Durabike BKE101 eazi-rider User manual

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Operating Instructions

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Registration
Your Durabike is guaranteed for 1 year.
Please fill in the following details and return to the address below.
Your
Details
Name:
Address:
Contact Number:
E
-
mail:
Retailer Details
Name:
Branch Address:
Receipt Number:
Bike Details
Model
Number:
BKE101 eazi-rider Mountain
Frame Number
:
Motor Number
:
Frame Colour
:
Battery Number
:
Durabike Warranty Registration
Bailcast Limited,
Chorley North Industrial Park,
Chorley, Lancashire
PR6 7BX
Detach here

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Important Information
Please complete the following as it will form part of your warranty:
Retailer Details
Name: Branch:
Address:
Purchase Date: Receipt Number:
Bike Details
Model:
Frame Number: Motor Number:
Frame Colour: Battery Number:
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Contents
Page
o
Contents 3
o
Introduction 4
o
Technical Information 4
o
Motor Controller 5
o
Set-up and Adjustment 8
o
Maintenance 9
o
Manufacturer’s Warranty Card 11

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Introduction
Please spare a few minutes to become familiar with this manual.
It will help you to get the best from the excellent Durabike. Retain the manual in
case you wish to lend the bike or pass it on, or even need to refresh your memory
of some detail.
The Durabike is fine in rain or snow. It is not amphibious and immersion in water
would short out the motor and invalidate the warranty. Do not overload the
Durabike (max 150kg) and remember that a fully loaded bike will be less
responsive in braking or steering.
When the bike is not in use, always turn off the motor and remove the key.
To prevent serious damage to the motor and controller do not ride without the
battery in place, particularly downhill.
Technical Information
Dimensions
(LxWxH) 1700mm x 650mm (Handle bars) x 980mm
Wheel Size 26” x 1.95 Wheel Base 1170 mm
Frame Material Aluminium Alloy Net Weight 21 kg
Maximum Load 150 kg Maximum Speed 25 km/h
Motor
Type Mini high speed
brushless Specification 36V250W
Rated Speed 280r/min Output Torque 7.5N.m
Controller
Cut-off voltage 30±1V Burst Discharge
Current 13±1A
Charger
Input Voltage AC110-240V 0.8A
50-60Hz Charging
voltage/current DC42.0V 2A
Battery
Model 36V 10AH Drive Mode PAS
Range 35-45km Operating
Temperature -10
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Maintenance
Charger
The charger is a sealed unit. It should not be tampered with nor cables or plugs
changed.
It must be used in a safe well ventilated area, protected from heat and damp out of
reach of children and away from flammable or explosive materials.
Liquids or metal objects must not be put into the charger.
Charging
First connect the charger lead to the battery. Then plug into the wall socket and
switch on.
The LED on the charger will glow RED to show charging; It will show BLUE when
charging is complete.
Monitor the charger from time to time and promptly turn off when the blue light
shows.
Disconnect the battery first, then the wall socket.
Normal charging is 3-6 hours; never leave the charge on longer than 10 hours.
If the charger overheats or smells hot, stop charging.
Motor and Controller
Protect the exposed wiring to avoid damage which could result in a short circuit.
Avoid exposing the controller to damp while washing and do not immerse the
motor.

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Set-up and Adjustment
Pedals
Pedal are stamped (L)eft or (R)ight on the ends.
Install correctly, noting that the left hand has a left hand thread.
Chain Tension
The rear wheel will be set before delivery to give the correct tension. In the event
that the hub is moved it should be set by a person with experience of Deraileur
gears.
Wheels
Check that the tyre is central in the forks. Check tightness of hub nuts to these
figures.
Front wheel – Quick release; Rear wheel – minimum 30Nm
Head tube and Saddle Tube
Adjust for height. The maximum safe height is indicated by a safety line which
must not be exposed.
Quick release accessories
The locking force required is between 15-17kgf.
Lubrication
Chain and crank should be lubricated with spray lubricant.
The headset should be given a few drops of oil monthly.
Brakes
Inspect all brake pads regularly and replace early. If metal parts come into contact
with the aluminium brake disk replacement will be needed.
Battery
The battery is a new generation Li-ion battery, amazingly powerful and light. For
best life, always charge the battery with the supplied charger which continuously
controls the charge rate according to temperature.
Charge the battery before first use; the performance will improve after a few
recharges.
With regular charging, the battery is good for better than 1,000 cycles.
Performance will be reduced by low temperature; as much as 30% will be lost at
temperatures below 0
C
., which will be recovered on warming.
The battery should be part charged monthly, or the warranty will be invalidated.
(Even if it means going out in the cold and wet) Avoid dropping the battery and
protect it from impact. Keep the battery away from heat, direct sunlight and damp.
Protect the charging port with the rubber bung supplied to avoid ingress of
moisture or dirt.
As the battery contains flammable materials it must be taken to a recycling site for
correct disposal. Under no circumstances should the battery be put into a fire.
For charging guidelines see page 9.
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Motor Controller
Display and Function
1 UP Button 10 Push power assist
2 SW Button
11
Km/H MPH Riding speed
3 DOWN Button MXS MAX speed
4 Battery capacity AVS Average speed
5 Headlight
12
Km Mil Distance
6 Brake display DST Trip distance
7 TM Single trip ODO Total distance
TTM Total trip VOL Battery voltage
8 MOTOR W Power 13 ASSIST PAS level
MOTOR
o
C Temperature CRUISE Cruise
9
o
C Environment
On and Off
To turn on, press and hold SW
(2)
.
Repeat to turn off.
1
2
3
4
5
6
7
8
9
1
3
1
2
1
1
10

