Dors 600 User manual

2017
User Manual
Version 0.0 Eng
Production date:
600/620
BANKNOTE COUNTER
USER MANUAL

CAREFULLY READ THIS MANUAL
BEFORE OPERATION STARTS!
BANKNOTE COUNTER DORS 620 / 600 3
CONTENTS
Purpose................................................................................................ 4
Specifications....................................................................................... 4
Brief Information for Customer.............................................................. 5
Safety Precautions............................................................................... 6
Delivery Set.......................................................................................... 6
Appearance.......................................................................................... 7
Operating keys...................................................................................... 8
Operation.............................................................................................. 10
Error Codes........................................................................................... 12
Maintenance......................................................................................... 17
Transportation and Storage.................................................................. 17
Troubleshooting................................................................................... 17
Warranty Conditions............................................................................. 18

This manual supplies you with information you may require for installation,
operation and maintenance of the banknote counter DORS 600/620 (thereafter –
«counter»). Following safety precautions and observing operating conditions,
you provide a reliable and long life operation of the counter.
SPECIFICATIONS
PURPOSE
Banknote counter DORS 600 is designed for counting of new and worn-out
banknotes with the possibility to reject the off-grade banknotes as well as to form a
batch of required number of banknotes.
Apart from the above banknote counter DORS 620 is designed to control the
authenticity of the counted banknote on lack of the banknote paper background
luminescence at UV light and control the presence of Anti-Stokes luminescence
(applicable to the limited number of currencies).
Hopper capacity, not more than........................... 400 used banknotes
Stacker capacity, not more than........................... 100 used banknotes
Banknote counting speed (±10%)........................ 1200 banknotes per minute
Banknote size....................................................... 100—165 mm (width),
50—85 mm (length),
0,05—0,2 mm (thickness)
Batch select......................................................... 1—999
Banknotes feed system....................................... roller system of a friction type
Counting sensor.................................................. photosensitive element,
a built-in system of automatic
comparison with the ROM
data
Display................................................................. a red light LED display
Power supply....................................................... 220-240 VAC; ~ 50 Hz
Current consumption, not more than................... 0,15 А
Operating temperature range.............................. +10°С to +35°С
Air relative humidity at the
air temperature of + 25°С................................... 40% to 80%
Atmospheric pressure......................................... 84 to 107 kPa
(630 to 800 mm Hg)
4
BRIEF INFORMATION FOR CUSTOMER
Banknote counter DORS 600/620 is assembled in China by DORS Industries
(China) LTD.
Life span is 7 years*.
* Under condition that counter is being used in strict accordance with this user manual and applied
technical standards.
Overall dimensions (not exceeding):
Width......................................................................................... 265 mm
Depth......................................................................................... 240 mm
Height........................................................................................ 235 mm
Net weight, not more than........................................................................ 5,5 kg
Gross weight, not more than.................................................................... 6,5 kg
5
BANKNOTE COUNTER DORS 620 / 600BANKNOTE COUNTER DORS 620 / 600

SAFETY PRECAUTIONS
To ensure long life and reliable operation of the counter, user should meet the
following operation requirements and observe below-mentioned safety
precautions:
1. Rotating parts of the counter are potentially hazardous for its user. So we
highly recommend avoiding any jewelry, and loose clothes and pin long hair
when operating the counter.
2. Avoid getting any metal object or liquid into the counter.
3. Use power outlet with protective earth contact (PE) to connect the counter to
power supply.
4. Unplug the counter after work completion.
5. If the counter is not in use for a long time, its power switch should be in the OFF
position.
6. The device should be installed on a flat horizontal surface; do not use the
counter at extreme low or high temperatures; avoid humidity and exposition to
the direct sunlight.
7. Do not touch the parts inside the counter, if it is connected to power supply.
8. WARNING! Don’t disassemble the counter, there is laser equipment of class
M1 inside (invisible laser radiation).
9. When installing the counter, mind that a high content of dust in the room may
decrease its operation quality.
10. To avoid any fire or short circuit, do not install the device in places where it may
be at risk of soot or steam.
A delivery set includes the following:
Banknote counter DORS 600/620.............................................................. 1 pcs.
Power cord................................................................................................. 1 pcs.
User manual............................................................................................... 1 pcs.
Package..................................................................................................... 1 set
1 Banknote guides
2 Hopper
3 Control panel
4 Displays
5 Stacker
DELIVERY SET
67
6 Screw for thickness adjustment
of the counted banknotes
7 Power switch
8 Power connector
9 Stacker wheel
APPEARANCE
BANKNOTE COUNTER DORS 620 / 600BANKNOTE COUNTER DORS 620 / 600
Fig. 1 Appearance

