Dorel Asia DA7519E User manual

TWIN BUNK BED Model No.: DA7519E ESPRESSO
DA7519W WHITE
0-65857-17346-8 ESPRESSO
0-65857-17347-5 WHITE
Lot number:
(TAKEN FROM CARTON)
_______ / _______ / _______
THIS INSTRUCTION BOOKLET
CONTAINS IMPORTANT SAFETY
Date of purchase:
INFORMATION. PLEASE READ AND
KEEP FOR FUTURE REFERENCE.
NOTE:
DOREL ASIA
UPC CODE:
DO NOT RETURN PRODUCT TO THE STORE.
If a part is missing or damaged, contact our customer service
department. We will replace the part FREE of charge.
Tel #: [phone]
E-Mail: [email protected]
Fax #: [phone]
NEED HELP!
CALL US FOR ASSISTANCE
1-800-295-1980
DO NOT RETURN PRODUCT TO STORE
E-MAIL:[e-mail]

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PROHIBIT MORE THAN ONE PERSON ON UPPER BUNK.
KEEP THESE INSTRUCTIONS FOR FUTURE USE.
THE MATTRESS PLATFORM IS DESIGNED TO SUPPORT A MATTRESS WITHOUT THE NEED FOR A
POSTURE BOARD OR BOX SPRING.
USE ONLY COIL SPRING MATTRESSES ON BOTH THE UPPER AND LOWER BUNKS. FAILURE TO DO
SO CAN RESULT IN INJURY.
DO NOT ALLOW HORSEPLAY ON OR UNDER THE BED AND PROHIBIT JUMPING ON THE BED.
ALWAYS USE THE RECOMMENDED SIZE MATTRESS OR MATTRESS SUPPORT, OR BOTH, TO HELP
PREVENT THE LIKELIHOOD OF ENTRAPMENT OR FALLS.
USE ONLY MATTRESSES WHICH ARE 74"-75" LONG AND 37 1/2" - 38 1/2" WIDE ON UPPER AND ON
LOWER BUNKS. ENSURE THICKNESS OF MATTRESS DOES NOT EXCEED 6". SURFACE OF
MATTRESS MUST BE AT LEAST 5" (127MM) BELOW THE UPPER EDGE OF GUARDRAILS.
DO NOT ALLOW CHILDREN UNDER 6 YEARS OF AGE TO USE THE UPPER BUNK.
ALWAYS USE THE LADDER FOR ENTERING AND LEAVING THE UPPER BUNK.
DO NOT USE SUBSTITUTE PARTS. CONTACT CUSTOMER SERVICE FOR REPLACEMENT PARTS.
USE OF A NIGHT LIGHT MAY PROVIDE ADDED SAFETY PRECAUTION FOR A CHILD USING THE
UPPER BUNK.
E-MAIL: [email protected]
WARNING
STRANGULATION HAZARD - NEVER ATTACH OR HANG ITEMS TO ANY PART OF THE BUNK BED
THAT ARE NOT DESIGNED FOR USE WITH THE BED; FOR EXAMPLE, BUT NOT LIMITED TO HOOKS,
BELTS AND JUMP ROPES.
FOLLOW THE INFORMATION ON THE WARNINGS APPEARING ON THE UPPER BUNK END
STRUCTURE AND ON THE CARTON. DO NOT REMOVE WARNING LABEL FROM BED.
THE USE OF WATER OR SLEEP FLOTATION MATTRESSES IS PROHIBITED.
ALWAYS USE GUARDRAILS ON BOTH LONG SIDES OF THE UPPER BUNK. IF THE BUNK BED WILL
BE PLACED NEXT TO THE WALL, THE GUARDRAIL THAT RUNS THE FULL LENGTH OF THE BED
SHOULD BE PLACED AGAINST THE WALL TO PREVENT ENTRAPMENT BETWEEN THE BED AND
WALL (APPLICABLE FOR BUNK BEDS WITH FULL LENGTH GUARDRAILS ON ONE SIDE).
PERIODICALLY CHECK AND ENSURE THAT THE GUARDRAIL, LADDER AND OTHER COMPONENTS
ARE IN THEIR PROPER POSITION, FREE FROM DAMAGE, AND THAT ALL CONNECTORS ARE TIGHT.
Montreal, Quebec
Canada, H1G 3L1
CUSTOMER SERVICE
If you are missing parts or have any questions about this product, contact our customer service representative
first!
CALL 1-800-295-1980
You can also order parts by writing to the address listed below. Please include the product model number, color
and a detailed description of the part.
Customer Service Department No. 413
12345 Albert-Hudon Boulevard, Suite 100

