Drester Boxer Quattro Combo DB44C User manual

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16015 rev 2014-11-06
Drester Boxer Quattro Combo
DB44C / DI44C
© Hedson Technologies AB 2012
16015 rev. 2014-11-06
Operation manual
Bedienungsanleitung
Mode d’emploi
ENG
DE
FR
SE
IT
ES
Bruksanvisning
Manuale d’uso
Manual de operación

216015 rev 2014-11-06
CONTENTS original language
GENERAL
Purpose of the machine ...........................................................3
Assembly.................................................................................3
Placing the Unit.......................................................................3
Installation ..............................................................................3
Permitted solvents ...................................................................4
Permitted solvent drums ..........................................................4
Collecting tray .........................................................................4
Preparation for use..................................................................5
Service ....................................................................................5
Safety Information ...................................................................6
Technical data .........................................................................6
SPECIFIC FOR THE LEFT SIDE OF THE UNIT
Operating instructions..............................................................7
SPECIFIC FOR THE RIGHT SIDE OF THE UNIT
Operation instructions..............................................................7
Operation without tap water connection ..................................7
The coagulation process...........................................................8
Changing the filter...................................................................8
INHALTSVERZEICHNIS
ALLGEMEINE INFORMATION
Verwendungszweck.................................................................9
Montage .................................................................................9
Aufstellung des Geräts.............................................................9
Installation ..............................................................................9
Zulässige Lösemittel...............................................................10
Zulässige Lösemittelfässer......................................................11
Auffangwanne.......................................................................11
Inbetriebnahme .....................................................................11
Wartung................................................................................12
Sicherheitsinformationen........................................................12
Technische Daten...................................................................12
LINKE SEITE DES GERÄTS
Betriebsanleitung...................................................................13
RECHTE SEITE DES GERÄTS
Betriebsanleitung...................................................................13
Betrieb ohne Frischwasser-anschluss ......................................14
Der Koagulierungsprozess......................................................14
Filtertausch............................................................................14
SOMMAIRE
GÉNÉRALITÉS
Domaine
D’utilisation.............................................................15
Montage ...............................................................................15
Mise en place ........................................................................15
Installation ............................................................................15
Solvants autorisés..................................................................16
Bidons de solvant autorisés....................................................16
Bac récepteur ........................................................................17
Préparations pour l’utilisation ................................................17
Entretien ...............................................................................17
Informations de sécurité.........................................................18
Caractéristiques techniques....................................................18
SPÉCIFIQUE POUR LE CÔTÉ GAUCHE DE L’UNITÉ
Instructions d’utilisation.........................................................19
SPÉCIFIQUE POUR LE CÔTÉ DROIT DE L’UNITÉ
Instructions d’utilisation.........................................................19
Utilisation sans connexion à l’eau du robinet..........................20
Le processus de coagulation ..................................................20
Changement de filtre.............................................................20
INNEHÅLLSFÖRTECKNING
ALLMÄN INFORMATION
Användningsområde..............................................................21
Montering .............................................................................21
Placering......................................................................................21
Installation ............................................................................21
Tillåtna lösningsmedel ...........................................................22
Tillåtna dunkar ......................................................................22
Uppsamlingskärl....................................................................22
Idrifttagande .........................................................................23
Service ................................................................................. 23
Säkerhetsinformation.............................................................24
Tekniska data ........................................................................24
SPECIFIKT FÖR DEN VÄNSTRA SIDAN AV MASKINEN
Bruksanvisning ......................................................................25
SPECIFIKT FÖR DEN HÖGRA SIDAN AV MASKINEN
Bruksanvisning ......................................................................25
Drift utan kranvattenanslutning..............................................26
Koaguleringsprocessen ..........................................................26
Byte av filter..........................................................................26
INDICE
INFORMAZIONI GENERALI
Destinazione d’uso dell’apparecchio.......................................27
Montaggio ............................................................................27
Posizionamento .....................................................................27
Installazione..........................................................................27
Solventi consentiti .................................................................28
Fusti di solvente consentiti.....................................................28
Vaschetta di raccolta..............................................................29
Preparazioni per l’uso ............................................................29
Manutenzione .......................................................................29
Avvertenze di sicurezza..........................................................30
Dati tecnici ............................................................................30
SPECIFICHE PER LA PARTE SINISTRA DELLA MACCHINA
Istruzioni per l’uso .................................................................31
SPECIFICHE PER LA PARTE DESTRA DELLA MACCHINA
Istruzioni per l’uso .................................................................31
Funzionamento senza alimentazione di acqua pulita...............32
Il processo di coagulazione ....................................................32
Sostituzione filtri....................................................................32
CONTENIDO
GENERAL
Aplicaciones de la máquina....................................................33
Montaje ................................................................................33
Ubicación de la unidad ..........................................................33
Instalación.............................................................................33
Disolventes permitidos...........................................................34
Bidones para disolventes permitidos.......................................34
Bandeja de recolección ..........................................................35
Preparaciones para el uso ......................................................35
Mantenimineto......................................................................35
Información de seguridad ......................................................36
Datos técnicos.......................................................................36
ESPECÍFICO PARA EL LADO IZQUIERDO DE LA UNIDAD
Instrucciones de operación.....................................................37
ESPECÍFICO PARA EL LADO DERECHO DE LA UNIDAD
Instrucciones de operación.....................................................37
Operación sin conexión al agua del grifo................................38
El proceso de coagulación......................................................38
Cambio del filtro....................................................................38
ENG
DE
FR
SE
IT
ES

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16015 rev 2014-11-06
GENERAL
PURPOSE OF THE MACHINE
The machine is intended for cleaning of air-driven spray-guns
that have been used for painting.