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Screen 1
This is the default display showing the following information.
Battery Capacity
(4)
o
C
Temperature
(9)
MOTOR W
Motor Power
(8)
MPH
Riding Speed
(11)
DST
Trip Distance
(12)
TM
Single Trip Time
(7)
Headlight
Hold down the Up
(1)
button to turn on the headlight, the headlight symbol
(5)
will be
illuminated on the controller.
To turn off repeat the process.
Pedal Assisted Level
The motor power previously selected will automatically be displayed.
This can be adjusted from 0 to 5 (maximum assistance) by gently pressing either
UP
(1)
or DOWN
(3)
.
Cruise
To hold the riding speed, press the DOWN
(3)
button until ‘C’ is shown as
Assistance Level.
This function operates only above 7Kph, 4.5MPH.
To cancel Cruise mode simply apply the brake or press any button.
Push Power Assistance
Hold the DOWN
(3)
button and the bike will self-propel at 6Kph, 3.5MPH. The Push
power assist
(10)
symbol flashes.
To stop assistance release the button.
Resetting Single Trip Information
Hold down both UP
(1)
and DOWN
(3)
buttons.
To clear the displayed distance DST
(12)
and time TM
(7)
, press SW
(2)
button within 5
seconds.
From Screen 1 a brief press on the SW
(2)
button will display Screen 2 or for
Screen 3 give a double press.
Whilst riding the display will revert to screen 1 after 5 seconds.
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Screen 2
Information displayed:
Battery Capacity
(4)
AVS Average Speed
(11)
o
C Temperature
(9)
ODO Total Distance
(12)
MOTOR W Motor Power
(8)
TTM Total Riding Time
(7)
Screen 3
Information displayed:
Battery Capacity
(4)
MXS Maximum Speed
(11)
o
C Temperature
(9)
VOL Battery Voltage
(12)
MOTOR W Motor Power
(8)
After 5 seconds the MXS
(11)
will change to riding speed, MPH
(11)
.
Revert to screen one by touching the SW
(2)
button.
Motor Temperature Alarm
If the motor temperature rises too high, MOTOR
o
C
(8)
will flash. The motor power
will be reduced until the temperature recovers.
The controller will close down after 5 minutes if the Duarbike is unused.
rror Codes
If an error code is displayed, switch off the controller. If the code persists upon
turning on after 10 minutes, contact (RAC) your supplier.
Controller Settings
Display
Metric
Imperial
Riding Speed
(11)
Km/H MPH
Total Distance
(12)
Km Mil
Temperature
(9) o
C
o
F
With the controller turned on hold down both UP
(1)
’and DOWN
(3)
buttons.
Maximum Riding Speed
Reset by pressing UP
(1)
or DOWN
(3)
. Default is 25Km/H(15mph).
Press SW
(2)
to confirm and switch to the next setting.
Wheel Diameter will flash.
Set the supplied wheel diameter using UP
(1)
or DOWN
(3)
buttons.
Press SW
(2)
to confirm and switch to the next setting.
Units of measure will be automatically set, Km/H
(11)
and Km
(12)
.
Use UP
(1)
or DOWN
(3)
buttons to select metric or imperial units.
Press SW
(2)
to begin settings again, Hold SW
(2)
to save and return to screen 1.