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Check bolts/screws periodically and tighten them if necessary.
WARNING: Should this product become
damaged, and/or components are broken or
missing, DO NOT USE.
BED IS DESIGNED FOR CHILDREN RANGING FROM 6 YEARS OF AGE TO YOUNG TEENAGERS.
Dust regularly with a soft, dry cloth. We do not recommend the use of chemical cleaners or wax on our
lacquered furniture as it may damage the finish. Keep solvents, alcohol, nail polish and polish removers
away from your hardwood furniture surfaces.
MAINTENANCE
LIMITED WARRANTY
Dorel warrants its product to be free from defects in material and workmanship and agrees to remedy any
such defect. This warranty covers 1 year from the date of original purchase. This warranty is valid only
upon presentation of proof of purchase. This is solely limited to the repair or replacement of defective
furniture components and no assembly labor is included. This warranty does not apply to any product
which has been improperly assembled, subjected to misuse or abuse or which has been altered or
repaired in any way. This warranty gives you specific legal rights and you may also have other rights which
vary from State to State.
CARE AND CLEANING
A RUBBER MALLET (NOT INCLUDED) IS RECOMMENDED TO FACILITATE ASSEMBLY.
READ EACH STEP CAREFULLY BEFORE STARTING. IT IS VERY IMPORTANT THAT EACH STEP OF
INSTRUCTION IS PERFORMED IN THE CORRECT ORDER. IF THESE STEPS ARE NOT FOLLOWED IN
SEQUENCE, ASSEMBLY DIFFICULTIES WILL OCCUR AND CAN RESULT IN INJURY.
CAUTION: ADULT ASSEMBLY REQUIRED
ASSEMBLY WILL REQUIRE TWO PEOPLE.
MOST BOARD PARTS ARE LABELED OR STAMPED ON THE RAW EDGE.
MAKE SURE ALL PARTS ARE INCLUDED. WORK IN SPACIOUS AREA, PREFERABLY ON A SMOOTH
SOFT SURFACE.
PHILLIPS SCREWDRIVER (NOT INCLUDED) IS REQUIRED.
NOTES

1
3
5 6
7
8
9
WOOD DOWEL
4 PCS
BARREL NUT
16 PCS
WOOD JOINT CONNECTOR (4mm HEX HEAD)
22 PCS
FLAT HEAD WOOD SCREW
24 PCS
WOOD DOWEL
34 PCS
10
TWIN BUNK BED
HARDWARE LIST
2
JOINT CONNECTOR (4mm HEX HEAD)
16 PCS
WOOD JOINT CONNECTOR (4mm HEX HEAD)
14 PCS
DA7519E / DA7519W
4
STOPPER
24 PCS
ALLEN KEY
1 PC
FLAT HEAD WOOD SCREW
6 PCS
∅11.8mm x
∅10mm x 50mm
∅19mm x 95mm
∅4mm x 30mm
∅4mm x 35mm
∅6.5mm x
∅1/4" x 100mm
∅6.5mm x 48mm

A B C
D E F
TWIN BUNK BED
DA7519E / DA7519W
PARTS LIST
TOP POST
2 PCS
TOP POST
1 PC
TOP POST
1 PC
BOTTOM POST
2 PCS
BOTTOM POST
2 PCS
TOP HEADBOARD TOP
CROSS -2 PCS

