Dormakaba Boom Barrier User manual

EN
Operating Manual
Boom Barrier
Original document

Operating Manual
Table of contents
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
2
2.1
2.2
3
4
4.1
4.2
4.3
4.4
4.5
4.6
5
6
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
7
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
8
8.1
8.2
9
10
10.1
10.2
11
11.1
11.2
Target group
Abbreviations
Symbols used
Safety
Basic safety instructions
Declaration of Conformity
Function Description
Installation
Maintenance
Packaging
Disposing of old units
About this document
Validity
Content and purpose
Document storage
Danger categories
General notes
Product Description
Overall view
Use of the product
Liability
Labelling
Technical Data
Technical Details
Preliminary checks
Tools and materials
Tools
Standard installation
Boom Balancing
Floor fixing
Drilling template
Boom Installation
Right-handed/left-handed Boom
Emergency release
Control board details
Wiring details
Power source
Safety sensor connection
Synchronized Boom Barrier
Programming Setting Details
Display Details
Programming Setting
Control parameter adjustment
Behavior upon commissioning
Behavior in the event of a power failure
Behavior when power is restored
General maintenance information
Cleaning
Transport
Transport Inspection
Load lifting
Disposal
Disposing of the packaging
3
3
3
3
3
4
4
5
5
8
9
9
9
10
12
13
15
15
15
16
16
17
18
18
19
21
22
23
24
25
26
28
29
29
30
30
30
30
31
31
32
33
33
33
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1 About this document
1.2 Target group
1.1 Validity
1.3 Content and purpose
1.4 Document storage
1.5 Abbreviations
The target group for this document comprises the unit operator and qualified technical
personnel.
These instructions are valid for the Boom barrier unit.
Installation Manual
These operating instructions describe the assemblyand installation as well as the operation
and maintenance of the unit.
This manual is to be stored by the operator together with the supplementary documentation
for the entire service life of the unit.
Companies/organizations
Dormakaba, (India)DKI
Product names
Boom BarrierBB
Unit-specific terms
Finished Floor LevelFFl
OPL
SFL
MCBF
Operating Panel
Sub Floor Level
Mean Cycles Between Failures
03

DANGER
Describes an imminent danger resulting in serious injury or death.
CAUTION
Describes a potentially dangerous situation that may result in minor injury.
NOTICE
Describes a potentially damaging situation in which the product or something in its
vicinity may be damaged or that could result in malfunction.
Application tips, useful information
Installation Manual
1.6 Danger categories
WARNING
Describes a potentially dangerous situation that may result in serious injury or death.
1.7 Symbols used
04

Installation Manual
2 Safety
2.1 General notes
2.2 Basic safety instructions
Valid regulations and standards must be observed during installation and operation.
Only the use of spare parts manufactured by the original manufacturer is permitted.
Do not put a defective barrier or gate into operation.
After set-up (installation) every user of the equipment has to be instructed about the
operation and function of the barrier.
To reduce the risk potential related to the movement of the barrier boom, additional
optical and/or acoustical warning devices should be installed.
All safety notes and warning information on the product and in the product
documentation must be observed.
The connection must be made correctly and in compliance with the applicable
regulations.
Only have installation, repairs, and maintenance carried out by technical personnel.
Observe maintenance intervals.
Observe the accident prevention regulations and the approved safety regulations.
Units must be equipped with an emergency stop button or escape route switch.
A central control system must be implemented in conjunction with a smoke detector, for
example.
Units situated in escape routes are approved in accordance with international and
regional requirements and/or are labeled accordingly.
Individual approval must be granted by the highest authority on building supervision. This
authority checks whether the applicable requirements regarding the escape route
concept are met for the building or the construction section.
Modifications to hardware and software or to the mechanical components must only be
carried out in consultation with dormakaba
Risk of death by electrocution
WARNING – incorrect connection of the unit may result in lethal electrocution
(power supply = 240 V AC).
Risk of death in case of inadequate escape route equipment
There is a risk of death if the escape route equipment of units situated on escape routes is
inadequate.
Risk of injury due to inadequate protection equipment
User group (e.g., age, health, instruction in the use of the unit) Protection equipment/
sensors (low or high safety level)
Prior to placing an order, a project risk assessment must be completed, and the Risk of
injury through modifications to the unit.
CAUTION – modifications to the unit may give rise to new, previously unforeseen risks.
05

