Drive.web Speedy User manual

Contents Page
, UL, FCC, IC, warnings, copyright notice 2
speedy identification and standard features 3
speedy options listing 3
speedy specials 4
speedy installation 4, 5
speedy power and serial port connections 6, 7
speedy drive-dedicated models, drive setup info 7, 8
speedy Ethernet networking, system setup 8
Get started with savvy engineering & design software 9 - 11
Upgrade savvy and speedy,savvy-SFD upgrade 12
savvyPanel touch screen operator station 13, 14
speedy Comms Interfaces Modbus and EIP/PCCC 15 - 17
Option 06 winder control library 17
savvy - savvyPanel diagrammatic overview 18, 19
drive.web product line highlights 20
Free drive.web online training seminars 20
drive.web automation
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models dw220, dw222, dw223,
dw225 & dw226
Installation & Operation Manual
for firmware version 0x2019
speedy
drive.web
Distributed Process Controller
speedy, savvy, savvyPanel, smarty, Bardac and drive.web are trade marks of Bardac
Corporation, registered in the U.S. and other countries.
®
®
®
®
CE
Drives and Automation
Call 800-848-2504
www.emainc.net

EMC Standard, EN 61326-1: 2006, Electrical Equipment for Measurement, Control and
Laboratory Use.
Emissions Class A, Commercial Equipment.
Immunity Table 2, Industrial Equipment.
LVD Standards, EN 61010-1: 2010, Safety Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use and;
EN 61010-2-030: Particular Requirements for Testing and Measuring Circuits.
speedy is an industrial controller designed for permanent installation by qualified professionals.
If it is used in a manner not specified herein the protection provided may be impaired.
speedy and its packaging contain recyclable materials.
This device is designed to comply with Part 15 of FCC Rules. Operation is subject to the following
two conditions: (1)This device may not cause harmful interference, and (2)this device must
accept any interference received, including interference that may cause undesired operation.
This Class [A] digital apparatus is designed to comply with Canadian ICES-003. Cet appareil
numerique de la classe [A] est conçu conformer à la norme NMB-003 du Canada.
Warning! It is essential that you read and understand this entire manual and the entire
contents of the savvy software Help menu before proceeding with your installation and
configuration. See page 9 for savvy installation instructions. For more information and to
download manuals and software, go to www.driveweb.com or contact us. See page 24.
Warning! Your use of savvy software and drive.web devices may cause motors and
machinery to power up with high Voltages or start or operate in an unexpected, dangerous or lethal
way. It is essential that you are completely familiar with all of the equipment and the system design
before attempting to program or edit a program or connect to any live device. It is also essential that
a risk assessment is conducted to identify hazards. Risks must be reduced to tolerable levels.
Warning! You are entirely responsible for the configuration or use of any drive.web product.
By configuring or using these products you agree to indemnify and hold harmless Bardac
Corporation, its’ employees, directors, officers, distributors and resellers against the consequences of
your configuration or use of the products.
Warning! Information in this manual is subject to change without notice. You are responsible
for verifying the proper operation of your speedy module. Special care must be taken after loading
new firmware or installing new options.
Warning! Avoid permanent damage to your speedy, never exceed any min or max values.
Do not connect any speedy terminal to mains circuits. See page 8 for IO ratings.
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This product is designed to conform to CE and UL standards:
lwIP is incorporated into speedy firmware. lwIP Copyright (c) 2001-2004 Swedish Institute of Computer Science. All rights reserved.
Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:
1. Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the
documentation and/or other materials provided with the distribution.
3. The name of the author may not be used to endorse or promote products derived from this software without specific prior written permission.
THIS SOFTWARE IS PROVIDED BY THE AUTHOR ``AS IS'' AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING,
BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE AUTHOR BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL,
SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF
SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER
CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING
NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE
POSSIBILITY OF SUCH DAMAGE.