The left side of the unit has two separate areas for cleaning:
1. An automatic washer (items 1A illustration 1), intended for
cleaning of spray-guns with gravity fed paint-cups.
In this washer either thinner-based solvents or water-
based solvents can be used.
2. A sink (items 2A illustration 1), intended for manual
cleaning of other tools used in connection with vehicle
paint-jobs like: spray-guns with suction fed paint-cups, filler
scrapers, paint brushes and such.
In this sink either thinner-based solvents or water-based
solvents can be used.
The right side of the unit has two separate areas for cleaning:
1. An automatic washer (item 1B illustration 1), intended for
cleaning of air-driven spray-guns with gravity fed paint-
cups that have been used for painting with water-based
paints.
In this washer water or water-based solvents can be
used.
2. A sink (item 2B illustration 1), intended for manual cleaning
of other tools used in connection with vehicle water-based
paint-jobs like: spray-guns with suction fed paint-cups, filler
scrapers, paint brushes and such.
In this sink water only shall be used.
All other use of the unit are not allowed like:
– Emptying excess paint into the unit
– Cleaning of electric chargeable items
– Collecting of various waste
– Cleaning of textile materials
– Storing of items
– Cleaning of hands or other parts of the human body
– Cleaning of any items for food or drinks
The coagulation process described below (according to recom-
mendations from the paint manufacturer) allows the cleaning
water to be re-used. CHECK CAREFULLY WITH THE APPROPRIATE
AUTHORITY TO ENSURE THAT THE FILTERED WATER OBTAINED AFTER
THE COAGULATION PROCESS MAY BE EMPTIED INTO THE REGULAR
DRAIN-WATER SYSTEM. YOU MAY NEED INFORMATION FROM THE
PAINT MANUFACTURER WHEN DOING SO.
ASSEMBLY
– First of all, check if the machine has been damaged during
the transport. Remove the packaging and check again that
the machine has not been damaged during the transport. If
so, report this immediately to the transport company.
– Fit the flange for the extraction (item 3 illustration 1) with
the 4 screws included (see detail illustration 12)
– Fit the glass window into place (item 13 illustration 1)
(see detail illustration 13)
– The air-line on the left side of the unit (item 4 illustration 1)
is during transport placed inside the unit.Take it out, and
fasten it with the magnet in a convenient place on the left
side. The air-line can be routed either outside the side-wall,
or through the gap between the front lid and the side wall.
This air-line is intended to blow out the spray-gun after the
cleaning procedure.
–
The air-gun on the right side of the unit (item 12 illus-
tration 1) is during tra
nsport placed inside the unit. Take
it out, and fasten it with the magnet in a convenient place
on the right side. The air-line for the air-gun can be routed
either outside the side-wall, or through the gap between
the front lid and the side wall.
This air-gun is intended to blow the spray-gun dry after the
cleaning procedure.
PLACING THE UNIT
The DRESTER BOXER QUATTRO C is equipment Category 2 (ref.
ATEX-directive 94/9 EC) and may therefore be placed in loca-
tions classified as Zone 1 (ref. ATEX-directive 1999/92 EC).
If the DRESTER BOXER QUATTRO C is installed in locations
classified as Zone 2 or in unclassified locations, the following
is valid provided that the ventilation of the unit is installed as
described further down in this manual:
The space within 1 m of the DRESTER BOXER QUATTRO C is to
be classified as Zone 2, and the inside of the ducting as Zone 1
(see illustration 17).
Within these areas, all equipment such as electrical items must
be approved for the Zones described. Equipment that generates
naked flames or sparks (e.g. welding or grinding equipment)
may not be used in this area. Smoking is not permitted. If in
any doubt, please contact the local fire service authorities for
advice.
This manual is part of the unit and must be available at all
times.
INSTALLATION
Compressed air
The unit must be connected to compressed air of 7-12 bar
(110-180 psi). When in use, the unit consumes 150 litres/
min (6 cfm) of air (450 litres/min (16 cfm) if connected to a
DRESTER AIRVENT 11660).
The air is to be connected to the moisture trap inside the unit
(item 1 illustration 2).To access this point, remove the front
panel (item 5 illustration 1) by lifting it up-and-out.
The air-line can be led into this point via the slots on the side
of the unit, or through the open back of the unit. In either case,
make sure that the air-line do not bend the hoses or in any
other way harm the pneumatic system of the unit.
ENGLISH
Ref: Illustration attachment 17015

416015 rev 2014-11-06
To prevent pressure drops, the air line and couplings must be
adequately dimensioned. The regulator on the unit is pre-set to
6.5 bar (100 psi). This is the optimal setting and must not be
altered.
The compressed air supplied to the unit must be clean and dry.