Installation Manual
In this case, a new project risk assessment must be completed and the required safety
equipment/sensors determined on this basis.
The unit must be set up correctly and in compliance with the applicable regulations.
Repairs and maintenance must only be carried out by specialist personnel.
Risk of injury following change of use
CAUTION - Changes of use or modifications to the unit's environment may give rise to new,
previously unforeseen risks.
Risk of injury due to incorrect unit settings
CAUTION – incorrect unit settings may result in injuries due to impact or crushing, for
example.
2.2.1.1 Testing the protective equipment
2.2.1.2 Expert inspection and test book
Check the unit in accordance with the expert inspection checklist.
Enter the findings in the expert inspection checklist.
Fill in the Recurring inspection and maintenance table in the test book. The First
inspection prior to commissioning the table must be completed during the first
inspection.
An expert inspection must be carried out every year within the scope of ASR A1.7 and DIN
18650. We recommend that this inspection be conducted as part of regular technical
maintenance. To safeguard the safe operation of the unit throughout its useful life,
DORMAKABA also requires an expert inspection to be performed outside of the
aforementioned scope. The country-specific standards and guidelines must be observed
outside the scope of the specified application.
Expert inspections must only be carried out by experts. The initial expert inspection, known
as the first inspection, is carried out when the unit is commissioned. The results of this and
all other inspections are documented in the test book.
Definition of an expert
An expert is someone who, on the basis of his/her specialist training and experience, has
acquired extensive knowledge of the safe operation of automatic door systems as well as of
the national and international regulations for personal safety, and continues to refresh or
update this knowledge to reflect the state of the art.
Experts must be objective in their assessment of the operating safety of the door system.
Expert training
Expert training must be carried out in line with the guidelines, whereby prospective
experts must attend and pass a course with a final written exam. This course can be
completed at Dormakaba or at any other training facility recognized.
Carrying out an expert inspection
1.
2.
3.
06

Installation Manual
The First inspection prior to the commissioning table in the test book must be
completed during the first inspection.
The operator also has to sign the test book.
The test book serves as a record of the expert inspections and maintenance.
The expert inspection can be carried out as part of regular maintenance.
The operator must retain the test book for the entire service life of the unit.
Authorities must be able to view the test book at any time.
The expert instructs the operator to rectify the defects or deviations.
The operator requests an estimate from the relevant partner of dormakaba.
Observe the following when documenting the expert inspection in the test book
Identification of defects or deviations from the current state-of-the-art
If defects or deviations from the current state of the art are identified during the
expert inspection, the following measures must be taken:
The expert must fill in an expert inspection checklist for each inspection and sign
it.
The operator must countersign the expert inspection checklist. The signed expert
inspection checklist serves as a record for the expert that the expert inspection
was accepted.
The operator must make a copy of the signed expert inspection checklist and
retain it together with the test book.
Observe the following during the expert inspection
The expert inspection checklist must be stored for at least one year
2.2.1.3
For every project, the operator must complete or commission a project risk
assessment prior to ordering the unit. Details on project risk assessment can be found
in section.
In the event of serious defects, a note must be entered in the test book
recommending that the unit be de-commissioned. The unit must not be
Project risk assessment
07

3 Declaration of Conformity
08

Installation Manual
4 Product description
4.1 Overall view
4.2 Use of the product
Boom Barrier are used to access controls and to ensure that vehicle pass individually.
Access authorization can be controlled in conjunction with an access control system.
4.3 Liability
Modifications to hardware and software or to the mechanical components must only be
carried out in consultation with dormakaba.
dormakaba accepts no liability for damage resulting from subsequent modifications. The
operator carries full responsibility in this case.
1
Housing
2
Top COver
3
Door
4
Safety Sensor
7
Boom (Optional 2.5 m to 5 m)
09

1
Serial number
2
Product name
3
Model number
4
Production Year and month
5
Supply voltage
6
Rated watts
7
Protection class
8
Mass of barrier
9
Manufacturer's address in full
10
Logo
11
CE marking
Installation Manual
4.4 Labelling
Identification Plate
Every unit has an identification plate. If not fitted by the manufacturer, the identification plate
will be affixed by the assembling technician following installation.
The stickers on the unit and the individual components, e.g. the control,must not be
removed or damaged.
10
www.dormakaba.com/in-en

Installation Manual
Packing list
Shipping papers
Unit: see the graphic below
The identification plate is affixed in three places:
Location of identification plate
11

