Doosan P250/HP210WKUB-EX-T2 User manual

OPERATIONandMAINTENANCE
MANUAL
COMPRESSORSMODEL:
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
DoosanPortablePower.com
P/N: 46734785 (2018) Rev B
P250/HP210WKUB-EX-T2(G92)

TABLEOFCONTENTS
Operation&MaintenanceManual
TITLEPAGE
FOREWORD........................................................................................................................5
Information.....................................................................................................................................6
DRAWBARINFORMATION.................................................................................................9
InstructionKitForDrawbar............................................................................................................10
SAFETY...............................................................................................................................13
SafetyPrecautions.........................................................................................................................14
CompressedAir..........................................................................................................................15
ExhaustSystem.........................................................................................................................16
Materials....................................................................................................................................16
Battery.......................................................................................................................................17
Radiator.....................................................................................................................................18
Transport...................................................................................................................................18
Decals.............................................................................................................................................20
DecalSymbols................................................................................................................................25
GENERALDATA.................................................................................................................29
GeneralDataInformation................................................................................................................30
ExpendableServiceParts...........................................................................................................30
OPERATINGINSTRUCTIONS............................................................................................33
BeforeTowing.................................................................................................................................34
SettingUp(AllUnits)...................................................................................................................34
Towing.......................................................................................................................................35
P250/HP210ControlPanel.........................................................................................................36
BeforeStarting...........................................................................................................................37
Starting......................................................................................................................................38
ColdWeatherStarting.................................................................................................................38
Stopping....................................................................................................................................38
SpeedandPressureRegulatorAdjustmentInstructions................................................................40
EngineSpeedControl.................................................................................................................41
MAINTENANCE...................................................................................................................43
MaintenanceInformation................................................................................................................44
3

TABLEOFCONTENTS
Operation&MaintenanceManual
TITLEPAGE
CompressorOilFilters................................................................................................................48
ReceiverSeparatorSystem...................................................................................................49
ScavengeLine...........................................................................................................................50
ExteriorFinishCare..............................................................................................................50
FieldReplacementofExteriorDecals....................................................................................51
MaintenanceSchedule....................................................................................................................52
LUBRICATION.....................................................................................................................53
Lubrication.....................................................................................................................................54
CompressorOilChart.................................................................................................................55
EngineOilStandards..................................................................................................................56
TROUBLESHOOTING.........................................................................................................57
TroubleshootingIntroduction.........................................................................................................58
ActionPlan.................................................................................................................................58
TroubleshootingChart.................................................................................................................60
WARRANTY.........................................................................................................................63
.......................................................................................................................................................64
.......................................................................................................................................................65
.......................................................................................................................................................66
RevisionHistory.............................................................................................................................67
4

