Dor-O-Matic 1990 Series User manual

Installation Instructions
Series 1990
Index
• Before Installation .......................................... 2
• Installation ....................................................... 2
• Series 1990 Parts List .................................... 5
• Head Jamb and Threshold Preparation ..... 6
• Aluminum Door Preparation ...................... 7
• Hollow Metal Door Preparation ................ 8
Concealed Vertical Rod Panic Device
4270101871 (Revision 2)
1990 1991 1992 1993
with pull with cylinder with pull
and cylinder
© 2006 Ingersoll-Rand Company Limited

4270101871 Revision 2 Page 2 of 8
1. Handing of device can be changed.
2. Latch mounting center lines need not be the same as the housing center lines. The
operating rod can work at an angle to permit mounting of latches so they will clear
projections inside the door.
3. Crossbar length equals the distance between the housing vertical centerlines minus 1-3/4”.
NOTES
!
1. Check “Series 1990 Parts List” (see page 5).
2. Prepare door, threshold, and head jamb: aluminum door page 7; hollow metal door page 8;
threshold and head jamb page 6.
Install rod assemblies.
1
1.1. For hollow metal door, attach latch brackets to sides of top and bottom latches with
#10-32 x 1/4” UFPH machine screws (Figure 1-1).
1.2. Slide top rod assembly into door. Hollow metal door: Secure each latch bracket to door with
two #10-32 x 3/8” FPH machine screws. Aluminum door: Secure top latch to door with two
#10-32 x 1/4” UFPH machine screws through face of door into front mounting holes on latch.
1.3. Install bottom rod assembly into door. If using rod latch (RL) bottom rod assembly: For hollow
metal door, secure each latch bracket to door with two #10-32 x 3/8” FPH machine screws;
for aluminum door, secure top latch to door with two #10-32 x 1/4” UFPH machine screws
through face of door into front mounting holes on latch.
1.4. For hex bottom rod, install hex rod guide in door with #10-24 x 3/8” UFPHTC screws (Figure 1-2).
1.5. Install rod bearing bushing over end of each rod and secure with retaining ring (Figure 1-3).
BEFORE INSTALLATION
INSTALLATION
Rod
bearing
bushing
Top rod
assembly
Bottom
rod
assembly
Retaining
ring
123
Figure 1-3Figure 1-1
Groove
Figure 1-2
Hex rod guide

4270101871 Revision 2 Page 3 of 8
Install cylinder.
2
Install cylinder. If required, cut cylinder
tailpiece as shown. Heads of cylinder
mounting bolts must be flush with door surface.
3.1. With cylinder locked and key removed, install cylinder bushing and pinion cam (Figure 3-1).
3.2. Install traveler over rod ends (Figure 3-2).
Install pinion cam and traveler.
3
3/64”
15/64” dia. drill
5/16” dia. c’sink
3/16” from end of cylinder
tailpiece to surface of door
Tailpiece
1.6. Check latch operation and rod length adjustment:
1.6.1. Place traveler over rod ends.
1.6.2. Slide traveler up. Top latch should release and hold rods in up position, and bottom
latch should be completely retracted (flush with bottom edge of door).
1.6.3. Move top latch back to locked position. Rods should drop down, locking top latch
and extending bottom latch approximately 1/2”.
1.6.4. If necessary, adjust rod lengths for correct operation. Remove traveler after adjustment.
Install rod assemblies (continued).
1
Figure 3-2
Traveler
Pinion
cam Apply a light coating of
Duralub or equivalent
lubricant to prolong
pinion cam life.
NOTE
!
Figure 3-1
Cylinder
bushing
Position flat spots on
pinion cam as shown