If it is not first led through a water trap and filter, it may cause
damage to the pneumatic components of the unit, which will
invalidate any warranty claims.
Fit a connector to the air-line on the left side of the unit (item 4
illustration 1).This air-line is intended to blow out the spray-
gun after the cleaning procedure.
Grounding the unit
Grounding the unit
Make sure that the unit is properly grounded by using the
grounding cable (item 6 illustration 2).
Tap-water connection
Connect a hose for tap water to the water inlet connector (item
13 illustration 2).
The hose can be led into this connector via the slots on the side
of the unit, or through the open back of the unit. In either case,
make sure that the hose do not bend the air-lines or in any
other way harm the pneumatic system of the unit.
Drain hose
Connect a drain hose to the drain outlet connector (item 12
illustration 2). Lead it on to, and secure it well to a regular
drain-water system.
The hose can be led into this connector via the slots on the side
of the unit, or through the open back of the unit. In either case,
make sure that the hose do not bend the air-lines or in any
other way harm the pneumatic system of the unit.
Ventilation
There are three different options for the unit’s ventilation. For
all three options, it must be ensured that the speed of the
air flow at the opening of the hood is at least 0.5 m/s (this
corresponds to a ventilation volume of 600 m3/h (380 cfm)).
The ventilation must be connected in such a way as to ensure
the grounding of all parts.
Option 1: Connect the flange of the hood (item 3 illustration
1) directly to a metal ducting, which is in turn connected to a
ventilation system approved for Zone 1. The ventilation capacity
must be at least 800 m3/h (500 cfm).
Option 2: Fit an air-driven DRESTER AIRVENT 11660 to the
hood and connect this in turn to a metal ducting. Connect this
ducting to a ventilation system approved for Zone 1 to ensure
that the ventilation is at least 800 m3/h (500 cfm).
Option 3: Connect the hood to an electric ventilator of a kind
like DRESTER MINIVENT 2050 via a metal ducting. The ventila-
tion capacity must be at least 800 m3/h (500 cfm). The exhaust
from the ventilator must be led outdoors.
PERMITTED SOLVENTS
The left side of the unit:
This side can be used with solvents and solvent mixtures
intended for spray-gun cleaning, such as acetone, toluene,
isobutanol, xylene that are listed as Group IIA according to IEC
79-20 (EN 60079-20). Also water or water based solvents can
be used on this side.
Never use any solvent if it is not provided with an MSDS (Mate-
rial Safety Data Sheet). Read the MSDS carefully, and follow all
the instructions and procedures provided in the MSDS. If un-
sure, or if more information is needed concerning the solvent,
please contact your solvent supplier.
Do not add other chemicals to the solvent including, but not
limited to, kerosene, gasoline, detergents, fuel oil or chlorinated
solvents.
The right side of the unit:
In the Automatic washer on this side (item 1B illustration 1)
water or water-based solvents can be used.
In the Sink on this side (item 2B illustration 1) water only shall
be used.
General:
All solvents must have a pH value between 4 and 10. Be sure
not to mix water-based solvents with thinner-based solvents. It
is important that all users are informed of what solvent is being
used, at all times.
PERMITTED SOLVENT DRUMS
The DRESTER BOXER QUATTRO C can be used with different
types of drums, but they must comply with the following:
– The drums must fit into the unit
– The drums must be leak-free.
– The drums must be made of a conductive material (valid for
the solvent drums used on the left side of the unit).
– Check for local regulations concerning max allowed volume
of solvent kept in the unit.
Solvent drums are not provided by Hedson Technologies, thus
Hedson Technologies does not take any responsibility for the
drums. Follow the solvent supplier’s instructions carefully.
COLLECTING TRAY
The unit must be installed in such a way as to prevent acciden-
tal leakage of solvent or contaminated water from spreading
into a drain water system, thus representing a hazard to the
environment. This can be done by:
– installing the unit in a location where floor and walls can
hold any accidental drum leakage, or
– equipping the unit with a collecting tray beneath the sol-
vent drum and water container that is large enough to hold the
volume of at least one leaking item.

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PREPARATIONS FOR USE
Remove the front panel (item 5 illustration 1) by lifting it up-
and-out.
Remove the foot-pedal console (items 6 illustration 1) by lifting
it up and folding it out to the side (see illustration 2).
Solvent drums for the left side of the unit:
Two drums are needed, one drum that is empty, and one drum
full of solvent. Both drums must be of the same size, and they
must meet the requirements described under chapter PERMIT-
TED SOLVENT DRUMS. Both drums must be clean on the inside
and they must not contain any solids or other objects that
could be sucked into the pumps when running.
Drum plugs
There are several types of solvent drums on the market, each
with different diameter of the opening. With the unit, a card-
board box with a selection of tapered plugs is supplied (see
illustration 3). Select the plug that fit well into the opening of
the drums, and fit them onto the drum adaptor of the hoses
(see illustration 4).
Solvent fill-up on the left side of the unit:
Use one empty drum and another drum of the same size full of
clean solvent.
Place the empty drum underneath the unit (item 2 illustration
2). Insert the group of hoses containing the drain hose from the
sink into this drum (item 4 illustration 2). Make sure that the
hoses are properly led well down into the drum, and that the
opening is well sealed by the tapered plug.
