Doosan NHP1500WCU-T3 User manual

COMPRESSOR MODELS
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
DoosanPortablePower.com
Book: 23015142 (9/2013) Rev D
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this compressor.
OPERATION and MAINTENANCE
NHP1500WCU-T3 (C18)
MANUAL
NHP10-425WCU-T3 (C67)
NHP1500WCU-FX-T3 (E07)
NHP1500WCU-EX-T3 (E08)
NHP1500WC-EU-FX-T3 (E76)
NHP10-425WCU-EU-FX-T3 (E87)

2

Doosan purchased the Utility Equipment business from Ingersoll-Rand
Company in 2007. Any reference to Ingersoll-Rand Company or use of
trademarks, service marks, logos, or other proprietary identifying marks
belonging to Ingersoll-Rand Company in this manual is historical or nom-
inative in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Infracore Portable Power or the
products of either.
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
DoosanPortablePower.com

2

1
TABLE OF CONTENTS
Operation & Maintenance Manual
TITLE PAGE
FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Avoid Inhalation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Avoid Ingestion, Skin Contact and Inhalation of Fumes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Radiator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Engine Starting Fluid (Ether). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ISO Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Unit Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Engine (Diesel). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fluid Capacities - U.S. Gallons (litres) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Units Measurements/Weights (feet (meters) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Expendable Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operating Controls and Instruments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Lifting Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Wheel Chock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Before Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Setting up (All Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Compressor Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
For Remote Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Air Hose Restraining Cable Installation:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Setting up Multiple Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Setting up the Plant Air Pressure Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Operation-Loaded. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Operation-Unloaded. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Intellisys Controller Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Auto Start/Stop Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Remote Start Stop and Enuciation Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
INTELLISYS Controller Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Main Menu:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

2
TABLE OF CONTENTS
Operation & Maintenance Manual
TITLE PAGE
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Compressor Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Compressor Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Compressor Oil, Hydraulic Oil and Fuel Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Radiator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Compressor Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Compressor and Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Engine Cooling Fan Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Air Cooling Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Torque Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Compressor & Hydraulic Oil Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Compressor Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
FAULT FINDING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Action Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Think Before Acting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Do the Simplest Things First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Double Check Before Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Find and Correct Basic Cause . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Fault Finding Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Alerts and Shutdowns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Intellisys Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Sensors and Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Digital Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Controller Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Pressure Control Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Electronic Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Aftercooler Fan Control Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Electronic Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

3
TABLE OF CONTENTS
Operation & Maintenance Manual
TITLE PAGE
SYSTEM DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

4

5
Foreword

Operating & Maintenance Manual Foreword
6
1) ECDeclarationofConformity 2)
3) We: 4) RepresentedinECby:
DoosanInternationalUSA,Inc DoosanTradingLimited
1293GlenwayDrive BlockB,SwordsBusinessCampus
Statesville Swords
NorthCarolina28625Ͳ9218 Co.Dublin
USA Ireland
5
)
Herebydeclarethat,underoursoleresponsibilitytheproduct(s)
6)
Machinedescription: PortableCompressors
7)
MachineModel:
10/370,10/455,25/300,25/330,10/425
8)
Commercialname:
10/370,10/455,25/300,25/330,10/425
9)
Sil b
Originaldeclaration
NHP1500,XHP1070WCAT,XHP1170WCAT,HP1300WCU,HP1600WCU,
NHP1500,XHP1070WCAT,XHP1170WCAT,HP1300WCU,HP1600WCU,
Machinemodelsrepresentedinthismanualmay beusedinvariouslocationsworldͲwide.Machinessoldand
shippedintoEuropeanUnionTerritoriesrequirethatthemachinedisplaytheCEMarkandconformtovarious
directives.Insuchcases,thedesignspecificationofthismachinehasbeencertifiedascomplyingwithECdirectives.
AnymodificationtoanypartisabsolutelyprohibitedandwouldresultintheCECertificationandmarkingbeing
renderedinvalid.Adeclarationofthatconformityfollows:
CPN46552201re
9)
Serialnumber:
10) is(are)inconformitywiththerelevantprovisionsofthefollowingECDirective(s)
11)
2006/42/EC TheMachineryDirective
12)
2004/108/EC TheElectromagneticCompatibilityDirective
13)
2000/14/EC TheNoiseEmissionDirective
16)
97/68/EC TheemissionofenginesfornoͲroadmobilemachinery
17)
andtheiramendments
18) ConformitywiththeNoiseEmissionDirective2000/14/EC
Machinemodelsnotedaboveutilizeengineswithpowerratings>350kwandaretherefore
RicLunsford
27)
QualityControlManager
28)
IssuedatStatesville,N.C.
29)
30) Thetechnicaldocumentationforthemachineryisavailablefrom:
CPN46553504RevA
exemptfromNoiseEmissionDirective2000/14/EC.
DoosanInfracorePortablePower,1293GlenwayDrive,Statesville,N.C.28625Ͳ9218USA
Date
Machinemodelsrepresentedinthismanualmay beusedinvariouslocationsworldͲwide.Machinessoldand
shippedintoEuropeanUnionTerritoriesrequirethatthemachinedisplaytheCEMarkandconformtovarious
directives.Insuchcases,thedesignspecificationofthismachinehasbeencertifiedascomplyingwithECdirectives.
AnymodificationtoanypartisabsolutelyprohibitedandwouldresultintheCECertificationandmarkingbeing
renderedinvalid.Adeclarationofthatconformityfollows:
A