4270101871 Revision 2 Page 4 of 8
Install retractor.
4
Figure 4-1
Install retractor with teeth to
right as shown for both RHR and
LHR doors; this makes all keys
function in the same direction
Night latch (NL)Hold-back (HB)
Install retractor over pinion cam (Figure 4-1). Position retractor as shown in Figure 4-2 for hold-
back (HB) or night latch (NL) function.
Figure 4-2
Install top strike.
5
Install top strike with four #8-32 x 1/4” flat head Phillips
undercut screws. The top strike is fabricated off center to
permit pin adjustment by rotating the strike 90O. Use
strike shims (supplied with strike) as needed to adjust the
projection of the strike pin.
Install housing mounting studs, housings, and crossbar.
6
6.1. Install four housing mounting studs (Figure 6-1).
6.2. Install lock stile housing over mounting studs and secure with set screws (Figure 6-2). Test operation.
6.3. Install crossbar and hinge stile housing (Figure 6-3). Secure housing with set screws. Secure
crossbar with two 1/4-20 x 1” Taptite screws.
Hold-back (HB): Turning key one
complete rotation retracts latch bolt. If
key is removed in this position, latch
bolt stays retracted. Returning key to
original position before removing allows
latch bolt to extend.
Night latch (NL): Turning key as far as it
will go retracts latch bolt. Key must be
returned to original position to be
removed, leaving the door locked.
Strike
Shim
Figure 6-1 Figure 6-2 Figure 6-3
Studs
Studs

4270101871 Revision 2 Page 5 of 8
Item Qty. Description
1 2 Housing
2 1 Lever arm, LH
3 1 Lever arm, RH
4 1 Crossbar
5 4 Housing mounting stud
6 6 1/4-20 x 3/8” hex socket head set screw
7 1 1/8” Allen wrench
8 2 Axle pin
9 4 Retaining ring
10 4 Axle bushing
11 4 Tension spring
12 4 Spring retainer
13 2 7/16-14 x 3/4” hex socket head dogging screw
14 1 Dogging key
15 2 Spring pin
16 2 1/4-20 x 1” Taptite
23
26 27
24
29 28
32
Hex
Bottom
Rod
Assembly
Top Rod
Assembly
LHR shown
22
31
22
17
18
10
6
5
5
12
15
16
13
11
9
8
1
1
2
3
4
30
25
20 21
7
RL
Bottom
Rod
Assembly 17
19
1918
Item Qty. Description
17 4 Latch bracket (hollow metal doors only)
18 8 #10-32 x 1/4” UFPHMS
19 8 #10-32 x 3/8” FPHMS
20 1 PB48 strike
21 3 PB48 strike shim
22 4 #8-32 x 1/2” UFPHTC
23 4 #10-32 x 1/4” UFPHMS
24 1 Hex rod guide
25 2 #10-24 x 3/8” UFPHTC
26 2 Rod bearing bushing
27 4 Retaining ring
28 1 Pinion cam
29 1 Cylinder bushing
30 1 Rim cylinder (optional; sold separately)
31 1 Traveler
32 1 Retractor
614
SERIES 1990 PARTS LIST

4270101871 Revision 2 Page 6 of 8
TOP ROD
ASSEMBLY
SU latch
4270101806
Jam nut 3/8”-24
NUT.101 (Pkg of 10)
Top rod:
•Bent rod 35.125” long (7’ door)
4270100017
(can be shortened by 5”)
•Bent rod 47.125” long (8’ door)
4270100018
(can be shortened by 13”)
Optional ES (electric strike)
top latch (not shown)
4270100346
ROD LATCH (RL) BOTTOM
ROD ASSEMBLY
Bottom rod:
Bent rod 35.125” long
4270100017
(can be shortened by 5”)
RL bottom latch
4270100521
11/32”
21/32”
11/16”
11/16”
#29 (0.136”) dia. drill
#8-32 tap, 4 places
C top latch
L
Bottom plan view of head jamb
(looking up)
Stop
Upper Strike
Head Jamb Preparation
Top plan view of threshold
1-1/4”
Stop
“E”
11/16”
1/8” R
7/16”
7/8”
C
bottom
latch
L
Cut strike
opening for
bottom latch
thru threshold
Pullman Latch
Threshold Preparation
Rod Latch (RL) or Hex Bolt
Threshold Preparation
Top plan view of threshold
C
bottom
latch
L
Stop
“E”
29/32”
3/4” dia.; cut
strike opening
for bottom latch
thru threshold
HEAD JAMB AND THRESHOLD PREPARATION
PARTS LIST (CONTINUED)
Jam nut 3/8”-24
NUT.101 (Pkg of 10)
HEX BOTTOM
ROD ASSEMBLY
Hex bolt
4270101830
Optional PL (pullman)
bottom latch (not shown)
4270101482
Bottom rod:
Bent rod 37.812” long
4270101825
(can be shortened by 6”)
Jam nut 3/8”-24
NUT.101 (Pkg of 10)

