Doosan P185WDOU-T4F User manual

OPERATION and MAINTENANCE
MANUAL
COMPRESSOR MODEL
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
DoosanPortablePower.com
P/N: 46680186 (10-2015) Rev A
P185WDOU-T4F (F89)
PDF versions of the Parts Manual and the Electronic Service Manual
are available for download at:
http://www.doosanportablepower.com/en/aftermarket/parts/online-parts-manuals
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TABLE OF CONTENTS
Operation & Maintenance Manual
TITLE PAGE
FOREWORD ..........................................................................................................................9
Information ..................................................................................................................................... 10
SAFETY ...............................................................................................................................13
Safety Precautions ......................................................................................................................... 14
Compressed Air.......................................................................................................................... 14
Exhaust System ......................................................................................................................... 15
Materials.................................................................................................................................... 16
Battery....................................................................................................................................... 17
Radiator..................................................................................................................................... 17
Decals ....................................................................................................................................... 19
Decals ................................................................................................................................. 21
NOISE EMISSION................................................................................................................25
Noise Emission............................................................................................................................... 26
Introduction .................................................................................................................................... 26
Maintenance Schedule.................................................................................................................... 27
Noise Emission Warranty ............................................................................................................... 29
Maintenance Log ............................................................................................................................ 30
GENERAL DATA .................................................................................................................33
General Data Information................................................................................................................ 34
OPERATING INSTRUCTIONS ............................................................................................37
Control/Gauge Panel ...................................................................................................................... 38
Auto Power Off ............................................................................................................................... 40
Quick View Screens........................................................................................................................ 41
Fault and Alert ............................................................................................................................... 41
Service Interval Set Up ................................................................................................................... 44
Display Setup ................................................................................................................................. 46

TABLE OF CONTENTS
Operation & Maintenance Manual
TITLE PAGE
Language and Units........................................................................................................................ 47
Compressor ID................................................................................................................................ 48
Utility Package Set-Up (no running gear)........................................................................................ 48
Before Starting ............................................................................................................................... 48
Starting........................................................................................................................................... 50
Shutdown ....................................................................................................................................... 51
Pressure Regulator Adjustment Instructions ................................................................................. 52
ENGINE OPERATION..........................................................................................................53
Engine Operation and Maintenance................................................................................................ 54
SAFETY..................................................................................................................................... 54
Instructions ................................................................................................................................ 55
General Repair........................................................................................................................... 57
Environmental Pollution .............................................................................................................. 58
Engine Management................................................................................................................... 59
Prevention of Pollution................................................................................................................ 60
Start and Shutdown.................................................................................................................... 61
Break-in Period of Engine............................................................................................................ 62
Inspection after Starting the Engine ............................................................................................. 63
Operation in Winter..................................................................................................................... 64
Regular Inspection...................................................................................................................... 65
Checking the Engine Oil........................................................................................................ 66
Replacement of Engine Oil.................................................................................................... 68
Coolant................................................................................................................................ 70
Checking the Coolant...................................................................................................... 71
Replenishment of Coolant............................................................................................... 74
Replacement of Coolant.................................................................................................. 75
Fuel System................................................................................................................... 76
LUBRICATION .....................................................................................................................79
Compressor Oil Chart..................................................................................................................... 80
MAINTENANCE ...................................................................................................................83
General Information........................................................................................................................ 84
Compressor Oil Filters.................................................................................................................... 87
Receiver Separator System ............................................................................................................ 88

TABLE OF CONTENTS
Operation & Maintenance Manual
TITLE PAGE
Scavenge Line ................................................................................................................................ 89
Exterior Finish Care........................................................................................................................ 89
Field Replacement of Exterior Decals............................................................................................. 91
TROUBLESHOOTING .........................................................................................................95
Introduction .................................................................................................................................... 97
Troubleshooting Chart.................................................................................................................... 98
Diagnostic Codes ..........................................................................................................................105

TABLE OF CONTENTS
Operation & Maintenance Manual
TITLE PAGE

FOREWORD
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Operation & Maintenance Manual FOREWORD
Information
The contents of this manual are considered to be proprietary and confidential to Doosan
Infracore Portable Power (herein referred to as “Portable Power”), and should not be
reproduced without the prior written permission of Portable Power.
Nothing contained in this document is intended to extend any promise, warranty or
representation, expressed or implied, regarding the Portable Power products described
herein. Any such warranties or other terms and conditions of sale of products shall be in
accordance with the standard terms and conditions of sale for such products, which are
available upon request.
This manual contains instructions and technical data to cover all routine operation and
scheduled maintenance tasks by operation and maintenance staff. Major overhauls are
outside the scope of this manual and should be referred to an authorized Portable Power
Service department.
All components, accessories, pipes, and connectors added to the compressed air system
should be:
• of good quality, procured from a reputable manufacturer and, wherever possible,
be of a type approved by Portable Power.
• clearly rated for a pressure at least equal to the compressor safety valve setting.
• compatible with the compressor oil.
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panied with instructions for safe installation, operation, and maintenance.
Details of approved equipment are available from the Portable Power Service departments.
The use of repair parts other than those included within the approved parts list may create
hazardous conditions over which Portable Power has no control. Therefore, Portable Power
cannot be held responsible for equipment in which non-approved repair parts are installed.
Portable Power reserves the right to make changes and improvements to products without
notice and without incurring any obligation to make such changes or add such improvements
to products sold previously.
The intended uses of this compressor are outlined below and examples of unapproved
usage are also given. However, Portable Power cannot anticipate every application or work
situation that may arise. If in doubt, consult supervision.
This compressor has been designed and supplied for above ground operation to be used for
compression of normal ambient air containing no additional gases, vapors, or particles within
the ambient temperature range specified in the General Data Section of this manual.
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FOREWORD Operation & Maintenance Manual
This compressor should not be used:
• For direct or indirect human consumption of the compressed air.
• Outside the ambient temperature range specified in the General Data Section of
this manual.
• When an actual or foreseeable risk of hazardous levels of flammable gases or
vapors exists.
• With other than Portable Power approved components.
• With guards, controls, or switches missing or disabled.
• For storage or transportation of materials inside or on the enclosure.
Portable Power accepts no responsibility for errors in translation of this manual from the
original English version.
You, as the customer, are expected to provide certain service and maintenance items. Your
Portable Power dealer will provide all other more detailed service and maintenance items on
a special preventive maintenance schedule for each compressor. It is very important that the
minimum service and maintenance requirements explained in this manual be performed at
the required intervals. Exceeding these intervals may reduce the reliability of the compressor.
The purpose of this manual is to train the operator with functions, operation, and basic
service and maintenance requirements of the compressor. During the preparation of this
manual, every effort was made to ensure the accuracy and adequacy of the contents.
Your Portable Power dealer will assist with setup and initial startup of the compressor and
will also provide brief operating and service instructions. Before starting the compressor,
this manual and instructions should be carefully read to obtain a thorough knowledge of the
duties to be performed. Please take pride in the compressor, keep it clean and in good
mechanical condition.
To enable proper maintenance records, Portable Power provides a Noise Emission Control
Maintenance Log in the Noise Emission Section of this manual. The Noise Emission Section
contains a recommended Maintenance schedule and provides space in the log for the
technician to note what service and maintenance was done, by whom, where, and when.
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