Foreword Operating & Maintenance Manual
7
The contents of this manual are considered to be proprietary and confidential to Doosan
Infracore Portable Power (herein referred to as “Portable Power” and should not be
reproduced without the prior written permission of Portable Power.
Nothing contained in this document is intended to extend any promise, warranty or
representation, expressed or implied, regarding Portable Power products described herein.
Any such warranties or other terms and conditions of sale of products shall be in accordance
with the standard terms and conditions of sale for such products, which are available upon
request.
This manual contains instructions and technical data to cover all routine operation and
scheduled maintenance tasks by operation and maintenance staff. Major overhauls are
outside the scope of this manual and should be referred to an authorized Portable Power
Service department.
All components, accessories, pipes and connectors added to the compressed air system
should be:
• of good quality, procured from a reputable manufacturer and, wherever possible, be
of a type approved by Portable Power.
• clearly rated for a pressureat least equal to the machine maximum allowable working
pressure.
• compatible with the compressor lubricant/coolant.
• accompanied with instructions for safe installation, operation and maintenance.
Details of approved equipment are available from the Portable Power Service departments.
The use of repair parts other than those included within the Portable Power approved parts list
may create hazardous conditions over which Portable Power has no control. Therefore,
Portable Power cannot be held responsible for equipment in which non-approved repair parts
are installed.
Portable Power reserves the right to make changes and improvements to products without
notice and without incurring any obligation to make such changes or add such improvements
to products sold previously.
The intended uses of this machine are outlined below and examples of unapproved usage are
also given. However, Portable Power cannot anticipate every application or work situation that
may arise. If in doubt, consult Portable Power supervision.
This machine has been designed and supplied for above ground operation to be used for
compression of normal ambient air containing no additional gases, vapors or particles within
the ambient temperature range specified in the general data section of this manual.
This machine should not be used:
A. For direct or indirect human consumption of the compressed air.
B. Outside the ambient temperature range specified in the general data section of
this manual.
C. When an actual or foreseeable risk of hazardous levels of flammable gases or
vapors exists.