Take the second drum, the one full of solvent, and pour half of
its contents directly into the gun cleaner’s sink (item 2A illustra-
tion 1). The solvent that is poured in will drain into the drum
underneath the gun cleaner. Make sure to have the ventilation
running during this procedure.
Place the second drum, now half full, on the floor by the first
drum (item 3 illustration 2). Insert the second group of hoses
containing a white hose into this drum (item 5 illustration 2).
Make sure that the hoses are properly led into the drum all the
way down to the bottom, and that the opening is well sealed
by the tapered plug.
The solvent system for the left side uf the unit is now filled-up.
Both drums should be half full. The first drum connected to the
drain hose from the sink , contains the solvent that will be re-
circulating for the automatic wash cycle, and the second drum
connected to the white hose contains clean solvent for rinsing.
The contents of the right drum will gradually be used up and
transferred to the left drum.
Solvent drum with water based solvent for the right
side of the unit:
Place the drum underneath the unit (item 14 illustration 2).
Insert the group of hoses containing the drain hose from the
automatic washer on the right side into this drum (item 16
illustration 2). Make sure that the hoses are properly led well
down into the drum, and that the opening is well sealed by the
tapered plug.
Water
Fill the filtrate container (item 7 illustration 2) to 1/2 of the
volume with clean water.
Operating instructions
Operating instructions should be formulated on the basis of
this manual and translated into the language spoken by the
employees. It should always be available close to the machine.
To avoid confusion, the employees must be informed about the
solvent currently being used in the machine.
SERVICE
Weekly
– Remove the strainers at the bottom of the automatic
washers (item 2 illustration 5) and clean them.
Do not forget to re-fit !
Monthly
– Remove the five nozzles in each automatic washer and
clean them with clean solvent. (see illustration 8).
When changing drums
– Check and if necessary clean the strainers on the suction
hoses.
When changing filters
– Check and if necessary clean the strainer on the suction
pipe (item 15 illustration 2).
– Take out the filtrate container (item 7 illustration 2) and
empty it completely. Rinse it with water and wipe it off with
cloth or paper.
Every month
– Change the water completely.

616015 rev 2014-11-06
SAFETY INFORMATION
Hazards may arise from improper use of the DRESTER BOXER
QUATTRO C. Hazards may also arise from improper choice/han-
dling of drums or solvent. In order to maintain the high safety
standard of the unit, it is important that these instructions are
followed.
– Do not operate the unit until you have read and fully under-
stood this entire User’s Manual.
– The unit should be installed as described in the instructions.
– The unit should be used as described in the instructions.
– The unit should be maintained as described in the instruc-
tions.
– Only original spare parts may be used.
– This User’s Manual must be available and in legible condi-
tion in close proximity to the unit. Every user shall know
where to find the User’s Manual.
– Operating instructions should be formulated on the basis of
this Users Manual, and translated into the language spoken
by the employees.
– Do not modify or in any way alter the unit.
– Do not operate the unit unless it is properly vented. Do not
operate the unit if the extraction of vapors is insufficient.
– Avoid contact with liquid and vapour. Refer to the solvents’
MSDS (Material Safety Data Sheet).
– Wear chemical goggles or similar, to protect your eyes.
Wear chemical-resistant gloves to prevent skin-contact.
Wear chemical-resistant clothing to protect against spills or
splash.
– Personnel suffering from respiratory problems or allergies to
solvents used, must not operate the machine.
– Clean up spills immediately.
– Do not smoke, eat or drink while close to the unit.
– The unit is equipped with a safety valve that will interrupt
the automatic wash cycle if the lid is opened before the
wash cycle is completed.
– Spray guns or any other paint equipment items cleaned
in the unit must be suitable for cleaning in a Zone 1 area
(ref. Category 2 according to EN 13463-1/2001). If unsure,
please contact the spray gun manufacturer.
– The unit must be properly grounded using the attached
grounding cable. If plastic drums are used, the openings
should be wiped off with a damp cloth, to avoid static
electricity, before inserting or removing any hoses or other
equipment.
TECHNICAL DATA
Manufacturer HEDSON TECHNOLOGIES AB
Hammarvägen 4
SE-232 37 Arlöv
Sweden
Tel.: [phone]
Type of machine DRESTER BOXER QUATTRO C
Permitted solvents See section “Permitted Solvents”
Max solvent (water based)
volume of machine 30+ 30+30 litres
(Check for local regulations concerning
max allowed volume for keeping solvents
in the unit)
Maximum drum size 60 litres
Compressed air needed 7-12 bar (110-180 psi)
180 l/min (6 cfm) 2 pumps only
460 l/min (17 cfm) including AIRVENT
11660 in operation
Ventilation capacity
required 600 m3/h (500 cfm)
Pump capacity 10 l/min
Solvent pressure 2 bar (30 psi)
Weight 100 kg (140 lb)
Overall dimensions Height: 1510 mm (59,5”)
width: 1185 mm (46,7”)
max depth: 650 mm (25,5”)
depth at the floor: 610 mm (24”)
Extractor diameter 125 mm (5”)
Sound pressure level <70 dB(A)

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SPECIFIC FOR THE LEFT SIDE OF THE UNIT
OPERATING INSTRUCTIONS
Empty the spray-gun of any residual paint into a separate spills-
dish.
