Doyon BTF080 User manual

ÉQUIPEMENT DOYON INC.
1255, rue Principale
Linière, Qc, Canada G0M 1J0
Tel.: [phone]
Canada: 1 [phone]
US: 1 [phone]
FAX: [phone]
Internet: http://www.doyon.qc.ca
e-mail: [email protected]
BTF080, 100, 120, 140
Product / Produit:
Serial number / Numéro de série:

BTF080/BTF100/BTF120/BTF140-E1R2
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DOYON PLANETARY MIXER
BTF080/ BTF100/ BTF120/ BTF140
ALWAYS READ AND FOLLOW THE OWNER’S MANUAL AND ALL APPLICABLE
SAFETY STANDARDS.
INDEX
CHAPTER 1 .....................................................................................................................................................................3
MACHINE REGISTRATION..............................................................................................................................................3
CHAPTER 2 .....................................................................................................................................................................4
GENERAL DESCRIPTION.................................................................................................................................................4
2.1.- MACHINE’S MANUAL .........................................................................................................................................4
2.2.- IN CASE OF BREAKDOWN ...............................................................................................................................4
2.3.- PACKAGING .........................................................................................................................................................4
CHAPTER 3 .....................................................................................................................................................................5
USING THE MACHINE......................................................................................................................................................5
3.1.- GENERAL FEATURES........................................................................................................................................5
3.2.- MACHINE PROPERTIES....................................................................................................................................5
3.3.- FAULTY USE ........................................................................................................................................................5
CHAPTER 4 .....................................................................................................................................................................6
TECHNICAL DATA ...........................................................................................................................................................6
4.1.- OVERALL DIMENSIONS ....................................................................................................................................6
4.2.- TECHNICAL SPECIFICATIONS ........................................................................................................................7
4.3.- ELECTRICAL INSTALLATION ...........................................................................................................................7
4.4.- SAFETY SYSTEM ................................................................................................................................................8
4.5.- CONTROL SYSTEM ............................................................................................................................................8
4.6.- EMERGENCY STOP ...........................................................................................................................................8
4.7.- NOISE EMISSION ................................................................................................................................................8
CHAPTER 5 .....................................................................................................................................................................9
SHIPPING, POSITIONING AND ELECTRICAL CONNECTIONS .................................................................................9
5.1.- SHIPPING..............................................................................................................................................................9
5.2.- POSITIONING.....................................................................................................................................................10
5.3.- ELECTRICAL CONNECTIONS ........................................................................................................................11
5.3.1.- CAUTIONS.................................................................................................................................... 11
CHAPTER 6 ...................................................................................................................................................................12
PLANETARY MIXER WORKING OPERATION...........................................................................................................12
6.1.- PLACING THE INGREDIENTS ........................................................................................................................12
6.2. - WORKING OPERATION..................................................................................................................................12
CHAPTER 7 ...................................................................................................................................................................28
MAINTENANCE...............................................................................................................................................................28
7.1.- WHEN THE MACHINE IS NEW .......................................................................................................................28
7.2.- EVERY DAY ........................................................................................................................................................28
7.2.1.- CLEANING.................................................................................................................................... 28
7.3.- EVERY SIX MONTHS........................................................................................................................................28
7.3.1.- CHECK THE BELTS ..................................................................................................................... 28
7.3.2.- CHECK THE STATE OF THE BOWL’S FIXING SYSTEM........................................................... 29
CHAPTER 8 .................................................................................................................................................................30
SAFETY INSTRUCTIONS ...............................................................................................................................................30
8.1.- SAFETY INSTRUCTIONS.................................................................................................................................30
8.2.- SPECIAL CARE ..................................................................................................................................................30
8.2.1.- WITH TOOLS................................................................................................................................ 30

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8.2.2.- WITH BELTS................................................................................................................................. 30
8.2.3.- WITH ELECTRIC CURRENT........................................................................................................ 31
8.2.4.- WITH HYGIENE............................................................................................................................ 31
8.3. – PRODUCT LIFE CYCLE .................................................................................................................................31
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CHAPTER 1
MACHINE REGISTRATION
Each unit has a nameplate located on the back part, where all the general characteristics of the unit are
registered, such as :
- Manufacturer’s name, address, phone and fax numbers.
- Technical features:
1. Unit’s model number
2. Serial number
3. Voltage (V)
4. Frequency (Hz)
5. Electric power (kW)
6. Maximum amperage
7. Year of manufacture