Operating & Maintenance Manual Foreword
8
D. With other than Portable Power approved components.
E. With guards, or controls or switches missing or disabled.
F. For storage or transportation of materials inside or on the enclosure.
This company accepts no responsibility for errors in translation of this manual from the original
English version.
You as the customer are expected to provide certain service and maintenance items. Your
Portable Power dealer will provide all other more detailed service and maintenance items on
a special preventive maintenance schedule for each machine. It is very important that the
minimum service and maintenance requirements explained in this manual be performed at the
required intervals. Exceeding these intervals may reduce the reliability of the machine.
The purpose of this manual is to train the operator with functions, operation, and basic service
and maintenance requirements of the compressor. During the preparation of this manual,
every effort was made to ensure the adequacy and accuracy of the contents.
Your Portable Power dealer will assist with setup and initial startup of the compressor. He will
also provide brief operating and service instructions and will insure that a copy of this manual
is included with the machine. Before starting the compressor, this manual and instructions
should be carefully read to obtain a thorough knowledge of the duties to be performed. Please
take pride in the compressor, keep it clean, and in good mechanical condition.
To enable proper maintenance records, Portable Power provides a Noise Emission Control
Maintenance Log Book (PCD Form 685) with each compressor shippedfrom the factory. This
LogBookcontainsa recommended schedule and spaceso that the serviceman can note what
service and maintenance was done, by whom, where, and when.

9
Safety

Operating & Maintenance Manual Safety
10
DANGER
!
WARNING
!
CAUTION
!
NOTICE
Indicates the presence of a hazard which WILL
cause serious injury, death or property damage, if
ignored.
Indicates the presence of a hazard which CAN
cause serious injury, death or property damage, if
ignored.
Indicates the presence of a hazard which WILL or
can cause injury or property damage, if ignored.
Indicates important set-up, operating or
maintenance information.
(Red Background)
(Orange Background)
(Yellow Background)
(Blue Background)
Safety
General Information
Ensure that the operator reads and understands the decals and consults the manuals before
maintenance or operation.
Ensure that the Operation andMaintenance manual, and the manual holder, are not removed
permanently from the machine.
Ensure that maintenance personnel are adequately trained, competent and have read the
Maintenance manuals.
Make sure that all protective covers are in place and that the canopy/doors are closed during
operation.
The specification of this machine is such that the machine is not suitable for use in flammable
gas risk areas. If such an application is required, then all local regulations, codes of practice
andsiterulesmust be observed. To ensure thatthemachinecanoperateinasafe and reliable
manner, additional equipment such as gas detection, exhaust spark arrestors, and intake
(shut-off) valves may be required, dependent on local regulations or the degree of risk
involved.
A weekly visual check must be made on all fasteners/fixing screws securing mechanical parts.
In particular, safety-related parts such as coupling hitch, drawbar components, road-wheels,
and lifting bail should be checked for total security.
All components which are loose, damaged or unserviceable, must be rectified without delay.

Safety Operating & Maintenance Manual
11
Compressed Air
Compressed air can be dangerous if incorrectly handled. Before doing any work on the unit,
ensure that all pressure is vented from the system and that the machine cannot be started
accidentally.
Ensure that the machine is operating at the rated pressure and that the rated pressure is
known to all relevant personnel.
All air pressure equipment installed in or connected to the machine must have safe working
pressure ratings of at least the machine rated pressure.
If more than one compressor is connected to one common downstream plant, effective check
valves and isolation valves must be fitted and controlled by work procedures, so that one
machine cannot accidentally be pressurised / over pressurised by another.
Compressed air must not be used for adirect feed to any form of breathing apparatus or mask.
If the discharged air is to be ultimately released into a confined space, adequate ventilation
must be provided.
When using compressed air always use appropriate personal protective equipment.
All pressure containing parts, especially flexible hoses and their couplings, must be regularly
inspected, be free from defects and be replaced according to the manual instructions.
Avoid bodily contact with compressed air.
The safety valve located in the discharge piping must be checked periodically for correct
operation.
Materials
The following substances may be produced during the operation of this machine:
• brake lining dust
• engine exhaust fumes