Open the main valve for compressed air (item 7 illustration 1).
Open the lid for the automatic washer (make sure it `clicks` into
the full open position).
Place the spray-gun inside (see illustration 5).
Be sure to fit the trigger clip following illustration 6, and to
push the spray-gun up against the nozzle for the paint-channel
(item 1 illustration 5) before you lock it into position with aid of
the magnets of the trigger clip.
If you prior to cleaning prefer to remove the Air-cap and the
needle of the spray-gun, then place those items as shown by
arrow 5 in illustration 5.
Close the lid, and start the automatic pre-wash cycle by press-
ing the foot pedal No.8A in illustration 1.The spray-gun will
now be automatically cleaned for approx. 1.5 minutes with
circulating solvent.
When the automatic pre-wash cycle is completed, the spray-
gun can be rinsed with clean solvent. The rinsing pump is
activated by pressing the foot pedal No. 9A in illustration 1,
and continues to work for as long as the pedal is depressed.
The pump will feed approx. 75 cc of solvent per pump stroke.
2-3 pump strokes are generally sufficient for one rinse. Less if
the solvent has recently been changed.
When the cleaning procedure is completed, the lid can be
opened and the spray-gun taken out. It can now be manually
further washed or rinsed if required.
By pressing foot pedal No.10A in illustration 1 (NOTE: press it
all the way down !), recirculating solvent will be fed through
the brush placed in the sink (item 1 illustration 7A).
By pressing foot pedal No.11A in llustration 1, clean solvent
will be fed through the spray-nozzle placed in the sink (item 2
illustration 7A).
The brush and spray-nozzle in the sink can be used indepen-
dently of the automatic washer at any time, provided that the
lid for the automatic washer is closed.The intensity of the spray
can be adjusted with the air-flow restrictor (item 1 illustration 14).
Connect the spray-gun to the air-line on the left side of the
machine (item 4 illustration 1), and blow out the spray-gun
through the funnel in the sink (item 3 illustration 7A). By using
this funnel, you prevent the fumes from spreading within the
premises.
Finally, the spray-gun can be blown dry by using the air-gun on
the right side of the unit (item 12 illustration 1).
Close the lid after cleaning.
SPECIFIC FOR THE RIGHT SIDE OF THE UNIT
OPERATING INSTRUCTIONS
Empty the spray-gun of any residual paint into a separate spills-
dish.
Open the main valve for compressed air (item 7 illustration 1).
Open the lid for the automatic washer (make sure it `clicks` into
the full open position).
Place the spray-gun inside (see illustration 5).
Be sure to fit the trigger clip following illustration 6, and to
push the spray-gun up against the nozzle for the paint-channel
(item 1 illustration 5) before you lock it into position with aid of
the magnets of the trigger clip.
If you prior to cleaning prefer to remove the Air-cap and the
needle of the spray-gun, then place those items as shown by
arrow 5 in illustration 5.
Close the lid, and start the automatic pre-wash cycle by press-
ing the foot pedal No.8B illustration 1.The spray-gun will now
be automatically cleaned for approx. 1.5 minutes with circulat-
ing solvent.
When the cleaning procedure is completed, the lid can be
opened and the spray-gun taken out. It can now be manually
further washed or rinsed with water.
By pressing foot pedal No.10B in illustration 1, recirculating
water will be fed through the cleaning brush placed in the sink
(item 1 illustration 7B). Note that the ball-valve on the brush
(item 6 illustration 7B) must be in an open position.
The spray-gun’s paint channel can now be rinsed with clean
water. Press the tapered nozzle of the rinse-gun (item 2 illustra-
tion 7B) against the paint channel of the spray-gun. Pull the
triggers on the spray- and rinse-guns simultaneously. Then rinse
the outside of the spray-gun with the rinse-gun.
The brush and rinse-gun in the sink can be used independently
of the automatic washer at any time.
Connect the spray-gun to the air-line on the left side of the
machine (item 4 illustration 1), and blow out the spray-gun
through the funnel in the sink (item 3 illustration 7B).
By using this funnel, you prevent the fumes from spreading
within the premises.
Finally, the spray-gun can be blown dry by using the air-gun on
the right side of the unit (item 12 illustration 1).
Close the lid after cleaning.

816015 rev 2014-11-06
OPERATION WITHOUT TAP-WATER CONNECTION
If tap water is not available at the site of the gun-cleaner, you
have the option to use recycled water (obtained from the filter-
ing process) for the rinse-gun as well as the cleaning brush
In that case the machine should be reconnected as follows:
Disconnect the hose for the rinse-gun (item 1 illustration 9)
from the valve-panel, remove the red plug from the cross-
junction on the pump (item 2 illustration 9) and fit the hose in
its place.
The wash-brush as well as the rinse-gun in the sink will now
both operate with recycled water by pressing foot-valve 10B
illustration 2.
When using the rinse-gun, the valve on the wash-brush (item 6
illustration 7B) must be closed.
THE COAGULATION PROCESS
1. EMPTYING THE FILTRATE CONTAINER
When the water level reaches the level of the working platform
(item 4 illustration 7B), it is time to perform the coagulation
process. The filtrate container (item 7 illustration 2) must howe-
ver first be completely drained of its remaining content.