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CHAPTER 2
GENERAL DESCRIPTION
The instruction manual is part of the unit and should be preserved during the entire machine’s use.
2.1.- MACHINE’S MANUAL
•Before starting the unit, please read carefully this manual, especially the chapter related to safety.
•This manual should be kept at a place where every user has access and where it cannot be
damaged.
2.2.- IN CASE OF BREAKDOWN
The manufacturer cannot be considered responsible for the unit’s breakdown in the following circumstances:
•Faulty, irrational or misuse of the machine.
•Use that does not comply with national laws.
•Machine’s incorrect installation.
•Problems with electrical power.
•Faulty maintenance.
•Non authorized changes.
•Use of parts or products that are not original.
•Ignoring this manual.
2.3.- PACKAGING
Before unpacking the machine when delivered, check for possible shipping damages. If the machine is found
to be damaged, contact the manufacturer.

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CHAPTER 3
USING THE MACHINE
3.1.- GENERAL FEATURES
The machine has to be used by qualified people. It is designed to work with dough, cream and pastry used in
confectioneries.
3.2.- MACHINE PROPERTIES
The planetary mixer is best if used for producing any types of creams, mixed drinks, brioches, puff pastries,
etc.
3.3.- FAULTY USE
This machine has been designed to operate to the general features of this chapter.
Any other use will be considered harmful and dangerous.
The manufacturer can never be considered responsible for any damage on the machine or on people
caused by faulty use.

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CHAPTER 4
TECHNICAL DATA
4.1.- OVERALL DIMENSIONS
Illustration 2 shows the unit’s overall dimensions.
BTF080
BTF100
BTF120
BTF140
A
[835mm]
B
[1110 mm]
C
[1600 mm]

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4.2.- TECHNICAL SPECIFICATIONS
•Structure built in AISI304 stainless steel.
•Accessories built in AISI304 stainless steel.
•Transmission by belts.
•Gradual linear change of speed.
•Electric lift and descent of the bowl (when applicable).
•Unit’s electronic control.
•Unit’s surfaces are completely smooth. This enables the complete cleaning of the machine.
•Wheels for easy transportation.
•Performances.
Model BTF080 BTF100 BTF120 BTF140
Power (KW) 3kw 3kw 3,7kw 3,7kw
Frequency 60Hz 60Hz 60Hz 60Hz
Voltage 208-240V 208-240V 208-240V 208-240V
Amperage 17 17 20 20
Electrical NEMA code configuration L15-30P L15-30P L15-30P L15-30P
Electrical connection 3PH+Gnd 3PH+Gnd 3PH+Gnd 3PH+Gnd
Maximum bowl capacity (liters) 80 100 120 140
Maximum capacity (kg dough with a
minimum of 50% water) 16kg 20kg 24kg 28kg
4.3.- ELECTRICAL INSTALLATION
DOYON has developed the electrical system complying with present regulations, especially with North
American standards UL763, CSA 22.2 no195 NSF-8 and European normative EN 60204-1: ”Machinery
Security – Machines’ electrical equipment – Part 1: General Applications”.
Also conform to IP45 standards
To increase users’ safety, it is possible to connect a second earth cable. The connection point is identified
with the following symbol:

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4.4.- SAFETY SYSTEM
The unit’s dangerous area is where tools work. Nevertheless, the user is not exposed to the risks because of
the solutions adopted to avoid injuries. There is a safety grid that has to be closed at all time during
operations.
When this safety grid is opened, the tools stop their motion.
During the maintenance process, you must open the covers which are usually screwed. The operator must be
very careful when moving parts of the machine.
The machine’s external general protection rate is IP20: there is no access to moving parts without removing
protections and covers with a key.
4.5.- CONTROL SYSTEM
The machine has a technologically developed system to control its functions. The electrical panel has failure
detection and phase sequence relay, an automaton, change of speed and other components to through-
connect and manage the system.
4.6.- EMERGENCY STOP
The machine has an emergency stop which is a red mushroom-type push button, illustration 6, according to
the present directives.
Illustration 6
4.7.- NOISE EMISSION
The use of special building techniques keeps an A-weighted average sound pressure level, under 70dB,
according to directive 98/37/CE and to normative ISO 3744. “Acoustic: Determination of sound power levels
sources using sound pressure. Engineering method in an essentially free field over a reflecting plane.”

