Doyon DM800 User manual

BAGUETTE MOLDER
DOYON
MODEL
DM800
OWNER'S MANUAL
1255 Rue Principale, Linère,Qc. Canada G0M 1J0

BAGUETTE MOULDER
MODEL DM800
TABLE OF CONTENTS
CHAPTER 1 –RECEPTION OF THE MERCHANDISE. . . . . . . . . . . . . . . . . . . . . . . . 3
– NAMEPLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
– AVERTISSEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CHAPTER 1.1 – GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CHAPTER 2–NAMEPLATE IDENTIFICATION
2.1. – Nameplate description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2. – Instruction manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3. – Generale description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4. – Industriel use of machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CHAPTER 3 – TRANSPORTATION, STORAGE, MOUNTING, INSTALLATION
3.1. – Transportation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2. – Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CHAPTER 4– MACHINE USAGE
3.3. – Assembly and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1 Machine control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4. – Connecting and electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1.2– Emergency stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7
4.1.3– Rotation direction check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
.1.4 – Placing the dough and setting thickness. . . . . . . . . . . . . . . . 7
4.2. – Function analog control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2.1 – Starting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1
4.2.2 – Stopping the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2.3 – Resume work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.3. – Failure Detection and solving . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.4. – Protection measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.5. – Accessories and tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.6. – Machine stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

BAGUETTE MOULDER
MODEL DM800
TABLE OF CONTENTS
CHAPTER 5 –Properties of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CHAPTER 6 – MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1. – Mechanical properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.1. – Went the machine is new . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CHAPTER 7.1 – SECURITY INSTRUCTIONS
5.2. – Electrical properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.2.1– Machine cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.2.2 – Security syetem check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.3. – Every six months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.3.1 – Belts check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.3.2 – Checking the condition of the conveyors . . . . . . . . . . . . . . . . 13
6.3.3 – Scrappers check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.3.4 – Tunning and lubrication general check . . . . . . . . . . . . . . . . . 14
6.3.5– Machine fixation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.2. – SPECIAL PRECAUSIONS . . .. . . . . . . . . . . . . . . . . . . . . . . 15
7.2.1– Caution with the belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.2.2– Electrical hazards .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.2.3 – Hygienic hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
LIMITED WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
DM800-A.DOC
07-2014
1.1
.3. - Machine capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
.4. - System security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
.5. - Precaution with tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
.6. - Precation with belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
.7. - Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
.8. - Radiation emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
.9. - Life cycle of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

DM800-A.DOC 22/07/14 2
CHAPTER 1
CAUTION
READ ALL INSTRUCTIONS
IMPORTANT
RECEPTION OF THE MERCHANDISE
Take care to verify that the received equipment is not damaged before signing the delivery
receipt. If a damage or a lost part is noticed, write it clearly on the receipt. If it is noticed after
the carrier has left, contact immediately the freight company in order that they do their
inspection.
We do not assume the responsibility for damages or losses that may occur during
transportation.
For your safety, this equipment has been verified by qualified technicians and carefully crated
before shipment. The freight company assumes full responsibility concerning the delivery in
good condition of the equipment in accepting to transport it.
NAMEPLATE
Each machine has a nameplate fixed on the machine, with the general characteristics of the
machine.
1. Serial number
2. Model
3. Date
4. Phase
5. Amperage
6. Voltage
7. Frequency

DM800-A.DOC 22/07/14 3
IMPORTANT SAFEGUARDS
Read all instructions.
To protect against electrical shock, do not immerse cord, plugs, portable appliance in
water or other liquids.
Remove plug from the outlet when the appliance is not in use, before putting on or
taking off parts, and before cleaning.
Do not use outdoors.
Do not let cord hang over edge of table or counter or touch hot surfaces.
Do not operate any appliance with a damaged cord or plug or after the appliance
malfunctions or is dropped or damaged in any manner. Return appliance to the
nearest authorized service facility for examination, repair or electrical or mechanical
adjustment.
The use of accessory attachments not recommended by the appliance manufacturer
may cause injuries.
Always check if the control switch is OFF before plugging cord into wall outlet. To
disconnect, turn the control switch to OFF, then remove plug from wall outlet.
Do not use appliance for other than intended use.
Avoid contacting moving parts.
Save these instructions.
Do not place on or near a hot gas or electric burner or in a heated oven.