8 9
1 Batch keys
You can set the batch size from 1 to 999 banknotes. When set number of
notes is counted, the device stops, indicates the total number of the
counted banknotes and makes an audio signal. The stacker capacity is 100
banknotes; therefore, counting stops as soon as it is full. To continue
counting, remove the banknotes from the stacker, and counter continues
operation automatically.
OPERATING KEYS
1 Batch keys;
2 Three-digit display (indicate present set of batch);
3 Four-digit display (indicate number of counted notes);
4 ADD key (addition mode);
5 START/CLR keys (start/clear);
6 MAN key (switch between manual and automatic mode);
7 Indicator of manual mode;
8 Indicator of addition mode;
9 UV key - switching on/off the mode of banknotes UV authentication (for
DORS 620 only);
10 The LED of UV authentication activation (for DORS 620 only);
11 AS key – switching on/off the mode of banknotes Anti-Stokes authentication
(for DORS 620 only);
12 The LED of Anti-Stokes authentication activation (for DORS 620 only).
Control panel of DORS 600
123
456
7890
AS
UV
UV AS CLR
START
ADD MAN
Control panel of DORS 620
Fig. 2
9 11 10 12
For DORS 620
9 UV key for switching on/off the mode of banknotes UV authentication
(see Fig. 2) and selection of the level of UV control. When the UV control is on
BANKNOTE COUNTER DORS 620 / 600BANKNOTE COUNTER DORS 620 / 600
Setting the number of banknotes in a batch:
1 Use the key 1 (see Fig. 2) to set the required number of banknotes in a batch.
The display shows the set batch size. The counter is ready to count.
2 When counted number of banknotes is less than the set one, you hear an
audio signal, the display shows the actual number of the banknotes and a
three-digit display shows a message «Add». In this case, add banknotes into
the hopper. If the set batch size exceeds the hopper capacity, the counter
stops and the display starts blinking at filling the hopper. After the banknotes
have been removed from the stacker, the counter continues counting if there
are banknotes in the hopper.
To reset the batch size, press the «0» key until the data of a three-digit
display are cleared.
To switch on/off sound signal, press the «0» key within 3 seconds. When
sound mode is on, the message « » appears on indicator and dual
sound signal is given. At switching the mode off – the « » message and
single short signal appear.
4 ADD key (addition mode)
1. When addition mode is activated, the indicator 8 on the control panel
(see Fig. 2) is red.
2. In addition mode the number of just counted banknotes is added to the
number counted earlier.
5 START/CLR key (Start/Clear)
The key START/CLR may be activated only when a manual mode is switched
on (the indicator 7 in the upper corner of the key «MAN» is flashing).
When the banknotes are placed into the hopper and the key START/CLR is
pressed, the counting starts (if the hopper is empty, the message «НР»
appears on indicator shortly).
The second function of key is to clear the counting results (if there is no
error message ERROR message) in any counting mode (manual or
automatic) when the hopper and stacker are empty.
6 MAN key (manual/automatic mode)
1. The key MAN switches the counter in the manual or automatic modes.
2. Press the key MAN to activate a manual mode. The indicator 7 on the
control panel (see Fig. 2) gets red, it means that the manual mode is
activated. To start counting, press the START/CLR key.
3. Press the key to switch off the manual mode. The indicator is fade.
The counter starts counting automatically, when banknotes are placed into
the hopper.