Foreword
5

Operation&MaintenanceManualForeword
Information
TheContentsOfThisManualAreConsideredT oBeProprietaryAndCondentialT oDoosan
InfracorePortablePower(HereinReferredT oAs“PortablePower”),AndShouldNotBe
ReproducedWithoutThePriorWrittenPermissionOfPortablePower.
NothingContainedInThisDocumentIsIntendedT oExtendAnyPromise,WarrantyOr
Representation,ExpressedOrImplied,RegardingThePortablePowerProductsDescribed
Herein.AnySuchWarrantiesOrOtherTermsAndConditionsOfSaleOfProductsShall
BeInAccordanceWithTheStandardTermsAndConditionsOfSaleForSuchProducts,
WhichAreAvailableUponRequest.
ThisManualContainsInstructionsAndTechnicalDataT oCoverAllRoutineOperationAnd
ScheduledMaintenanceT asksByOperationAndMaintenanceStaff.MajorOverhaulsAre
OutsideTheScopeOfThisManualAndShouldBeReferredT oAnAuthorizedPortable
PowerServiceDepartment.
AllComponents,Accessories,Pipes,AndConnectorsAddedT oTheCompressedAir
SystemShouldBe:
•OfGoodQuality,ProcuredFromAReputableManufacturerAnd,Wherever
Possible,BeOfATypeApprovedByPortablePower.
•ClearlyRatedForAPressureAtLeastEqualToTheCompressorSafetyValve
Setting.
•CompatibleWithTheCompressorOil.
•AccompaniedWithInstructionsForSafeInstallation,Operation,AndMaintenance.
DetailsOfApprovedEquipmentAreAvailableFromThePortablePowerService
Departments.TheUseOfRepairPartsOtherThanThoseIncludedWithinTheApproved
PartsListMayCreateHazardousConditionsOverWhichPortablePowerHasNo
Control.Therefore,PortablePowerCannotBeHeldResponsibleForEquipmentInWhich
Non-ApprovedRepairPartsAreInstalled.
PortablePowerReservesTheRightToMakeChangesAndImprovementsT oProducts
WithoutNoticeAndWithoutIncurringAnyObligationToMakeSuchChangesOrAddSuch
ImprovementsT oProductsSoldPreviously.
TheIntendedUsesOfThisCompressorAreOutlinedBelowAndExamplesOfUnapproved
UsageAreAlsoGiven.However,PortablePowerCannotAnticipateEveryApplicationOr
WorkSituationThatMayArise.IfInDoubt,ConsultSupervision.
ThisCompressorHasBeenDesignedAndSuppliedForAboveGroundOperationToBe
UsedForCompressionOfNormalAmbientAirContainingNoAdditionalGases,Vapors,Or
ParticlesWithinTheAmbientT emperatureRangeSpeciedInTheGeneralDataSection
OfThisManual.
6

ForewordOperation&MaintenanceManual
ThisCompressorShouldNotBeUsed:
•ForDirectOrIndirectHumanConsumptionOfTheCompressedAir.
•OutsideTheAmbientT emperatureRangeSpeciedInTheGeneralDataSection
OfThisManual.
•WhenAnActualOrForeseeableRiskOfHazardousLevelsOfFlammableGases
OrVaporsExists.
•WithOtherThanPortablePowerApprovedComponents.
•WithGuards,Controls,OrSwitchesMissingOrDisabled.
•ForStorageOrTransportationOfMaterialsInsideOrOnTheEnclosure.
PortablePowerAcceptsNoResponsibilityForErrorsInTranslationOfThisManualFrom
TheOriginalEnglishVersion.
You,AsTheCustomer,AreExpectedToProvideCertainServiceAndMaintenanceItems.
YourPortablePowerDealerWillProvideAllOtherMoreDetailedServiceAndMaintenance
ItemsOnASpecialPreventiveMaintenanceScheduleForEachCompressor.ItIsVery
ImportantThatTheMinimumServiceAndMaintenanceRequirementsExplainedInThis
ManualBePerformedAtTheRequiredIntervals.ExceedingTheseIntervalsMayReduce
TheReliabilityOfTheCompressor.
ThePurposeOfThisManualIsToTrainTheOperatorWithFunctions,Operation,AndBasic
ServiceAndMaintenanceRequirementsOfTheCompressor.DuringThePreparationOfThis
Manual,EveryEffortWasMadeToEnsureTheAccuracyAndAdequacyOfTheContents.
YourPortablePowerDealerWillAssistWithSetupAndInitialStartupOfTheCompressor
AndWillAlsoProvideBriefOperatingAndServiceInstructions.BeforeStartingThe
Compressor,ThisManualAndInstructionsShouldBeCarefullyReadT oObtainAThorough
KnowledgeOfTheDutiesToBePerformed.PleaseT akePrideInTheCompressor,KeepIt
CleanAndInGoodMechanicalCondition.
ToEnableProperMaintenanceRecords,PortablePowerProvidesANoiseEmissionControl
MaintenanceLogInTheNoiseEmissionSectionOfThisManual.TheNoiseEmission
SectionContainsARecommendedMaintenanceScheduleAndProvidesSpaceInThe
LogForTheT echnicianT oNoteWhatServiceAndMaintenanceWasDone,ByWhom,
Where,AndWhen.
7

8

DrawbarInformation
9