DVB FBTT2-04 User manual

6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
PRODUCT
INSTALLATION MANUAL
MTO WINCH FRONT BUMPER
2022+ (3RD GEN) TOYOTA TUNDRA
FBTT2-04
TOOLS REQUIRED
SKILL LEVEL TIME REQUIRED
- 10mm, 12mm, 13mm, 14mm, 16mm,
17mm Socket
- 10mm, 13mm, 14mm, 18mm, 18mm
Wrench
- 4mm, 5mm Allen Bit
- Trim Clip Tool
- Flat Head, Philips Head Screwdriver
- Angle Grinder
- Scissors or Shears
- Boxcutter Blade or Knife
- File or Sandpapaer
- HD Double Sided Tape, Painters Tape
- Measuring Tape
- Sharpie
Before you install this kit — Read and understand all
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner’s manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
- Intermediate/Difcult
- 2 persons
Intermediate skill level required.
Assistance is necessary for
installation.
- 4-6 Hours
Time to install this should take
between 4-6 hours based on
experience.
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
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INSTALLATION MANUAL
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STEP 1 | Use a trim clip tool and
10mm socket to remove the fasteners
securing the inner fender to the vehicle.
FACTORY BUMPER UNINSTALL

INSTALLATION MANUAL
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STEP 2 | Pull back the inner fender to
access the front bumper once the inner
fender fasteners are all removed.
STEP 3 | Using rm pressure, pull the
fender are away from the truck to the
side to release the clips.
Once released, pull the side of the bumper
down slightly and to the side to release
the clips between the bumper and fender.
Take ytour time to no break any of these
clips.
STEP 4 | Reach behind and
underneath the bumper to remove the
black plastic trim by pressing out the
clips from the inside.
You can gently pull from the outside as
well, but do not allow them to bend or the
clips will break.

INSTALLATION MANUAL
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STEP 5 | Use a trim clip tool to
remove the push clips next to the wiring
plugs located next to the headlights at
both ends of the vehicle.
Then disconnect the plugs.
Note: Number of wire connectors may vary
based on options/trim level of the vehicle.
STEP 6 | Disconnect the wiring plug
located between the bumper and radiator
in the center section of the vehicle.

INSTALLATION MANUAL
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STEP 7 | Use a trim clip tool to
remove the fasteners securing the wiring
plugs located behind the bumper in the
fender well area on both sides of the
vehicle.
Then disconnect the plugs.
STEP 8 | Disconnect the wiring plugs
located behind the grille on the passenger
side of the vehicle underneath the grille’s
upper mounts.

INSTALLATION MANUAL
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STEP 9 | Use a 10mm socket to
remove the bolts securing the grille to the
vehicle.
These are located:
-Along the radiator frame brace under the
hood.
-Underneath the vehicle along the bottom
of the bumper.
-Behind the trim pieces on both sides of
the vehicle underneath the headlights.
Note: Assistance is recommended to prevent
damage to the grille/bumper.
STEP 10 | Remove the wiring
connector from the air dam motor, and
use a trim clip tool to undo the clip
securing the wiring harness to the motor.

INSTALLATION MANUAL
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STEP 11 | Use a 17mm socket or
wrench to remove the bolts securing the
crash bar.
Then set the crash bar and braces off to
the side.
STEP 12 | Use a 10mm socket to
remove bolts securing the vertical cross
braces from the vehicle.

INSTALLATION MANUAL
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STEP 13 | Use a 10mm socket to
remove the bolt securing the cooling hose
bracket and set off to the side.
STEP 14 | Use a 12mm socket to
remove the bolts securing the skid plate if
you have one, and set it off to the side.

INSTALLATION MANUAL
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STEP 15 | Apply the provided foam to
the wings and Install them on the bumper
using the provided M12 hardware with
18mm and 19mm wrench. Tighten these
bolts, then loosen them up just enough
so that you can adjust the wings once the
bumper is on the vehicle.
STEP 16 | Install the M10 at nuts on
the bumper by pressing them into place.
These nuts have lots of tension. We
recommend using a at head screwdriver
or similar to remove some tension from
the at nuts, so they can move somewhat
freely once they pressed onto the bumper.
This will help when it is time to install the
bumper on the vehicle.
(6) M14x35 Hex
(12) M14 Flat Washers
(6) M14 Nylon Lock Nuts
(6) M12x30 Hex
(12) M12 Flat Washers
(6) M12 Nylon Lock Nuts
(6) M10x30 Hex
(6) M10 Flat Nuts
(6) M10 Flat Washers
(3) M8x20 Allen
(7) M8 Flat Washers
(1) M8 Wide Flat Washer
(4) M8 Nylon Lock Nuts
(5) M6x25 Allen
(6) M6x20 Allen
(5) M6 Nylon Lock Nuts
(13) M6 Flat Washers
(3) M6 Split Washers
(5) M6 Wide Flat Washers
(1) M6x30mm Hex
HARDWARE INCLUDED
Begin by unpacking all items and
inspecting for missing pieces or damage.
If you have any concens, please contact the
company the product was purhcased from.
Extra hardware may be included with the
product.