Operating & Maintenance Manual Safety
12
Avoid Inhalation
Ensure that adequate ventilation of the cooling system and exhaust gases is maintained at all
times.
The following substances are used in the manufacture of this machine and may be hazardous
to health if used incorrectly:
•anti-freeze
• compressor lubricant
• engine lubricant
• preservative grease
• rust preventative
• diesel fuel
• battery electrolyte
Avoid Ingestion, Skin Contact and Inhalation of Fumes
Should compressor lubricant come into contact with the eyes, then irrigate with water for at
least 5 minutes.
Should compressor lubricant come into contact with the skin, then wash off immediately.
Consult a physician if large amounts of compressor lubricant are ingested.
Consult a physician if compressor lubricant is inhaled.
Never give fluids or induce vomiting if the patient is unconscious or having convulsions.
Safetydatasheets for compressor and engine lubricantsshouldbeobtainedfromthelubricant
supplier.
Battery
Batteries contain corrosive liquid and produce explosive gas. Do not expose to naked lights.
Always wear personal protective clothing when handling. When starting the machine from a
slave battery ensure that the correct polarity is observed and that connections are secure.
DO NOT ATTEMPT TO SLAVE START A FROZEN BATTERY SINCE THIS MAY CAUSE IT
TO EXPLODE.
Radiator
Hot engine coolant and steam can cause injury. Ensure that the radiator filler cap is removed
with due care and attention.

Safety Operating & Maintenance Manual
13
Engine Starting Fluid (Ether)
Use and recharge system only with suppliers instructions and replacement parts.
Some machines are fitted with an ether cold starting aid.
Do NOT use on engines which are provided with inlet heaters.
AVOID INGESTION, INHALATION, HOT SURFACES AND NAKED LIGHTS
Transport
Whenloadingor transportingmachinesensurethatthe specifiedliftingandtiedownpointsare
used.
When loading or transportingmachines ensure that the towing vehicle, its size, weight, towing
hitch and electrical supply are all suitable to provide safe and stable towing at speeds either,
up to the legal maximum for the country in which it is being towed or, as specified for the
machine model if lower than the legal maximum.
Before towing the machine, ensure that:-
• the tires and towing hitch are in a serviceable condition.
• the canopy is secure.
• all ancillary equipment is stored in a safe and secure manner.
When parking always use the handbrake (if equipped) or, if necessary, suitable wheel chocks.

Operating & Maintenance Manual Safety
14
ISO Symbols
X,XBAR
0° C
GRAPHIC FORM AND MEANING OF ISO SYMBOLS
Prohibition / Mandatory Information / Instructions Warning
WARNING - Maintain correct tyre pressure
(Refer to the GENERAL INFORMATION
section of this manual
WARNING - Hot surface.
WARNING - For operating temperature
below 0° C, consult the operation and
maintenance manual
WARNING - Before connecting the tow bar
or commenting to tow consult the
operation and maintenance manual.
WARNING - Flammable liquid
WARNING - Hot and harmful exhaust gas.
WARNING - Pressurised vessel.
WARNING - Corrosion risk. WARNING - Air/gas flow or Air discharge.
WARNING - Pessure control.
WARNING - Pressurised component
or system
WARNING: Electrical shock risk

Safety Operating & Maintenance Manual
15
WARNING - Do not undertake any
maintenance on this machine until the
electrical supply is disconnected and the air
pressure is totally relieved.
WARNING - Consult the operation
and maintenance manual before
commencin g any maintenance . Do not breathe the compressed air from this
machine.
Do not remove the Operating and
Maintenance manual and manual holder
from this machine. Do not stack. Do not operate the machine without the guard
being fitted.
Do not stand on any service valve or other parts
of the pressure system. Do not operate with the doors or enclosure
open. Do not use fork lift truck from this side.
Do not open the service valve
before the air hose is attached.
Tie down point.Emergency stop.
Do notexceed the trailer speed limit. No nacked lights.
Use fork lift truck from this side only.

Operating & Maintenance Manual Safety
16
Lifting point. On (power). Off (power).
Read the Operation and Maintenance manual
before operation or maintenance of this
machine is undertaken.
When parking use prop stand, handbrake and
wheel chocks. Compressor oil filling
Pro-Tec™
Keep door closed when engine is running.