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CHAPTER 5
SHIPPING, POSITIONING AND ELECTRICAL CONNECTIONS
5.1.- SHIPPING
The machine’s weight is indicated on the following table.
.
Model Weight [kg]
BTF080 550
BTF100 550
BTF120 590
BTF140 590
The machine can be lifted, as seen on Illustration 7, with elevators, cables, ropes or hooks. These tools have
to be perfectly dimensioned to withstand the machine’s weight. The unit has to be moved with its wheels
blocked.
During manual moving, it is possible that the machine could slide more than expected or to another direction
because of the wheels.

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BTF080/ BTF100/ BTF120/ BTF140
Illustration 7
5.2.- POSITIONING
The faulty installation of the machine may cause material and personal damage. In this case, the
manufacturer cannot be considered responsible.
The ground surface where the machine will be positioned has to be perfectly rigid and firm and allow the
machine to be balanced, avoiding it to fall during operation.

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5.3.- ELECTRICAL CONNECTIONS
Make sure all electrical wall outlet of the building have the same voltage and power than described on the
machine’s registration plate (chapter 1).
The outlet should be near the machine.
Avoid connecting more than one machine on the same power connection.
The machine must receive power by an electrical line with ground point connection.
5.3.1.- CAUTIONS
WARNING: WHEN YOU USE ELECTRIC TOOLS, ALWAYS PROCEED WITH CAUTION TO REDUCE FIRE
RISKS, ELECTRIC SHOCKS AND PERSONAL DAMAGE. IN ANY CASE, ONLY TRAINED PERSONNEL
SHOULD HAVE ACCESS TO THE MACHINE’S ELECTRIC SYSTEM AND THEY SHOULD ALWAYS
FOLLOW THESE RULES:
1. Stop the machine.
2. Disconnect the electrical current with the master switch.
3. Pull the plug out from the electrical socket.
4. Do all necessary maintenance or repairing operations.
5. Make sure that the machine is in perfect condition to operate.
6. At the end, plug in the machine to the electrical grid again.
7. Connect the electrical current at the master switch.
Never disconnect or modify the machine’s safety systems.

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CHAPTER 6
PLANETARY MIXER WORKING OPERATION
6.1.- PLACING THE INGREDIENTS
•Placing the ingredients is a very important step. The machine’s performance may depend on how
they are placed. They must be put in a way that does not force the machine’s components.
•Warning: during assembly and when taking down the mixer, tools and grid can present a risk:
superior limbs (hands) may be caught.
6.2. - WORKING OPERATION
•After you turn on the main switch, a screen will appear with the commercial brand.
The screen will disappear after a few seconds.
The next screen to appear will be the manual work screen.
•Place the ingredients.
•Put the trolley with the bowl on the machine’s arm.
•Install the tool as seen on illustration 8.

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BTF080/ BTF100/ BTF120/ BTF140
Illustration 8
•The tools should not be installed if the bowl is not correctly placed on the machine. That would be
considered faulty and irrational use of the machine.
•Select a function on the display (speed should suit the product, in order to avoid the risk of forming
excessive dust).
•You may choose to operate with a program in manual or automatic mode.
•If you choose the automatic mode, the machine will stop at the end of the programmed time.
•If you choose manual mode, it is necessary to change specifications or to stop manually the machine.
Follow these steps:
•Open the safety grid.
•If you wish to interrupt the working operation, press “PAUSE” on the display.
•If you wish to end the working operation, press “STOP” on the display.
•For safety reasons, opening the grid has the same effect as pressing “PAUSE”, the machine stops all
movements.
•After closing the grid, it is necessary to choose the desired option on the display.
•This machine is equipped with an avant-garde technology digital control panel. A touch screen which may
be used by the simple touch of a finger. The use of hard or sharp objects can damage the screen.
•After switching the main switch on, the display shows the main options, which are:

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Manual Mode – Screen Functions
A – State: off
cButton to access the automatic screen. (see section Automatic Mode “D”).
dDisplay of time visualisation, format “minutes : seconds”, increase in seconds, regulation every 30
seconds.
eDisplay of speed scale, increase of 1 unity, regulation from “01” to “20”.
fButton to access the rise speed showed in e.
gButton to access the down speed showed in e.
hButton to access the time up showed in d.
iButton to access the time down showed in d.
jButton to access the rising of the bowl’s arm (when applicable).
kButton to access the descent of the bowl’s arm (when applicable).
cb Button to access the function “pause” in work.
cc Button to access the function “start” of work with the time defined in dand the speed in e.
cd Space reserved for the identification logo.