Remove the front panel (item 5 illustration 1) by lifting it up-
and-out.
Turn the lever (item 9 illustration 2) to open position, turn the
lever on the cleaning-brush in the sink to a closed position and
start the draining by opening the valve for the pump (item 8
illustration 2).The pump will now completely drain the filtrate
container through the drain hose and into the regular drain-
water system.
You will be able to tell when the filtrate container is empty,
since the pump will start to run faster. Then close the valve for
the pump as well as for the drain hose.
2. COAGULATION
N.B.: IT IS ABSOLUTELY VITAL THAT THE COAGULATION PROCESS IS
CARRIED OUT WITH THE GREATEST CARE, SO THAT LARGE FLOCKS
OF COAGULATED PAINT ARE FORMED. OTHERWISE THE FILTERS WILL
IMMEDIATELY BECOME OBSTRUCTED, AND CANNOT BE RE-USED.
A: Remove the working platform (item 4 illustration 7B).
B: Open the valve for the water agitator (item 5 illustration
7B).
C: Add the coagulation powder as recommended by the paint
manufacturer.
D: Stir the powder with a stick for a moment to avoid that it
sinks down to the bottom in lumps.
D: Allow the agitator to run for a few minutes.
E: Stop the agitator occasionally for around 30 seconds since
this improves the coagulation process. The total coagula-
tion time is around 3-4 min, depending on the amount of
powder, the level of contamination, etc.
When this is done, close the valve for the agitator.
3. FILTRATION
Open the drain-valve (item 10 illustration 2) and drain the
wash-basin completely into the filter (item 11 illustration 2).
Clean the inside of the wash-basin thoroughly with the clean-
ing brush (i.e. with recycled water), so that any remains of
residual flocks are completely drained into the filter.
When this is done, close the drain-valve
CHANGING THE FILTER
N.B.: MAKE SURE THAT YOU USE ORIGINAL DRESTER FILTERS,
NR. 8701 (MAIN FILTER), AND NR. 8702 (PRIMARY FILTER).
THESE FILTERS HAVE BEEN TESTED AND APPROVED BY THE
PAINT MANUFACTURERS.
The primary filter (item 2 illustration 11) collects most of the
coagulated sludge, while the main filter (item 1 illustration 11)
collects the finer paint particles.
Remove the sludge from the primary filter after each coagula-
tion process. (Once it is completely dry, the sludge is easy to
remove from the filter). By doing so the primary filter can be
re-used up to 10 times.
The main filter will gradually become blocked after trapping the
finer paint particles. In general, the main filter can be used for
up to 5 coagulation processes. The main filter must however be
changed every 1-2 months, otherwise there is a risk that mould
will develop.
N.B.: THE COAGULATION SLUDGE MUST BE HANDLED IN ACCORD-
ANCE WITH REGULATIONS FROM THE APPROPIATE AUTHORITY.
INFORMATION FROM THE PAINT SUPPLIER MAY BE NECESSARY.

9
16015 rev 2014-11-06
ALLGEMEINE INFORMATION
VERWENDUNGSZWECK
Reinigung von druckluftbetriebenen Farbspritzpistolen, die zum
Lackieren benutzt wurden.
Die linke Seite des Geräts hat zwei getrennte Reinigungsbe-
reiche:
1. Eine Waschkammer (Teil 1A Abbildung 1), zur automati-
schen Reinigung von Fließbecherpistolen.
In dieser Waschkammer dürfen Waschverdünnung sowie
Lösemittel auf Wasserbasis verwendet werden.
2. Ein Waschbecken (Teil 2A Abbildung 1), zur manuellen
Reinigung anderer Werkzeuge, die bei Lackierarbeiten
benutzt werden z.B.: Saugbeckerpistolen, Spateln, Pinseln
und ähnliche.
In diesem Waschbecken dürfen Waschverdünnung sowie
Lösemittel auf Wasserbasis verwendet werden.
Die rechte Seite des Geräts hat zwei getrennte Reinigungsbe-
reiche:
1. Eine Waschkammer (Teil 1B Abbildung 1), zur automati-
schen Reinigung von Fließbecherpistolen, die zum Spritzen
mit Farbe auf Wasserbasis verwendet wurden.
In dieser Waschkammer dürfen Wasser sowie Lösemittel
auf Wasserbasis verwendet werden.
2. Ein Waschbecken (Teil 2B Abbildung 1), zur manuellen
Reinigung anderer Werkzeuge, die bei Lackierarbeiten mit
Farbe auf Wasserbasis benutzt werden z.B.: Saugbeckerpi-
stolen, Spateln, Pinseln und ähnliche. In diesem Waschbek-
ken darf nur Wasser verwendet werden.
Für folgende Anwendungen darf das Gerät nicht verwendet
werden:
– Leeren überschüssiger Farbe in das Gerät
– Reinigung von elektrisch betriebenen Geräten
– Sammeln von verschiedenen Abfallarten
– Reinigung von Textilien
– Aufbewahrung von Gegenständen
– Reinigung der Hände oder andere Teile des menschlichen
Körpers
– Reinigung von Gegenständen die für Essen und Trinken
verwendet werden
Der Koagulationsprozess (laut Empfehlung des Lackherstel-
lers) ermöglicht die Wiederverwendung des Waschwassers.