DM800-A.DOC 22/07/14 4
CHAPTER 1
GENERAL INFORMATION ABOUT THE MACHINE
The machine’s manual must always be kept close to the machine.
•Before switching on and using the machine, read this manual carefully, especially the
safety instructions.
•This manual must be kept in a safe place and be accessible to everyone that use the
machine.
•Always re-install the plastic pieces when you replace the motor and never connect the
grounded wire for the motor.
The manufacturer is not responsible for the machine’s damages in the following situations:
•Bad use of the machine.
•Problems with electric power.
•Non-authorized changes.
•Deficient upkeep.
•Use of unoriginal parts and products of the machines.
•Not following this manual.
•Repairs made by unauthorized technicians.

CHAPTER 2
NAMEPLATE AND INDUSTRIAL USE
2.1.- MACHINE NAMEPLATE
This machine has a nameplate describing properties, fixed on the
outer part on which the general properties are described:
Image Caption:
Area Purpose
1 Identification of the manufacturer including full address
2 Model
3 Serial Number
4 Voltage
5 Frequency
6 Power
7 Weight of the machine
8 Year and month of fabrication
9 Maximum load lifting (if applicable)
10 IP protection degree (unmarked for IPx0)
11 Fabrication country
2.2.- INSTRUCTIONS MANUAL
Fully respect the content of this instructions
manual.
This instructions manual is part of the machine
and must be kept at reach of the user throughout
the useful life of the machine, under conditions
that preserve its integrity and durability.
2.3.- GENERAL DESCRIPTION
Thank you for choosing or using this equipment. It is our goal to
provide reliable, safe and functional equipments, qualitatively
adequate to the most demanding mechanical, electrical, ergonomic
and food norms. Furthermore, several (electrical, mechanical,
among other) tests are developed so as to assure the final quality of
the supplied equipments.
Technically, this equipment may be defined as follows: Equipment
composed of a steel structure, a series of mechanical devices that,
when electrically triggered, transform food dough. Based on its
manufacturing and operating technological level, this transformation
of products happens without the need for human intervention. Thus,
it is easier to obtain a uniform final product – considering the defined
parameters and corresponding specifications.
2.4.- INDUSTRIAL USE OF THE MACHINE
CAUTION Non-qualified users are forbidden to operate
the machine.
Inappropriate operation of the machine is
forbidden.
This machine has been designed to be operated in the
transformation of bakery and pastry dough.
This machine has been designed to be operated by only one, duly
qualified, user and its job is next illustrated.
The intervention of the machine operator consists of the following:
Placing the dough to be crushing on the table;
Activating the handle to adjust the opening of the rollers;
Activate the conveyor adjustment handle;
The qualification level for a job may be achieved either through
specific training on this machine and production processes, or
through duly proved know-how experience. The qualification of the
operator must be proved when requested.
Throughout the entire manual the operation of the machine is
regarded on an 8 hour daily schedule, notwithstanding the machine
not working for uninterrupted 8 hours. When the machine is used in
a different period, considerations must be adjusted to the proportion
of that use.
The manufacturer may not be held responsible for any damage to
the machine, people, property or animals, resulting from an
inappropriate use.
It is to be considered an inappropriate use of the machine:
Using the machine under inadequate environmental, operational and
physical conditions;
Using the machine disregarding the good practice of the art of
bakery and pastry;
The use of the machine by a non-qualified operator;
Transforming products for which it has not been designed;
Transforming dough with insufficient hydration;
Set the rolls for a sudden reduction of the thickness of the dough;
Operating the machine without its complete installation;
Powering energy different to that specified;
Altering performances;
Removing or changing security systems;
Disrespecting the current laws in the country or the contents of this
manual.
5