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B – State: in function
cInactive button.
dIf dis in “0” (zero) on start, the time showed during the work is ascending and is incremented until
the machine stops or it will automatically stop when 99 minutes and 99 seconds in dis reached.
If dis in “0” (zero) on start, the time showed during the work is decreasing and will be incremented.
The machine stops automatically when it reaches time “0” (zero) ind.
If dis in work, it will be ascending and adjusted to a superior value, it automatically begins to
decrease. In the same way, it can happen in the inverse situation, if dis decreasing and is
adjusted to an inferior value, it automatically starts to grow.
eDisplay with the function defined in “A”.
Can be changed during the work.
fButton to access the function defined in “A”.
gButton to access the function defined in “A”.
hButton to access the function defined in “A”.
iButton to access the function defined in “A”.
jButton to access the rising of the bowl’s arm (when applicable).
kButton to access the descent of the bowl’s arm (when applicable).
cb Button to access the function “pause” in work. It maintains the time and velocities unchanged.
To restart the work, press “C”cb.
cc Button to access the function “stop” in work.
It stops the work and puts to zero the time in course in d.
This button appears automatically after the machine initiates the work.
cd Space reserved with function defined in “A”.

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C – State: Pause
cInactive button.
dDisplay with constant value.
eDisplay with function defined in “A”.
fButton to access the function defined in “A”.
gButton to access the function defined in “A”.
hButton to access the function defined in “A”.
iButton to access the function defined in “A”.
jButton to access the rising of the bowl’s arm (when applicable).
kButton to access the descent of the bowl’s arm (when applicable).
cb Button to access the function continues the work considering the value of “B”d.
cc Button to access the function “stop” in work.
It stops the work and puts to zero the time in course in d.
This button appears automatically after the machine initiates the work.
Automatic mode – Screen Functions
D – State: programming
cButton to access the manual screen. (see Manual Mode “A”).
dList of selection of programs to be executed. If any line is pressed, the screen automatically
changes to the automatic mode (see “E”).

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eList of program names
To edit each name, press the program wanted to go to the next screen.
The white area shows the text written.
Available buttons from “A” to “Z”.
Button “CLR” moves from the screen without saving and turns back to the screen “D”.
Button “ENT” saves and turns back automatically to the screen “D”.
fList of the first speed to be executed.
To edit each speed, press the program wanted to go to the next screen.
The white area shows the numbers written.
Available buttons from “0” to “9”.
Button “ ” moves on the screen without saving and turns back to screen “D”.
Button “OK” saves and turns back automatically to screen “D”.
gList of the second speed to be executed.
To edit each speed, press the program wanted to go to the next screen.
The white area shows the numbers written.
Available buttons from “0” to “9”.
Button “ ” moves on the screen without saving and turns back to screen “D”.
Button “OK” saves and turns back automatically to screen “D”.
hList of the time of first speed to be executed.
To edit each time, press the program wanted to go to next screen.

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The white area shows the numbers written.
Available buttons from “0” to “9”.
Button “ ” moves on the screen without saving and turns back to screen “D”.
Button “OK” saves and turns back automatically to screen “D”.
iList of the time of second speed to be executed.
To edit each time, press the program wanted to go to next screen.
The white area shows the numbers written.
Available buttons from “0” to “9”.
Button “ ” moves on the screen without saving and it turns back to the screen “D”.
Button “OK” saves and turns back automatically to screen “D”.
jButton to access the languages screen (see screen “K”).
cc Button to access the screen of programs selection (see screen “D”).
cd Space reserved for the identification logo.
E – State: off
(Available to start in first speed)
(Available to start in first speed)
(Available to start in second speed)

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cButton to access the programming screen (see screen “D”).
dDisplay of visualisation of the time. Total of cg and ch .
eDisplay with the function defined in “A”.
fButton to access the function defined in “A”.
gButton to access the function defined in “A”.
hButton to access the function defined in “A”.
iButton to access the function defined in “A”.
jButton to access the function defined in “A”.
kButton to access the function defined in “A”.
cb Button to access the function “pause” .
cc Button to access the function “start” in work with the time defined in dand the speed defined in ce .
cd Space reserved for the identification logo.
ce First speed to be executed.
cf Second speed to be executed.
cg Time in the first speed.
ch Time in the second speed.