4270101871 Revision 2 Page 7 of 8
ALUMINUM DOOR PREPARATION
D: Dimension from door stop face to
housing C is 3/4” minimum for
medium and wide stiles.
E and F: Dimension from door stop face
to top or bottom latch C can be the
same as “D” or can vary to suit door
conditions.
NOTES
!
L
L
Hex Bottom Bolt
Door Preparation
3/4”
3/8”
9/16”
#9 (0.196” dia.) thru
inside face, c’sink 82O
to 25/64” dia., 2 places
C
L
1-1/4”
7/8”
1-3/8”
1-3/8”
7/16”
1/8”
1-1/2”
7/16”
1/4”
3” 3-13/16”
6-1/4”
1/2”
41-5/16”
to
bottom
of door
ESee note
1-3/8”
7/8”
F
See
note
1/4” R
#9 (0.196” dia.)
thru inside face
c’sink 82Oto
25/64” dia., 4 places
D
See note
E
Face of
door stop
Face of
door stop
Bottom of door
9/16”
dia.
ream
Cutout on inside face only
#9 (0.196” dia.)
thru inside face
1/4-20 tap, 2 places
Hinge Stile Lock Stile
1-1/2”
Face of
door stop 1-3/16” dia. thru
outside face for
rim cylinder
15/64” dia. c’sink
with 5/16” dia.
tool, 2 places
C device
L
Surface Mounting
#9 (0.196” dia.)
thru inside face
1/4-20 tap, 2 places
Thru Bolting
1/4” dia. thru inside
face, 13/32” dia. thru
outside face, 2 places
C
device
L
Pullman (PL) and Rod Latch (RL)
Door Preparation

4270101871 Revision 2 Page 8 of 8
D: Dimension from door stop face to
housing C is 3/4” minimum for
medium and wide stiles.
E and F: Dimension from door stop face
to top or bottom latch C can be the
same as “D” or can vary to suit door
conditions.
NOTES
!
L
L
7/8”
7/8”
3/4”
1/2”
5/8”
5/8”
#10-32
thru
4 places
Top view of door
(bottom view of door is typical)
Reinforcement in head jamb for top
strike is 3/16” minimum. Reinforcement
in stile for panic device is 1/8” minimum.
NOTE
!
HOLLOW METAL DOOR PREPARATION
Top and Bottom
Latch Bracket
Door Preparation
1-1/4”
7/8”
7/16”
1/8”
1-1/2”
7/16”
1/4”
3” 3-13/16”
6-1/4”
1/2”
41-5/16”
to
bottom
of door
ESee note
F
See note
1/4” R
D
See note
E
Face of
door stop
Face of door stop
Bottom of door
9/16”
dia.
ream
Cutout on inside face only
#9 (0.196” dia.)
thru inside face
1/4-20 tap, 2 places
Hinge Stile Lock Stile
1-1/2”
Face of
door stop 1-3/16” dia. thru
outside face for
rim cylinder
15/64” dia. c’sink
with 5/16” dia.
tool, 2 places
C device
L
Surface Mounting
#9 (0.196” dia.)
thru inside face
1/4-20 tap, 2 places
Thru Bolting
1/4” dia. thru inside
face, 13/32” dia. thru
outside face, 2 places
C
device
L
1/4”
3/16”
1/4”
3/16”
Reinforcing for
device to be
supplied by door
manufacturer as
shown