Product identification, speedy model number
speedy is a range of programmable devices using drive.web distributed
control over Ethernet for industrial process automation. To program and use
a speedy you must get the savvy software tools from www.driveweb.com.
Please see pages 9 to 12.
To find the speedy‘s firmware version, launch savvy, choose Get Detailed
Info from the speedy contextual menu. See pages 11, 12.
dw220 generic ModbusRTU master up to 500kbps.
dw222 for ODE-2 variable frequency drive.
dw223 for ODP open-loop vector drive.
dw225 for YaskawaF7 inverter drive.
dw226 for HVAC variable-torque AC pump and fan drive.
Basic speedy standard features
drive.web distributed process control.
10/100Base-T(X) Ethernet, page 6
Field upgradeable firmware
Ultra-compact design may be permanently bonded inside equipment.
High-speed ModbusRTU on EIA485. Up to 500kb/s.
Drive-dedicated models can bus-share EIA485 network to control or
monitor additional servers at different addresses. See page
E-Mail Notify block, outgoing SMTP mail server support, page 11.
Basic Control Function Block Library. See savvy User Manual for listing.
speedy options
Software options may be added using savvy. See page 13. See
savvy User Manual, Appendix A for function block listings.
04 ModbusTCP/IP Slave/Server. See page 18.
05 Process Control. Function Block Library 1.
06 Winder Control. Function Block Library 2. See page 19.
10 Advanced Math. Function Block Library 3.
25 EIP/PCCC Slave/Server. See page 18.
26 savvyPanel Operator Station Interface. See pages 14 to 17.
29 Solar with Sun Position calculator.
50 DIN rail mount with terminal block wiring.
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speedy Specials
Generic engineered solutions include required options (in
parentheses), system configuration and wiring diagram. Contact us
for many other engineered solutions. Options may be added.
-1101 Open-loop Constant Tension Center Winder (05, 06)
-1102 Closed-loop Dancer Control Center Winder (05, 06)
-1103 Closed-loop Loadcell Control Center Winder (05, 06)
-1104 Slip Core Winder (05, 06)
speedy Installation
speedy is designed for permanent installation by qualified professionals.
Warning! Dangerous, High Voltages that may cause
injury or death are present on drives, motor controllers and
other industrial devices!
Only qualified personnel who are completely familiar with the
system that the speedy will connect to should proceed!
Environment: UL/IEC Pollution Degree 2, Operating
temperature, 0°C min., 50°C max. Altitude 3000m max. Storage
temp, -20°C to 60°C. Humidity 95% max. non-condensing. Install
in metal enclosure with no RF noise source
Dimensions & Clearances:
1” clearances must be provided on three long sides to promote airflow.
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23mm
0.91”
36mm
1.42”
21mm
0.83”
48mm
1.42”
57mm
2.24”
23mm
0.91”
Standard model with DIN rail mounting option

speedy Installation continued...
Weight: Standard-19g(0.7oz). w/ DIN rail & terminals - 28g(1.0oz)
Power requirements: Regulated 24VDC ±10%, 40mA. Do not
connect to a distributed DC power network.
Serial port EIA485(RS485) 0.1 to 500Kbps. Unisolated, power
and serial circuits must have compatible common-mode Voltages.
Ethernet port MDI 8P8C, “RJ45” jack, 100baseTX, 10BaseT,
Full Duplex, Auto Negotiation, Auto-MDIX, IEEE 802.3ab.
USB port Peripheral-type Micro-B jack.
Ethernet LEDs For setup, troubleshooting and monitoring:
100 Green LED indicates 100BaseTX Ethernet connection.
Link / Activity Yellow LED. On for Link, flashing for activity.
Adhesive Mounting. Clean adhering surfaces with alcohol first.
Use caution, bond is permanent. Adhere on or near the drive
or EIA485 device. Do not obstruct air vents, access points or
product labels. Do not attach speedy near hot spots such as
heatsinks, cooling fans, etc., nor near to AC power lines.
DIN rail option. Use 35x7.5mm rail per IEC 60715, EN50022.
Terminal wiring: Strip 7mm(0.28”) or use ferrules. Use
0.2mm2 (AWG24) minimum. One wire, 2.5mm2 (AWG12)
maximum. Two wires, 1.5mm2(AWG14) maximum. Two
wires with ferrules, 1mm2 (AWG18) maximum.
Terminal tightening torque: 0.5 Nm (4.4 in⋄lbs)
Signal wiring notes. Use twisted-pair wiring. All wiring
outside of the metal enclosure should be shielded cable with
individually shielded twisted-pairs such as Belden 8163.
Ground the shield at only one end with a 360° clamp where
the shield enters your metal enclosure. Separate all wiring
from RF noise sources and AC power cabling.
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speedy power and serial connections
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24V
0V, C
A
B
dw220
standard 15”, 24AWG,
solid-wire connections.
with DIN rail mount option.
Single, local device connections. 24V
0V, C
A
B
0V 24V
C
A
B
24V
0V
A
B
24V
0V, C
A
B
YF7
terminal
Wire
name
SP
24V
IG and SN
0V, C
S- and R-
A
S+ and R+
B
with DIN rail option.
Single, local device connections.
24V
0V, C
A
B
dw225
standard 15”, 24AWG,
solid-wire connections.

speedy serial port connections continued...
Name
EIA485 name
Modbus name
Description
A
A or Data −
D0
Inverting Pin
B
B or Data +
D1
Non-Inverting Pin
C
SC or Data 0V
Common
Common Reference
Aand Bmust share a single twisted-pair. Cmay use one or both
conductors in another pair. Do NOT pair Cwith other signals.
EIA485 Common Reference is required. It is named C so that it is not
confused with other common, ground or shield connections.
Correct multipoint topology is daisy-chain or trunk with device at each
end and additional devices on short stub branches. Star, ring, or
extended branch topologies are NOT recommended.
Connect line termination between Aand Bat both physical ends of a
ModbusRTU network, typically 150Ω, 0.5W or for networks with line
polarization, 120Ω, 0.25W and 1nF, 10V cap in series. Do NOT provide
line termination on any network with an Optidrive.
Drive setup
speedy
model
Supported
drive
Required drive settings
Related drive
settings
dw220
Generic
Baud-rate, framing
Serial loss behavior
dw222
OptidriveE2
P-36; Address = 1,
Baud rate= 115.2Kbps
P-36, Comms Loss Trip
Enable
dw223
OptidrivePlus
P2-26, Baudrate = 115.2Kbps
P2-27, Address = 1
P2-26, T, trip or R,
ramp on serial loss
dw225
YaskawaF7
H5-01 = 1F, decimal 31
H5-02 = 4, 19.2Kbps
H5-03 = 00, No parity
H5-06 = 05, Min. delay 5ms
H5-04 Stopping Method
H5-05 Serial Fault
Detect
dw226
OptidriveHVAC
P-36; Address = 1,
Baud rate= 115.2Kbps
P-36, Comms Loss Trip
Enable
dw223 Optidrive Plus Notes
Check drive model number and firmware version. P0-28 and
P0-29 should indicate 2.2 or higher. Model number must end in -M for
firmware versions prior to 3.0.
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I I

