Doosan F30i Series User manual

Machine Tools
HMC Maintenance Manual
(Alarm)
(HM 1000/
F30i Series
)

1
HM 1000(F30i Series) HM1000ALE2A
Table of Contents
1. Emergency Alarm................................................................................................................5
1.1 2001 Emg. Button or Axes Emergency ................................................................ 5
1.3 2003 Circuit Protect Trip .................................................................................15
1.4 2004 Hyd. Pump Motor Overload ......................................................................17
1.5 2005 Hyd. Pressure Down Alarm ........................................................................19
1.6 2006 Spindle Gear Shift Check Switch Alarm .......................................................22
1.7 2007 Main Power Phase & ATC SW Error ...........................................................28
1.8 2008 PSM Power Run Alarm ...........................................................................30
1.9 2011 Hyd. Pump Motor Not Run .......................................................................33
1.10 2013 Spindle Stop Signal Alarm ......................................................................34
1.11 2014 Invert Fault Alarm ................................................................................35
1.12 2015 Spindle Tool Unclamp Alarm ...................................................................36
1.13 2017 Spindle Head Oil Overflow .....................................................................39
1.14 2019 Machine Model Select Keep Relay Not Set .................................................41
2. Cycle Alarm........................................................................................................................42
2.1 2031 Must Be Returned To Ref. Point ................................................................42
2.4 2034 Coolant & Lub. Pump Overload .................................................................46
2.5 2035 External Coolant Unit Alarm .....................................................................49
2.7 2037 Power Back Up Module Error .................................................................53
2.8 2040 Operator’s Door Open Alarm ....................................................................55
2.9 2049 Spindle Speed Arrival Alarm .....................................................................57
2.10 2050 Spindle Rotation Malfunction ..................................................................64
2.11 2051 Spindle Orientation Overtime ..................................................................67
2.12 2055 Spindle Tool CL/UNCL Overtime Alarm ......................................................70
2.13 2056 Gear Shifting Overtime ..........................................................................72
2.14 2058 Tool No. Select Keep Relay Not Set ..........................................................76
2.15 2059 T-Code Command Illegal Position ............................................................80
2.16 2060 M06 Command Illegal Position ................................................................89
2.17 2061 T-Code Command Over Alarm .............................................................. 100

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HM 1000(F30i Series) HM1000ALE2A
2.18 2062 M06 Command Overtime Alarm ............................................................. 101
2.19 2063 ATC Servo Unit Alarm ......................................................................... 117
2.20 2064 ATC Door Open ................................................................................ 129
2.21 2066 Splash Guard (APC) Door Open ............................................................ 131
2.22 2067 APC Overtime Alarm .......................................................................... 134
2.23 2068 Pallet Change Illegal Position ............................................................... 141
2.24 2071 HM10 Z-Axis Interlock Alarm ................................................................ 148
2.25 2082 APC Pallet Stay On Check Alarm ........................................................... 149
2.26 2091 B-Axis Command Error(Inc. Dec. Point) ................................................... 153
2.27 2139 TSC W/Tank Motor Overload ................................................................ 155
2.28 2142 Please Turn Off And On NC Power ......................................................... 156
3. Single Block Alarm......................................................................................................... 157
3.1 2160 Lub. Level Low ................................................................................... 157
3.2 2161 Lub. Pressure Alarm ............................................................................ 159
3.3 2162 Parts Count End Alarm ......................................................................... 161
3.4 2164 Oil Cooling Unit Alarm .......................................................................... 162
3.5 2166 Filter Changer of TSC. Alarm .................................................................. 173
3.6 2167 High TSC Flow Down Alarm ................................................................... 175
3.7 2168 Coolant Pressure Down Alarm ................................................................ 177
3.8 2170 Tool Life Count End Alarm ..................................................................... 178
3.9 2171 RST Command Alarm On STL ................................................................ 180
3.10 2172 Tool Length Sensor Up Status ............................................................... 181
3.11 2173 Wait. & Mag. Pot Tool Detect ................................................................ 183
3.12 2175 Hyd. Unit Oil Temperature Alarm ............................................................ 186
4. Massage Alarm 1 (General)............................................................................................ 188
4.1 2191 Coolant Chiller Unit Alarm ..................................................................... 188
4.2 2193 Safety Switch Locking Alarm .................................................................. 189
4.3 2194 Man Axis Moving Interlock ..................................................................... 191
4.4 2195 OP- Door Close, Must Be Door Open ....................................................... 199
4.5 2196 Screw Conveyor Overload ..................................................................... 202
4.6 2197 Chip Conveyor Alarm or Off Mode Alarm ................................................... 204
4.7 2198 Auto Power Off Ready .......................................................................... 205