To ensure the operation of the counter is correct, the following actions should
be performed:
1. Make sure that the counter is connected to power supply. Avoid the exposition
to direct sunlight.
2. Switch on the counter, a self-testing process activates. Make sure that the
stacker's wheels 9 (see Fig. 1) and the feeder's rollers are rotating during self-
test; the figures « » appear on the counting and batch displays; indicators of
MAN and ADD keys and UV and AS (for DORS 620 only) are flashing. As
soon as self-test is over, the « » appears on a four-digit display; the
indicators of MAN and ADD keys are fade and there is a sound signal while the
indicators of UV and AS indicate the selected counting mode (for DORS 620).
The device is ready for counting banknotes.
3. Adjust a feeder's clearance to achieve the required thickness of banknotes.
The manufacturer presets the required clearance taking into account the
features of the currency to be counted. However, if the counter stops
frequently during counting and the error messages «Сhn Егг» or «dbL Err»
appear on the display, the screw for adjustment of the thickness of the counted
banknotes 6 (see Fig. 1) shall be slightly turned clockwise (to decrease the
(the indicator 10 of the UV control function is on), if the banknote with an
increased UV fluorescence level has been detected (for example, a CF note
printed on plain paper), the error message «UL Err» is displayed and the
counting stops.
The circle pressing of UV key result in selection of UV control level. The
message for the set control level «UL 1», «UL 2», «UL 3» and «UL OFF» is
displayed shortly on indicator.
The «UL 1» level of sensitivity to UV luminescence is recommended for such
currencies as Euros, US dollars.
The «UL 2», «UL 3» levels are applied at the option of the user for currencies
with a high luminosity in the UV when the counting of genuine notes occurs
stops frequently with the message «UL Err» with the level of control «UL 1».
«UL OFF» mode – the UV control is switched off, the luminescent features of
the note paper are not checked (the indicator 10 of the UV control function
doesn’t burn).
11 AS key for switching on/off the mode of banknotes Anti-Stokes authentication
(see Fig. 2);
Note: AS control is applicable to the limited number of currencies.
When AS control is activated (the indicator 12 burns), if the banknote without Anti-
Stokes features is detected, the error message «AnS Егг» appears on indicator
and the counting stops.
When pressing «AS» key, the short message «AnS On» appears on indicator
if the AS control is switched on; or the message «AnS OFF» if the AS control is
switched off.
10 11
clearance). If the «HJ Егг» or «SЕ Егг» messages appear on the display after
counting stopped, the screw for adjustment of the thickness of the counted
banknotes 6 (see Fig. 1) shall be slightly turned counter clockwise (to increase
the clearance).
Use a banknote of good quality, not worn out. Take a banknote in your hands
as shown on Fig.3.
Rotate the feeding wheels shaft and set the position of the rollers as shown on
Fig. 4 – there shouldn’t be ripples in a place where the note passes.
Place the banknote by the short side between the separating and feeding
rollers, as shown on Fig. 5.
The gap between separating and feeding rollers should make one banknote to
pass with a little tension. If one banknote passes very easily, it is necessary to
decrease the gap. Continue gap setting until the banknote passes through rollers
with a little tension.
4. Use the operating keys (see Table 1) to set the required operation.
OPERATION
Fig. 3 Fig. 4
Fig. 5
Select the required size of batch
Activate addition mode
Clear the counting display
Set the manual or automatic start
Start counting in a manual mode
Activate Anti-Stokes control (applicable to the limited number of currencies)
Activate UV control
1….0
«ADD»
«START/CLR»
«MAN»
«START/CLR»
«AS»
«UV»
Table 1. Operating Keys
Press the keyPurpose
DORS 620
Banknote
BANKNOTE COUNTER DORS 620 / 600BANKNOTE COUNTER DORS 620 / 600
Gap