Drive setup continued...
dw225 Yaskawa YF7 Notes
Check Flash ID, U1-14 = 3020.
Check internal line termination switch S1-1.
You must cycle the YF7’s power, waiting for the screen to
blank, before re-powering, in order for parameter changes
to take effect.
speedy Ethernet Networking & Programming
Before proceeding, it is important to have a basic
understanding of Ethernet TCP/IP networks. Assigning an
invalid or duplicate IP address will cause serious network
malfunctions! speedys are all shipped with the same IP
address, 10.189.189.189. Consult your company’s IT
department for an appropriate, unique IP address.
Find useful networking information. Under the Help menu
click on User Manual. Scroll down to the Basic
Network Administration section.
Set up Your Physical Ethernet Network - You Will Need:
A standard Category 5e cable with 8P8C/RJ-45
connectors on both ends for each drive.web device and
your computer.
For systems with more than one drive.web device, an
Ethernet switch with ports for all drive.web devices and
your computer.
Set up Your Computer - Get savvy
With free drive.web savvy software, easily program and
monitor your speedy, perform data trending and create
distributed control systems.
To download the latest version of savvy go to
www.driveweb.com and click on Get savvy.
Java Runtime Environment must be installed to run
savvy. There is a link on the Get savvy page to
download Java for free.
If you do not have internet access, install savvy and Java
from the Bardac Infodisk. Browse to the savvy link,
off-line installation. Contact us for the files or Infodisk.
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Get started with savvy
We strongly recommend attending our free on-line training
seminars. To register and get your invitation, call or e-mail
[e-mail].
Before proceeding with your systems designs it is very
important to familiarize yourself with savvy, the
configuration software.
We strongly recommend you read the User Manual and
Getting Started Guides under the Help menu.
Use Create Phantom in the Directory menu to practice,
explore all drive.web products and options and design and
configure off-line. Design systems in Phantom devices and
Export Data under the Directory menu for later use in
live devices. Import Data into phantoms to work off-line.
The savvy window title bar indicates the current view.
The status bar above the viewing area provides object and
location data and navigation arrows.
savvy views are hierarchical with the Directory view at top.
Use the navigation arrows to view the next higher level or
go backward and forward through views. Note that window
menus change as you navigate.
Hover mouse cursor over any active object, device,
function block, connection or parameter icon to view object
information in the status bar and reveal a hover-button.
Click a hover-button or right-click anywhere in an active
object to access a contextual menu. See below.
savvy functionality may be limited if you do not have the
required password-protected capability level (see File >
Capability...) or a device is locked with a password (see
contextual menu below).
Warning! Changing a device IP address WILL disrupt its
network connections! If a speedy is communicating with
other devices or drives you must be prepared for system
disruption and to remap connections in those devices when
changing an IP address. In the File menu choose Utility >
Remap Export File to remap a dw-system file with
different IP address(es).
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'111'
11111
' 1 111
1
11111
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1
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1

Get started with savvy continued...
Device Directory window, select File > Administrate > Set
IP Addresses for System. The serial number marked on
your speedy is its MAC Address. Enter a unique IP
address within your computer’s subnetwork, click OK.
A speedy icon should appear with IP address beneath.
If the icon at right appears, a network connection problem
exists. Check connections, LEDs and that the speedy IP
address is within your computer’s Ethernet subnet mask.
Device Directory window, select Directory menu.
Discover All Local Devices. When speedy is powered
up and connected to the same local network as your
computer, an icon should appear.
Discover Device... Anywhere on the internet via a public
IP address, VPN or similar.
Advanced Users: At the bottom of the Set IP
Addresses window, click the arrow next to
Network Information to set subnet mask,
router, SMTP mail server and SNTP time server
IP addresses. See the savvy user manual.
Note! If the Network Information box is
expanded, this network information will be set in
the device(s) whose IP address(es) are changed.
Warning! Importing a configuration into your speedy
will result in immediate execution of that configuration.
Dangerous Voltages and rotating machinery may
result!.Use a phantom to preview a configuration.
Directory > Import / Export Data. All device
configurations and drive.web connections between
devices in the directory.
speedy contextual menu (via right-click or hover-button)
Change Name. Name your speedy for easy identification.
Import Device Data / Export Device Data... Load /
save configuration data to / from this speedy only.
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10. 189 .189.189
192.168.1.25
0
Laminator Stage 2