 x 3/4" Flat HD MS.
Secure inactive end with single 1/4"-20 x 1/2" Pan
HD SMS through Base Cover Plate Bracket. Re-install
Base Cover Plates on each end of Panic Base.
2. To install "C" Strike, locate 10-24 tap holes on
Active Stile (2 places).
3. Mount and secure "C" Strike.
4. Check operation of all parts including Cylinder
(if applicable) to assure proper operation.

CRL JACKSON 1295 RIM PANIC EXIT DEVICE
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NOT TO SCALE
DOGGING INSTRUCTIONS
TO DOG Insert Hex Dogging Key (Cat. No. 302796). Turn Key clockwise until it stops.
Depress and hold the Push Bar then release the Key. Push Bar will remain
depressed. Remove Key. (Fig. 14)
TO UNDOG Insert Hex Dogging Key and turn clockwise until it stops. While depressing
Push Bar turn and remove Key. Push Bar will become operable again. (Fig.15)
FIG. 14
Hex Dogging Key
(included in package)
FIG. 15
FIG. 16
To Dog To Undog
Hex Key

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Assembly No. Part No. Description
1 302654 Base End Cap Package
2 302679 Latch Assembly Package
3 302664 Control Arm Hardware Package
4 302670 Dogging Assembly
5 302650 Push Pad End Cap Package
6 302674 Cover Plate Package - Ribbed - 3/0 Panic
6 30267448 Cover Plate Package - Ribbed - 4/0 Panic
6 302674S Cover Plate Package - Smooth - 3/0 Panic
7 302436 "C" Type - Surface Mounted Strike
8 302501 "S" Type - Surface Mounted Strike
Not Shown 302796 Dogging Hex Key (2 Pkg.)
PACKAGED PARTS AVAILABLE
4
3
1
4
2
1
6
5
6
3
5
7 8