12 13
5. Adjust the banknote guides according to the length of the longest banknote in
the batch being counted, align the batch edges and place it in the middle of the
hopper avoiding its skew.
6. The counter starts operating automatically after the banknotes have been
placed into the hopper. If the counter is in the manual mode, press the key
START/CLR to start the operation. After 100 banknotes have been counted, the
process of counting stops till the banknotes are removed from the stacker. To
continue counting remove the banknotes from the stacker, the counter
continues operation automatically (if the mode of manual start is not switched
on). To continue counting in the mode of manual start, press «START/CLR»
key. When a batch size is not set, the counter counts all the banknotes in the
hopper.
7. In case of an error, follow the recommendation of the «ERROR CODES»
section to eliminate it.
Notes:
Prepare the banknotes to be counted
as shown in Fig. 6;
remove the torn, wet, grease or dirty
ones, as well as the banknotes
of other denominations.
Fig. 6
ERROR CODES
In the case of error, the counter stops automatically, makes an audio signal
and ERROR CODE appears on the display. See table 2 «Error codes…» to
determine the cause of error and the method for its elimination. Sometimes if a
problem emerges, no error code is displayed. In this case refer to table 3 «Trou-
bleshooting» to determine the method of problem's elimination.
Counting sensor error.
Right sensor.
Left sensor.
There were banknotes in
the stacker at the moment
of energizing the device or
malfunction of stacker ’s
sensor.
There were banknotes in
the hopper at the moment
of energizing the device or
malfunction of hopper ’s
sensor.
Counting sensor error or
drive motor error.
Processor board error.
Processor board error.
Maintenance is required. Switch the counter off.
Consult the service division.*
Table 2. Error Codes Displayed When the Counter is Switched On
A banknote with an
increased UV fluorescence
level has been detected at
the counting mode with UV
authentication.
Remove the suspicious banknote
and do the recounting. If the UV
fluorescence is a distinguishing
feature of this banknote type, use
the control regime for banknotes
with higher level of fluorescence or
deactivate the UV authentication.
* This error shows that the counter is functional, but it is recommended to make the service
maintenance.
Table 2а. Error Codes Displayed When Counting
BANKNOTE COUNTER DORS 620 / 600BANKNOTE COUNTER DORS 620 / 600
ERROR CODE CAUSE OPERATOR’S ACTIONS
Switch the counter off.
Consult the service division.
Remove the banknotes from the
stacker. Remove any foreign
objects out of the stacker.
Remove the banknotes from the
hopper. Remove any foreign
objects from the hopper.
Switch the counter off.
Consult the service division.
Switch the counter off.
Consult the service division.
Switch the counter off.
Consult the service division.
ERROR CODE CAUSE OPERATOR’S ACTIONS

14 15
Table 2а. Error Codes Displayed When Counting Table 2а. Error Codes Displayed When Counting
A continuous chain: the
banknotes cannot be
separated for correct
counting.
There is detected a very
transparent banknote. Remove the banknote.
There is detected a
doubled or a very dark
banknote.
A banknote length is
different from the length of
the previous ones by more
than 10%.
The banknote gets jammed
in the hopper; the counter
cannot load the banknotes
from the hopper.
A banknote without Anti-
Stokes is detected. Switch off AS function.
Remove the banknotes that
got stuck together. Adjust the
clearance of the feeder for
operation with thinner banknotes.
Turn the screw 6 (Fig. 1)
clockwise to get the proper
clearance.
Remove the banknote from
the stacker. Adjust the clearance of
the feeder for operation with thinner
banknotes. Turn the screw
6 (Fig. 1) clockwise to get the proper
clearance.
There are banknotes in
the stacker.
Remove the banknotes from the
stacker. The counter continues
c o u n t i n g au t o m a t i c a l l y (i n
automatic mode) or after the
«START/CLR» key has been
pressed (in manual mode).
There is detected a
folded or a damaged
banknote.
Remove the banknote.
The banknotes are
jammed inside the
device. The counter is
unable to continue
counting.
Switch the counter off. Eliminate
the jammed banknotes carefully
in a m anu a l way, a voi d a ny
banknote damage. Switch the
counter on.
There are no
banknotes in the
hopper when the
counter operates in a
manual start mode.
Add some banknotes into the
hopper. The counter continues
counting after the
«START/CLR» key has been
pressed.
A foreign object or a
banknote blocks one of
the counting sensors.
The self-cleaning of machine is
carried out in case of banknote’s
j a m . O t h e r w i s e s w i t c h t h e
counter off. Remove the foreign
object from the path. Switch the
counter on.
BANKNOTE COUNTER DORS 620 / 600BANKNOTE COUNTER DORS 620 / 600
ERROR CODE CAUSE OPERATOR’S ACTIONS
Remove the banknote with a
non-standard length.
Adjust the banknote guides.
If required, adjust the
clearance for operation
with thicker banknotes.
Turn the screw 6 (Fig. 1)
counter-clockwise to get the
proper clearance.
ERROR CODE CAUSE OPERATOR’S ACTIONS