CHAPTER 3
TRANSPORTATION, STORAGE, MOUNTING, INSTALLATION
AND CONNECTING
The incorrect transportation, storage, mounting, installation or
connection of this machine by the client or representative may cause
material, people, property or animal damage, the manufacturer not
being held responsible for this.
3.1.- TRANSPORTATION
Always use an adequate transportation device regarding the weight
on the nameplate.
Always act in compliance with the current laws in your country. The
ignorance of such laws does not justify incompliance.
The machine must be transported according to the following images,
with a freight elevator, adequate cables, ropes, chains or hooks.
In case of manual handling the risk of the machine over-sliding or
sliding in an unexpected direction, must be taken into account.
Regularly check the package for damage subsequent to
transportation. In case of damage suspicion, please contact the
supplier for examination or record the event so as to later describe
the situation.
Authorised transportation on pallet
Unauthorised transportation without pallet.
3.2.- STORAGE
Always use transportation equipment for storage that is adequate to
the weight on the nameplate of this machine. The storage site has to
hold the same weight, thus ground storage is recommendable,
avoiding shelves or elevated storage reduces the risk of machine
fall. There is no need for it to be fixed to the ground, however, the
pavement must be flat and must not be slippery. The pavement
should be free of humidity so as to avoid oxidation on painted
chassis machines.
During storage, it is mandatory that the machine is disconnected
from electrical power supply, but under not circumstances should it
be stored subject to bad weather conditions, it must be kept in
conditions similar to the work place.
3.3.- ASSEMBLING AND INSTALLATION
CAUTION During assembling and installation at the work
place, make sure the power supply cable is
disconnected from the socket.
This should be performed by duly accredited
personnel by the manufacturer.
By the operating place of the machine, remove all packaging, such
as cardboard, plastic, pallets, protection wood, film and others.
At the exact work place, the machine must be levelled by mounting
the anti-vibration pads as in the following picture.
All the supports of this machine must be adjusted to the floor.
Anti-vibration pads
CAUTION Never run the machine without its complete
installation.
To have the correct working position, the machine must be installed
on top of a work station.
The work station must be able to support the strain from the weight
of the machine and the load for which it has been planned, in
accordance with the characteristics label.
The pavement must be made of concrete, able to endure the weight
of the machine and the load for which it is set, in compliance with
the properties on the nameplate of the machine. The pavement must
be of a single flat ballast, not containing amendments between the
supports of the machine and having a maximum inclination of 0,5%.
Anti-vibratory supports must be readjusted, whenever necessary.
Make sure no sand or other residue remain between the supports of
the machine and the pavement so as to avoid false grips, oscillation
or inconvenient noises.
6

3.4.- CONNECTING AND ELECTRICAL SUPPLY
CAUTION Any intervention to the equipment must be
made after the electrical supply cable has
been disconnected, however, when working
without power is not possible for technical
reasons, duly precautions to reduce the risk of
electrical shocks and short-circuits must be
taken.
This intervention must be performed by a duly accredited technician.
Electrical connection must be made by means of a plug or junction
box connectors, from a “neutral TT” line, with a 300mA differential
protection.
The electrical power available must comply with the specifications of
the properties on the nameplate of the machine.
Mending supply cables is not allowed.
Power strips for phase reversal, 3D power sockets or other
adaptation systems are not allowed.
More than one machine connected to the same power source
(socket or derivation) is not allowed.
It is necessary to perform an equipotential bonding between
machines that share a ferruled ground wire supplementary
connection, of a section of at least 6 mm2, connected to the exterior
screw of this machine identified by the symbol .
CHAPTER 4
MACHINE USAGE
3.1.- MACHINE CONTROL PANEL
This machine is equipped with a technologically developed control
system which controls engines and other electrical equipments.
For the machine to run, the following conditions must be respected:
Closed lid; emergency button unlocked and main switch on.
ATTENTION:
Control must be performed with a
finger. The use of hard or sharp
objects may cause unrepairable
damage.
4.1.1 – Analog control
4.1.2 – Emergency stop
CAUTION In case of emergency press the
emergency button.
The emergency button must be pressed only when there is the need
to stop the machine abruptly, is case of suspicion of damage to the
machine, hazard to people’s, property’s or animals’ safety.
Do not use this button to stop work under regular conditions, use the
stop button C.
4.1.3 – Rotation direction check
This procedure applies only to machines which are powered by a
three-phase electrical system.
Assure there is nothing on the rollers.
Power the table in compliance with the specifications on the
nameplate of the machine;
Turn the main switch on;
Make sure the lid is closed and the emergency button is not
activated.
Press button B;
The rollers must turn simultaneously;
The rotation direction of the rollers must pull the dough;
Should this not happen, stop the machine on button C.
Turn the main switch F off.
Unplug the machine from the power supply and switch two phases
between themselves.
Switch it all on again, for this way the machine shall turn in the
correct direction.
4.1.4 – Placing the dough and setting thickness
Perform a cleaning operation according to the chapter on daily
maintenance in this manual;
The adequate type of dough and the placing position are two very
important elements in the fabrication process, as on these may
depend on the performance of the machine. Good practice must be
respected so as not to overwhelm the machine
CAUTION Caution: lid closing offers a residual risk of
upper body limbs jam.
Assure there is nothing stopping the closing of
each lid.
Always set handles D and E to adjust of the opening of the rollers
and the conveyor opening adjustments according to the hydration
percentage and the configuration of the dough. It must always be
flattened to avoid it getting stuck on the lid and overwhelm the
machine.
Start the machine as described ahead and only later place the
dough.
CAUTION Never place dough on the rollers while the
machine is stopped.
The start of the machine while loaded can cause
unrepairable damage.
7