BEI DER ZUSTÄNDIGEN BEHÖRDE BESTÄTIGEN LASSEN, DASS DAS
FILTRATWASSER NACH DER KOAGULATION UND FILTRATION IN DAS
ABWASSERSYSTEM EINGELEITET WERDEN DARF. HIERZU SIND INFOR-
MATIONEN DES LACKHERSTELLERS ERFORDERLICH.
MONTAGE
– Prüfen Sie als erstes, ob die Maschine während des
Transports beschädigt wurde. Entfernen Sie die Verpackung
und überprüfen Sie nochmals, ob die Maschine während
des Transports beschädigt wurde. Wenn ja, melden Sie dies
sofort dem Transportunternehmen.
– Montieren sie den Flansch für die Absaugung (Teil 3
Abbildung 1) mit den 4 mitgelieferten Schrauben (siehe
detaillierte Abbildung 12)
– Setzen Sie das Glasfenster in Position (Teil 13 Abbildung 1)
(siehe detaillierte Abbildung 13)
– Die Luftleitung auf der linken Seite des Geräts (Teil 4
Abbildung 1) befindet sich während des Transports im
Inneren des Geräts. Nehmen Sie sie heraus und befestigen
sie mit dem Magneten an einer geeigneten Stelle auf der
linken Seite. Die Luftleitung kann entweder außerhalb der
Seitenwand oder durch den Spalt zwischen Vorderdeckel
und Seitenwand geführt werden.
Diese Luftleitung ist zum Ausblasen der Spritzpistole nach
dem Reinigungsvorgang geeignet.
– Die Luftpistole auf der rechten Seite des Geräts (Teil 12
Abbildung 1) befindet sich während des Transports im
Inneren des Geräts. Nehmen Sie sie heraus und befestigen
sie mit dem Magneten an einer geeigneten Stelle auf der
rechten Seite. Die Luftleitung kann entweder außerhalb der
Seitenwand oder durch den Spalt zwischen Vorderdeckel
und Seitenwand geführt werden.
Diese Luftpistole ist zum Ausblasen der Spritzpistole nach
dem Reinigungsvorgang gedacht.
AUFSTELLUNG DES GERÄTS
Der DRESTER BOXER QUATTRO C entspricht der Gerätekatego-
rie „2“ (ATEX-Richtlinie 94/9 EG) und darf demnach in einem
Arbeitsraum Zone 1 (ATEX-Richtlinie 1999/92 EG) aufgestellt
werden.
Sollte der DRESTER BOXER QUATTRO C in einen Arbeitsraum
Zone 2 oder in einem unklassifizierten Bereich aufgestellt wer-
den, gelten die folgenden Definitionen , sofern die Absaugung
des Gerätes wie weiter unten in diesem Handbuch beschrieben
installiert ist:
Der Bereich 1 m ringsum der DRESTER BOXER QUATTRO C, ist
als Zone 2 zu betrachten und die Innenseite der Absaugleitung
als Zone 1 (siehe Abbildung 17).
In diesen Bereichen muss alle Ausstattung wie z.B. elektrische
Betriebsmittel für die entsprechende Zone zugelassen sein. Ge-
räte, die offene Flammen oder Funken erzeugen (z. B. Schweiß-
oder Schleifgeräte) dürfen in diesem Bereich nicht verwendet
werden. Rauchen ist nicht erlaubt. Im Zweifelsfall fragen Sie bei
Ihrer örtlichen Brandschutzbehörde nach.
Diese Bedienungsanleitung ist Bestandteil des Gerätes und
muss jederzeit verfügbar sein.
DEUTSCH
(Hinweiss: Bildbeilage 17015)

10 16015 rev 2014-11-06
INSTALLATION
Druckluft
Das Gerät muss an Druckluft mit 7-12 bar (110-180 psi)
angeschlossen werden. Im Betrieb verbraucht das Gerät 150
Liter / min Luft (6 cfm) oder 450 Liter / min (16 cfm), wenn eine
DRESTER AIRVENT 11660 angeschlossen ist.
Die Luft muss an den Wasserabscheider im Inneren des Geräts
angeschlossen werden (Teil 1 Abbildung 2). Um an diese Stelle
zu kommen, entfernen Sie die Frontblende (Teil 5 Abbildung 1)
indem Sie diese hoch und dann heraus heben.
Die Luftleitung kann in diesen Punkt durch die Schlitze an der
Seite des Geräts oder durch die offene Rückseite des Geräts
geführt werden. Stellen Sie in jedem Fall sicher, dass die Luftlei-
tung nicht die Luftschläuche des Gerätes verbiegt oder in son-
stiger Weise das pneumatische System des Gerätes beschädigt.
Um Druckverluste zu vermeiden müssen die Luftleitung und
Kupplungen ausreichend dimensioniert sein. Der Druckregler
am Gerät ist auf 6,5 bar (100 psi) voreingestellt. Dies ist die
optimale Einstellung und darf nicht verändert werden.