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HM 1000(F30i Series) HM1000ALE2A
4.8 2202 Machine Lock .................................................................................... 206
4.9 2203 Screw Conveyor CCW Manual Mode ........................................................ 208
4.10 2204 Feedrate Override 0% ......................................................................... 210
4.11 2205 Measurement Device Low Battery .......................................................... 212
4.12 2206 Measurement Device Alarm .................................................................. 213
4.13 2207 Machine Interference Zone Error ............................................................ 214
4.14 2208 Machine In Service Mode .................................................................... 219
4.15 2215 Tool Length Sensor Up/Down Alarm ........................................................ 220
4.16 2218 First, There Must Be Z-Ref. Return ......................................................... 222
4.17 2221 5-Th Clamp/Unclamp Alarm .................................................................. 223
4.18 2222 Program Start Check Alarm .................................................................. 225
4.19 2223 B-Axis Moving Interlock Alarm ............................................................... 227
4.20 2234 Gear Shift Lost ................................................................................. 228
5. Massage Alarm 2 (ATC Alarm).......................................................................................233
5.1 2240 ATC Not Use (K7.6 Set) ........................................................................ 233
5.2 2241 Wait. Pot or Spindle Tool data Zero .......................................................... 234
5.3 2245 ATC Door Open Close Alarm .................................................................. 236
5.4 2247 T-Code or M06 Commanded States ......................................................... 239
5.5 2250 ATC OP Manual Mode .......................................................................... 240
5.6 2251 ATC Overtime Alarm ............................................................................ 241
5.7 2252 ATC Initial Position Alarm ...................................................................... 246
5.8 2254 ATC Changer Left/Right Alarm ................................................................ 252
5.9 2255 ATC Arm 180CW/180CCW Alarm ............................................................ 254
5.10 2256 ATC Waiting Pot Back/Forward Alarm ...................................................... 256
5.11 2257 Waiting Pot Tool Detect Check Alarm ....................................................... 257
5.12 2258 Pin Locking/Unlocking Alarm ................................................................. 261
5.13 2259 Wait Pot No. = Spindle Pot No. .............................................................. 263
5.14 2260 Tool Mag. Rotation Over Time ............................................................... 265
5.15 2262 ATC Magazine Guard Door Open ........................................................... 267
5.16 2264 Tool Magazine Servo Battery Alarm ........................................................ 271
5.17 2265 VPF Off of Tool Magazine Alarm ............................................................ 282
5.18 2266 Servo Mag. Tool Number Error .............................................................. 284

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HM 1000(F30i Series) HM1000ALE2A
5.19 2270 ATC Mag. Pot Tool Out SW. Alarm ......................................................... 285
5.20 2272 ATC Sub Changer Position Check Alarm .................................................. 287
5.21 2273 ATC Sub Tool Arm In/Out Alarm ............................................................. 290
5.22 2274 Tool Changer Spindle/Magazine Side Alarm .............................................. 293
6. Massage Alarm 3 (APC Alarm)...................................................................................... 295
6.1 2321 APC Initial Position Alarm ...................................................................... 295
6.2 2322 APC Set-Up Station Door Open .............................................................. 300
6.3 2323 4-Th Clamp/Unclamp Alarm ................................................................... 302
6.4 2324 Table or Pallet Clamp Alarm ................................................................... 307
6.5 2325 APC Set-Up Switch Unpush ................................................................... 312
6.6 2326 APC OP Manual Mode ......................................................................... 315
6.7 2329 APC Arm Adv./Ret. Alarm ...................................................................... 316
6.8 2331 Splash Guard Door Open/Close Alarm ...................................................... 320
6.9 2333 APC Not Use (K7.7 Set) ....................................................................... 324
6.10 2351 Fixture Clamp/Unclamp Alarm ............................................................... 325