G H I
J K L
M N O
P Q R
TOP SIDE RAIL (WITH 1 HOLE)
1 PC
BOTTOM SIDE RAIL (WITH NO HOLE)
1 PC
SLAT
12 PCS
LONG LADDER END
1 PC
SHORT LADDER END
1 PC
LADDER STEP
4 PCS
GUARDRAIL LEG
2 PCS
TWIN BUNK BED
DA7519E / DA7519W
PARTS LIST
HEADBOARD BOTTOM CROSS
4 PCS
TOP SIDE RAIL (WITH 3 HOLES)
1 PC
BOTTOM SIDE RAIL (WITH 2 HOLES)
1 PC
LONG GUARDRAIL
2 PCS
SHORT GUARDRAIL
2 PCS

S T U
V W X
Y Z
TWIN BUNK BED
DA7519E / DA7519W
PARTS LIST
TOP HEADBOARD SLAT
8 PCS
SLAT
4 PCS
BOTTOM HEADBOARD SLAT
8 PCS
BOTTOM HEADBOARD SLAT
4 PCS
TOP HEADBOARD PANEL
2 PCS
TOP HEADBOARD SLAT
4 PCS
BOTTOM HEADBOARD PANEL
2 PCS
BOTTOM HEADBOARD TOP
CROSS- 2 PCS

NOTES: Headboard top cross (F) and headboard bottom cross (G) may require that they be pulled closer together
or further apart in order to allow wood dowels (7) to align with holes in top posts (A & B).
TWIN BUNK BED
DA7519E / DA7519W
One of the headboard top crosses (F) has a label on it. Do not use it in this step.
Insert stoppers (10) into headboard bottom cross (G) as shown above.
Insert top headboard slats (S & V) and top headboard panel (W) to top headboard bottom cross (G) and push down until firmly
in place.
Attach the headboard top cross (F) on the top headboard slats (S & V) and headboard panel (W).
Insert wood dowels (7) into each end of headboard top cross (F) and bottom cross (G). Attach top posts (A) & (B) with wood
joint connectors (3) and Allen key (9) as shown.
STEP 1

STEP 2
TWIN BUNK BED
DA7519E / DA7519W
NOTE: Be sure to use headboard top cross (F) with label attached to it between top posts (A) and (C).
See illustration for label orientation.
Repeat the previous step to assemble the remaining three sets of headboards. Be sure to pair the bottom
posts (D) and (E) for one pair; (E) and (D) for another; and the top posts (C) and (A) for the last pair.

TWIN BUNK BED
DA7519E / DA7519W
Attach the two headboards with bottom posts (D and E) to bottom side rails (I and K) using joint
connectors (1) and barrel nuts (8) as shown. Use Allen key (9) to tighten to joint connectors.
Note: This is the lower bunk.
STEP 3
I
K
Holes
1
1
9
8
8
8
8
I
K
Holes
1
1
9
8
8
8
8

STEP 4
TWIN BUNK BED
DA7519E / DA7519W
Insert wood dowels (7) into each end of the long guardrails (M).
Attach two long guardrails (M) and two top side rails (H and J) to top posts (A and B) & (A and
C) as shown.
Fasten top side rails (H and J) with joint connectors (1) and barrel nuts (8). Fasten long
guardrails (M) with wood joint connectors (3). Use Hex key (9) to tighten all joint connectors.
This is the upper bunk.
3
M
3
M
3
M

STEP 5
Insert two slats (T) onto the center slots of the bottom side rails (I and K) of the bottom bunk
as shown.
NOTE: Once inserted, there should be three empty spaces left on each side.
TWIN BUNK BED
DA7519E / DA7519W

STEP 6
NOTE: If you notice that any slats (L) are not perfectly flat, be sure to assemble them so that slat (L)
curves up in the middle and down at the ends.
Insert slats (L) into the remaining holes on the bottom side rails (I and K) on the lower bunk.
Secure slats (L) to the bottom side rails (I and K) with flat head wood screws (4), using a phillips head
screw driver (not included).
Repeat step 5 and 6 to attach slats (T and L) to the upper bunk.
TWIN BUNK BED
DA7519E / DA7519W
NOTE: Slats (T and L) will be placed between two wooden blocks.