Es darf nur trockene und gereinigte Druckluft verwendet
werden. Wenn die Luft vorher nicht durch einen Wasserabschei-
der und einen Filter geleitet wird, können die pneumatischen
Komponenten beschädigt werden und die Herstellergarantie
erlischt.
Montieren Sie eine Kupplung auf die Luftleitung auf der linken
Seite des Geräts (Teil 4 Abbildung 1). Diese Luftleitung ist zum
Ausblasen der Spritzpistole nach dem Reinigungsvorgang
gedacht.
Erdung des Geräts
Stellen Sie sicher, dass das Gerät ordnungsgemäß mit dem
Erdungskabel (Teil 6 Abbildung 2) geerdet ist.
Frischwasseranschluss
Schließen Sie einen Schlauch für Zapfwasser an den Wasserein-
laufstutzen (Teil 13 Abbildung 2) an.
Der Schlauch kann mit diesem Anschluss über die Schlitze
an der Seite des Gerätes oder durch die offene Rückseite des
Gerätes geführt werden. Stellen Sie in jedem Fall sicher, dass
die Wasserleitung nicht die Luftschläuche des Gerätes verbiegt
oder in sonstiger Weise das pneumatische System des Gerätes
beschädigt.
Abflussschlauch
Verbinden Sie einen Ablaufschlauch mit dem Auslass-Anschluss
(Teil 12 Abbildung 2). Schließen Sie ihn gut befestigt an ein
normales Abwassersystem an.
Der Schlauch kann durch die Schlitze an der Seite des Gerätes
oder durch die offene Rückseite des Gerätes zusammen geführt
werden. Stellen Sie in jedem Fall sicher, dass die Luftleitung
nicht die Luftschläuche des Gerätes verbiegt oder in sonstiger
Weise das pneumatische System des Gerätes beschädigt.
Belüftung
Es gibt drei verschiedene Möglichkeiten für die Absaugung des
Geräts. Für alle drei Möglichkeiten muss sichergestellt wer-
den, dass die Geschwindigkeit des Luftstroms an der Öffnung
der Haube mindestens 0,5 m/s beträgt (dies entspricht einem
Belüftungsvolumen von 600 m3/h (380 cfm)). Die Absaugung
muss so angeschlossen sein, dass sie die Erdung aller Teile
gewährleistet.
Option 1: Verbinden Sie den Flansch der Haube (Teil 3 Abbil-
dung 1) direkt mit einer Metall-Rohrleitung, die wiederum mit
einer für Zone 1 zugelassenen Ventilationssystem verbunden
ist.
Die Belüftungskapazität muss mindestens 800 m3/h (500 cfm)
betragen.
Option 2: Bringen Sie einen druckluftbetriebenen DRESTER
AIRVENT 11660 an den Flansch der Haube an und verbinden
Sie ihn mit einer Metall-Leitung. Verbinden Sie diese Rohleitun-
gen mit einem Ventilationssystem welches für Zone 1 zuge-
lassen ist und somit eine Belüftung von mindestens 800 m3/h
(500 cfm) garantiert. HINWEIS: Die DRESTER AIRVET 11660
kann die Belüftungsanforderung nicht alleine erfüllen.
Option 3: Schließen Sie die Haube an einen elektrischen Venti-
lator der Art des DRESTER MINIVENT 2050 über eine Metall-
Rohrleitung an. Die Belüftungskapazität muss mindestens 800
m3/h (500 cfm) betragen. Die Auslassöffnung des Ventilators
muss ins Freie führen.
ZULÄSSIGE LÖSEMITTEL
DIE LINKE SEITE DES GERÄTS:
Waschverdünnung, Mischungen von Lösemitteln wie z.B.Ace-
ton, Toluol, Xylol, Isobutanol (2-Methylpropan-1-ol) die laut IEC
79-20 (EN 60079-20) der Gruppe IIA zugeordnet sind.
Weiterhin Lösemittel auf wässriger Basis.
Benutzen Sie kein Lösemittel, welches nicht im SDB (Sicher-
heitsdatenblatt) angegeben ist. Lesen Sie das SDB sorgfältig
durch und befolgen Sie die darin angegebenen Anweisungen
und Verfahren. Wenn Sie unsicher sind oder wenn mehr Infor-
mationen zu einem Lösemittel benötigt werden, wenden Sie
sich bitte an Ihren Lösemittel-Lieferanten.
Fügen Sie keine anderen Chemikalien zum Lösemittel hinzu.
Die gilt einschließlich, aber nicht beschränkt auf, für Kerosin,
Benzin, Reinigungsmittel, Heizöl oder chlorierte Lösemittel.
DIE RECHTE SEITE DES GERÄTS:
In der Waschkammer für automatische Reinigung auf dieser
Seite (Teil 1B Abbildung 1) können Wasser oder wasser-basierte
Lösemittel eingesetzt werden.
Im Waschbecken auf dieser Seite (Teil 2B Abbildung 1) darf nur
Wasser verwendet werden.
ALLGEMEIN GILT:
Alle Lösemittel müssen einen pH-Wert zwischen 4 und 10
haben. Achten Sie darauf keine wasserbasierten Lösemittel
mit verdünnten Lösemitteln zu mischen. Es ist wichtig, dass
alle Benutzer zu jeder Zeit über das verwendete Lösemittel
informiert sind.