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HM 1000(F30i Series) HM1000ALE2A
1. Emergency Alarm
1.1 2001 Emg. Button or Axes Emergency
1) Description
The Emergency Stop push-button switch on the operation panel is pressed down, or at least
one Emergency Stop limit switch for the axes is tripped.
2) Cause of problem
① The Emergency Stop push-button switch on the operation panel, ATC manual OP, APC
manual OP or the chip conveyor is pressed down.
② The Emergency Stop limit switch for each axis (X, Y or Z) is pressed down.
③ An error in the Emergency Stop switch on the OP, or the Emergency Stop limit switch for
each axis, or other related parts
④ Disconnection of the wiring
3) Action
① Check if the red mushroom push-button switch on the OP (Main OP, ATC OP, Chip
Conveyor OP) is pressed down, and if so, turn the switch counter clockwise to release it.
② If the Limit switch for any axis (X, Y, or Z) is tripped, press both the Machine Ready switch
and the Emergency Release switch simultaneously to enter the Machine Ready state. (If
you want to return to the emergency stop state, simply release the switch.) Then, move
the problem-making axis in jog or handle mode so as to remove it from the emergency
stop limit switch.
③ Check the Emergency Stop push-button switch on the main OP, the Emergency Stop limit
switch on the axis, and other related parts for any problem. Repair or replace the defective
part if necessary.
④ Disconnection of the wiring
Refer to the circuit diagram and use the electric tester to check each terminal block. If you
find an error, repair or replace the defective part.
Part Name Part No. Symbol Spec. Maker
Switch, Emergency P/B ESWPB0439 SB1,5,7,8,61 KH-3046ER-RED KACON
Switch, Limit ESWLM0111 SL1.1,2.1,3.1,5.1 D4C-4332 OMRON
Signal Address Device
Symbol
I/O Connector
(Pin)
Numbering
Emergency Stop
X8.4
(ESP.M) -SB1,5,7,8,61 I/O Module Slot 8 XJ412 (23) ESP

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HM 1000(F30i Series) HM1000ALE2A
Address Symbol Coil Comment
X8.4
ESP.M
Emergency Stop
A0.0 2001 OP Emergency PB or LS Off
X33.6
MRD.M
Machine Ready
R650.2 APONI Auto Power On Initial Flag
R652.7 ARST Alarm Reset
Emergency Button or
Axes Emergency

7
HM 1000(F30i Series) HM1000ALE2A
1.2 2002 Main Spindle Servo Alarm
1) Description
There occurred an alarm from the main spindle drive unit.
2) Cause of problem
① An error found in the main spindle drive unit
② An error found in the spindle motor, power cable or signal cables
3) Action
① Check the alarm number that is displayed on the main spindle drive unit of the electric
cabinet. Take a necessary measure according to the alarm number.
☞ Refer to "Troubleshooting by the spindle amplifier alarm" in the appendix.
② Check the spindle motor for the 3-
phase power source and the feedback cable if there is a
problem.
Address Symbol Coil Comment
F45.0 ALMA Spindle Alarm
Y9.2 MRY.R Machine Ready
A0.1 2002 Main Spindle Servo Alarm
R652.7 ARST Alarm Reset
Main Spindle Servo
Alarm
Alarm Display

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HM 1000(F30i Series) HM1000ALE2A
◈ Reference) Troubleshooting for each of the spindle amplifier alarms
Alarm No. Description Remedy
01
Motor overheated
Check the ambient temperature and the load conditions.
If the
cooling fan stops operating, replace it with a new
one.
02
Excessive speed deviations
Check the load conditions and correct them if excessive.
Check and correct parameter No.4082 (correction of the
acceleration /deceleration of the spindle motor)
03
Fuse blown in the DC link
Replace the spindle amplifier (SPM).