Installation Manual
4.5 Technical Data
Mechanism
Automatic
Drive
24V BLDC Motor
Opening Closing Time
1.5 - 5 sec
Power Supply
230 V AC
Power Consumption
40 W
Frequency
50-60 Hz
Duty Cycle
100%
Control Unit
Microprocessor Based
Housing Dimension in mm
340 x 290 x 1030 mm
Housing
Galvanized steel with powder coating
Housing RED and Top WHITE
Degree of Protection
IP 54
Operative Option
Push Button, Remote Control, Loop detector (Single and Multi-channel),
Photoelectric sensor, illumination strip red/ green and Radio Frequency Identification
(RFID)
In case Of Power Failure
Open / Close option with Mechanical Option
Certification
CE certificate
MCBF
5 million Cycles
Temperature
-30 to +55 °C
Standard Units
DKB2500
DKB3000
DKB3500
DKB4000
DKB4500
DKB5000
DKB6000
Boom Length in mm
2500
3000
3500
4000
4500
5000
6000
Weight in Kg
60
61
61.5
62
62.5
63
65
12

1
Top cover
2
Housing
3
BLDC 24V DC Motor
4
Spring for balancing boom
5
Control board
6
Boom holding plate
7
Emergency brake lever
8
SMPS
9
MCB 6A
Floor fixing SS 304 plate
Installation Manual
4.6 Technical Details
13

SL NO
Model
Length(mm)
1
DKB-2500
2500
2
DKB-3000
3000
3
DKB-3500
3500
4
DKB-4000
4000
5
DKB-4500
4500
6
DKB-5000
5000
7
DKB-6000
6000
Installation Manual
Boom length
14

5 Function Description
Boom Barriers serve as control a vehicle traffic. By raising and lowering of the barrier
boom the passage is granted or obstructed.
For a boom length of 4,000mm we recommend the use of a fixed or swinging support.
The controller offers the possibility to activate the barrier by radio remote control.
The controller is able to observe the max. permitted force which was set before
in the learning sequence. If during the closing movement, more force is needed,
the barrier reverses. Additionally, several different safety features,
e.g. photoelectric barriers, can be connected. Safety devices (photoelectric
barriers, light curtains, etc.) must be installed on-site. The safety devices and
induction loops must ensure that the barrier danger area is clear before the
barrier closes.
6 Installation
Installation must be carried out by expert qualified personnel and in full observance of
regulations in force.
6.1 Preliminary checks
Make sure the area selected for the mounting of the base and for the unit itself presents
no hazards.
Provide for suitable omnipolar disconnection device with more than 3 mm between
contacts to section power supply.
Connections inside the case made for protection circuit continuity are allowed as long as
they include additional insulation with respect to other internal drive parts.
Install suitable tubes and ducts for electric cable passage to guarantee protection
against mechanical damage.
Before proceeding with the installation, it is necessary to:
6.2 Tools and materials
Make sure all tools and materials necessary are within reach to install the edge in maximum
safety, according to regulations in force. The following figure illustrates the minimum
equipment for the installer.
15

1
Barrier
2
Boom
3
Reflecting tape
4
Swing support
5
Photoelectric sensor
6
Loop detector
Installation Manual
Screwdriver (crosshead)
Screwdriver (slotted): electrical connection
Allen wrench key set with extension
Hexagon socket screw key set
Wire stripper
Crimping tool for wire sleeve and tube terminals
6.3 Tools
6.3.2 Installation tools
Percussion drill
Stone drill Ø 8mm + 12 mm
Spirit level
Measuring tape 5m
Drilling machine with agitator
Knife
6.4 Standard installation
6.3.1 Standard tools
16

1
M8 Nuts are in both side of the
springs
2
B Springs
Model
Coil Dia -4 qty
Coil Dia- 4.5 qty
Coil Dia- 5 qty
Total Spring
DKB-2500
1
-
-
1
DKB-3000
2
-
-
2
DKB-3500
1
1
-
2
DKB-4000
1
1
-
2
DKB-4500
-
2
-
2
DKB-5000
-
1
1
2
DKB-6000
-
-
2
2
Installation Manual
6.5 Boom Balancing
17

1
Barrier
2
M12 nut
3
M12 Washer
4
Anchor bolt M12
Installation Manual
6.6 Floor fixing
6.7 Drilling template
Fastening point(245X190)
Cable routing 100
A – Direction of road
18

Installation Manual
6.8 Boom Installation
6.8.1 Boom Holder installation video
Insert the two keyways in main shaft and insert the boom holder then tighten the
M6X50 Allen cap screw 20NM torque.
1
5mm Key
2
Boom Holder
3
M6X50 Allen cap screw
19

6.8.2 Boom Fixing
1
Boom
2
Boom Holder Plate
3
M8 Washer SS
4
M8X50 Hex bolt SS
5
M8 Nylock Nut SS
20