STEP 7
Insert wood dowels (7) into the holes in the ends of short guardrails (N). Attach short guardrails (N) to top
post (A) with wood joint connectors (3).
Attach the guardrail leg (R) to the short guardrails (N) and top side rail (H) with flat head wood screws (5).
Attach another guardrail leg (R) (on the other side of the bed) to long guard rails (M) and top side rail (J)
with flat head wood screws (5).
TWIN BUNK BED
DA7519E / DA7519W
Place four wood dowels (6) into the holes in the bottom posts (D and E). Stack the top bunk onto the
bottom bunk with the help of another person.
5
5
7
3
R
R
N
M
K
J
I
H
C
B
A
6
6
5
5
7
3
R
R
N
M
K
J
I
H
C
B
A
6
6
5
5
7
3
R
R
N
M
K
J
I
H
C
B
A
6
6

STEP 8
TWIN BUNK BED
DA7519E / DA7519W
To assemble the ladder, insert wood dowels (7) into the end of the ladder steps (Q). Attach long
ladder end (O) and short ladder end (P) to ladder steps (Q) with wood joint connectors (2), using
Allen key (9).
8 PCS
2
78 PCS

STEP 9
TWIN BUNK BED
DA7519E / DA7519W
Attach the ladder to the short guardrails (N), the top side rail (H) and bottom side rail (I) with wood
joint connectors (2) as shown.
NOTE: If a slat (L) is covering the ladder mounting holes, remove the slat (L) and reattach it after
the ladder is installed.
Slats are not shown in
illustration for clarity
N
H
I
26PCS
2

With the help of another person, remove the top bunk from the lower bunk.
Note: Switching the headboards will allow the two single beds to be identical (the headboards
will have taller posts and the footboards will have the shorter posts).
Instructions for Converting the bunk bed into two single beds
DA7519E / DA7519W
Remove the ladder and all the guardrails.
Disassemble the side rails from all headboards (top and lower bunks).
Re-assemble the headboards (with tall posts) and footboards (with short posts) to side rails.

CAUTION: This unit is intended for use only with the products and/or
maximum weights indicated. Use with other products and/or products
heavier than the maximum weights indicated may result in instability or
cause possible injury.
TWIN BUNK BED
DA7519E / DA7519W
USE ONLY COIL SPRING
MATTRESSES ON BOTH
THE UPPER AND LOWER
BUNKS. FAILURE TO DO
SO CAN RESULT IN
INJURY.
USE ONLY MATTRESSES WHICH
ARE 74"-75" LONG AND 37 1/2" -
38 1/2" WIDE ON UPPER AND ON
LOWER BUNKS. ENSURE
THICKNESS OF MATTRESS DOES
NOT EXCEED 6".
DO NOT ALLOW CHILDREN
UNDER 6 YEARS OF AGE TO
USE THE UPPER BUNK. BED IS
DESIGNED FOR CHILDREN
RANGING FROM 6 YEARS OF
AGE TO YOUNG TEENAGERS.
DO NOT ALLOW HORSEPLAY ON
OR UNDER THE BED AND
PROHIBIT JUMPING ON THE BED.
MAXIMUM WEIGHT
CAPACITY:165 LBS
(75 KGS) PER LEVEL.
DO NOT RETURN PRODUCT TO THE STORE.
If a part is missing or damaged, contact our customer service
department. We will replace the part FREE of charge.
Tel #: [phone]
E-Mail: [e-mail]
Fax #: [phone]
NEED HELP!
CALL US FOR ASSISTANCE
1-800-295-1980
DO NOT RETURN PRODUCT TO STORE
E-MAIL:[e-mail]

MODEL #: DA7519E / DA7519W
PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE
PLEASE CONTACT CUSTOMER SERVICE REPRESENTATIVES AT THE FOLLOWING
NUMBERS SHOULD THERE BE ANY MISSING OR DEFECTIVE PART(S).
Request Date:
Name:
Shipping Address:
Street & Number:
City & State:
Zip Code:
Day Time Phone Number:
(including area code)
Date & Place of Purchase:
Part(s) description and quantity: (Please be sure to list model number or SKN number)
Customer Service Representative Mailing Address:
Customer Service Department No. 413, 12345 Albert-Hudon Boulevard, Suite 100, Montreal, QC, Canada, H1G 3L1
Customer Service
Customer Service Phone Number 1-800-295-1980
Email: d[email protected]
Customer Service Fax Number 514-353-7819