4.2.- FUNCTIONING – ANALOG CONTROL
Image caption:
Control Funtion
A Emergency stop button
B Machine start button
C Machine Stop button
D Opening adjustment of the rollers handle
E Conveyor opening adjustment handle
F Main switch
4.2.1– Starting the machine
It is necessary for the protection lid to be closed and the emergency
button inactivated;
Turn main switch F on;
Press button B;
This procedure will initiate the rollers will start to turn.
4.2.2 – Stopping the machine
One of the following actions is necessary:
Open the lid;
Press the lid;
Press button C.
4.2.3 – Resuming work
If necessary close the lid;
Press button B.
3.3.- FAILURE DETECTION AND SOLVING
Possible failure –
detection Probable cause Possible solution
The control does
not offer any
signal
Non-powered
machine Reconnect to energy supply
source
Main switch off Turn on main
switch
Jammed
emergency button Turn to unjam button
Damaged control
buttons Request technical support that is
accredited by the
manufacturer.
Other electric
failure Request technical support that is
accredited by the
manufacturer.
A function of the
control does not
work
A component is
damaged Replace component
Other electric
failure
The machine
works, lacks power
and makes a
strange noise
Mechanical part
splint
Request technical
support that is
accredited by the
manufacturer.
Three-phase
engines working in
two phases.
Restablish
electrical
connection
The blets slide Stretch belts
All functions are
operating,
however, the
rollers do not move
Damaged engine
or the belts have
broken
Request technical
support that is
accredited by the
manufacturer.
“Squeaking” type of
noise Damaged roller or equipment lacking
lubrication
The chassis
wiggles too much The screws that fix it to the pavement
are loose
Tighten stabilising
screws
The machine
operates according
to control, the
movements are
blocked and the
noise is loud
Mechanical
equipment has
been damaged, or
the rollers are
being held by an
alien object.
Check rollers and, if
necessary, request
technical support
that is accredited
by the
manufacturer.
Control is torn or
punctured Use of sharp or cutting objects Replace control
Dirty roller Dirty or worn-out
scrapper Clean and, if necessary, request
technical support
that is accredited
by the
manufacturer.
Paint job oxidation Abrasive
environment or use
of inadequate
products or
cleaning methods.
Other non-
described failure Unknown
Request technical
support that is
accredited by the
manufacturer.
4.4.- PROTECTION MEASURES
The user must comply with all the necessary protection measures
that apply. Thus, possible dust must be prevented by using a work
overall and avoid dough contamination by protecting all capillary
body parts.
4.5.- ACCESSORIES AND TOOLS
This machine does not need accessories or tools for its usage or
assembling.
4.6.- MACHINE STABILITY
Conditions under which the machine complies with the stability
requisite:
Phases Conditions
Transportation
and mounting According to the specific information in the
chapter on transportation, mounting,
installation and connection within this
manual.
Usage According to specific information on
assembling in this manual
According to specific information in the
chapter on maintenance.
Dismounting On dismounting operations it is mandatory
that the machine is on work position.
Out of service When out of service, the machine must be in
working position. The pavement must not be
sloping or slippery. The machine does not
need to be screwed to the floor.
During testing When testing load the above described is
applicable.
During possible
failures In case of power failure or other failure while dough is on the machine, it must be
manually removed or power to be re-
established
8