16 17
Alternate flashing The number of
counted banknotes in
the stacker is less than
required number of
notes in the batch.
Place additional banknotes into
the hopper and continue
counting
1
1Required number of notes in the batch*
Quantity of banknotes laying in stacker*
2
A banknote skewness
exceeds 22° degrees.
The banknotes shall be evenly
set. Adjust the banknotes
guides. If required adjust the
clearance of the banknotes feed
system for operation with
thicker banknotes. Turning of
the screw 6 (see Fig. 1) in a
counter clockwise direction
provides the required
9999 banknotes were
calculated. This
number is maximum
that subject to be
displayed.
Remove banknotes from
stacker and hopper, then press
«START/CLR» key.
* The numerical values are given as an example. Real digits may differ from given.
Notes:
For removing ERROR message just delete banknotes from the stacker.
Counter will continue to work automatically. It is recommended to recount the
banknotes to exclude the mistake in counting results. After errors «Chn Err» and
«dbL Err» there are more banknotes in the stacker than it is displayed on the
indicator.
The counter should be stored in the manufacturer's package in a heated and
ventilated storage room, at the temperature of +5°C to +40°C and a relative
humidity not exceeding 80%.
The counter should be transported in the manufacturer's package by an
automobile or railway transportation (in a covered transport vehicle), by air
transportation in the pressurized modules at the temperature of °C to +50°C, a
relative humidity of the air up to 98%, at the temperature of +25°C and the air
pressure 84 to 107 kPa (630 to 800mmHg).
TRANSPORTATION AND STORAGE
The preventive maintenance includes a partial disassembling of the counter
by a service engineer. The counter requires the maintenance every 90 days. If the
counter works more than one shift a day, the above-mentioned maintenance
should perform more frequently
On a daily basis:
1. Switch off the banknote counter if it is not used.
2. Wipe the external parts of the counter with a dry clean lint-free tissue.
MAINTENANCE
Table 3. Troubleshooting
TROUBLESHOOTING
FAILURE ELIMINATION METHOD
Counter fails to switch on.
Make sure that the counter is connected to
the power supply and the power cord is
plugged into the connector on the counter
back cover. If these terms are observed but
the counter fails to switch on, consult the
service division.
Self-testing error.
The error code is not indicated in
Table 2.
Switch the counter off. Consult the service
division.
There is a loud buzz sound or
another unusual noise during
operation.
Switch the counter off. Consult the service
division.
Design and specifications are subject to change without notice in order to improve the quality of
device.
BANKNOTE COUNTER DORS 620 / 600BANKNOTE COUNTER DORS 620 / 600
Table 2а. Error Codes Displayed When Counting
ERROR CODE CAUSE OPERATOR’S ACTIONS

18 19
WARRANTY CONDITIONS
1. The Manufacturer gives a warranty period that is valid during 12 months since
the date of the counter sale if the given terms are not violated:
2. The Warranty does not apply to the below-mentioned accessories of the
counter if their replacement is envisaged by the counter design and not related
to the counter disassembling:
a. Fuse;
b. Power cord;
c. User manual.
3. The Manufacturer does not bear any product warranty obligations in the
following cases:
a. If the counter was not used in compliance with its designated purpose.
b. If the terms and conditions of the counter operation and installation given in
the user manual were violated.
c. If the counter has traces of attempts of unqualified repair.
d. If the defect results from changes in the counter design or in the circuit that
are not envisaged by the Manufacturer.
e. If the defect results from the force majeure circumstances, accidents,
intended or careless acts (failures to act) of the consumer or the third party.
f. If the detected damages result from getting into the counter of some foreign
objects, substances, liquids, insects.
4. The Warranty does not apply to the following faults of the counter:
a. the mechanical damages done after the counter was handed over to the
consumer;
b. the damages resulting from non-conformity with the parameter standards
of the power, telecommunication, cable networks and other similar external
factors.
5. The DORS bears no responsibility for a possible direct or indirect damage
done by the DORS products to people, domestic animals and property if this
damage results from nonobservance of the terms and conditions of the
counter operation and installation, intended or careless acts (failures to act) of
the consumer or the third party or the force majeure circumstances.
BANKNOTE COUNTER DORS 620 / 600BANKNOTE COUNTER DORS 620 / 600