INSTALLATION MANUAL
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STEP 17 | Install the winch plate
using the provided M14 hardware and a
21mm and 19mm wrench.
If you are running a winch, install it at this
time using the hardware provided with
the winch.
STEP 18 | If you are running pod
lights, install them at this time using the
hardware provided with the lights.
Note: We are using 3” elite series pod lights for
our install.
STEP 19 | If you are installing a
fairlead, do so at this time using the
hardware provided with the fairlead.

INSTALLATION MANUAL
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STEP 20 | If you are running a light
bar, install lightbar on to the provided
brackets using the hardware provided
with the light.
Install the light bar brackets on the
bumper, then align and secure using the
provided M6x20 hardware with a 4mm
allen bit and 10mm wrench.
Tip: The M6x20 is the shorter version of the
smallest bolt.
Note: We are running a 20” DV8 elite light bar.
STEP 21 | Install the bumper onto
the vehicle using the provided M10
hardware with a 16mm socket. Utilize the
provided spacer plate between the top
section of the bumper and mount.
Note: Assistance is highly recommended for
ease of install, to prevent injury, and to prevent
damage to the product or vehicle.
Run the winch line out of the bumper now while
there is easy access.

INSTALLATION MANUAL
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STEP 22 | On the factory bumper.
remove the sensors by gently spreading
the outside tabs. Remove the sensor
plugs using a trim clip tool. You can use
light heat to help this process.
Tip: These plugs and sensors must be installed
on the new bumper in the same location that
they were removed. Use painters tape and a
sharpie to mark both the plug, and sensors
factory locations.
STEP 23 | Clean the residue off the
sensor plug using a blade so that when
installed, it will sit ush.
Cut an appropriate amount of double
sided heavy duty tape and apply to the
side of the sensor that will touch the
bumper.

INSTALLATION MANUAL
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STEP 24 | Remove the sensor wiring
harness from the factory bumper by
unclipping the fasteners securing it using
a trim clip tool.
STEP 25 | Install the sensor plugs
into the bumper correlating to the factory
locations.
Tip: Reference the marked painters tape.
STEP 26 | Use a philips head
screwdriver to remove the screws on each
side of the bumper to remove the side
trim pieces.

INSTALLATION MANUAL
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STEP 27 | Use a 10mm socket to
remove the bolts located at the top and
bottom of the shutters and set off to the
side.
Disconnect the adaptive cruise control
and then use a philips head screwdriver
to remove it from the grille if equipped.
STEP 28 | Remove upper mounting
bracket from the grille by pulling it away
from the grille to release the clips.
Note: Be careful to not pull at an angle, as it
may break the clips.

INSTALLATION MANUAL
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STEP 29 | Use an angle grinder to
grind the bottom mounting tabs off so
they are ush with the rest of the grille.
Note: The remainder of this install involves lots
of cutting. Always be patient and take precise
measurements when prompted. It is better to
be conservative when cutting.
STEP 30 | Use an angle grinder to
grind a small section off the bottom
corners of the grille.

INSTALLATION MANUAL
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STEP 31 | Trim the bottom section of
the upper mounting bracket. Everything
below the bended section will be cutoff,
leaving the mounting holes.
Clean up any rough edges.
STEP 32 | Install the upper mount
that mounts to the vehcile back onto the
grille by clipping it back into place on the
grille.

INSTALLATION MANUAL
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STEP 33 | Secure the adaptive cruise
control using the factory screw and
philips head screwdriver.
Place the spacers onto the ACC and then
place the provided spacer bracket on top.
Use a 4mm allen bit and provided M6x25
hardware to secure.
Tip: The M6x25 bolt is longer version of
the smallest bolt. Only two of them are
provided.
STEP 34 | Secure the shutters to the
provided bracket using the provided M8
hardware with a 5mm allen bit and 13mm
wrench.
STEP 35 | Use a 10mm socket and
the factory bolts to install the shutters.

INSTALLATION MANUAL
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STEP 36 | Install the “L” shaped
brackets on the bottom of the grille.
These should be installed so that the
at section will touch the bumper when
installed. (Long slot will mount to these
holes)
Use the provided M8 hardware with a
5mm allen bit and 13mm wrench.

INSTALLATION MANUAL
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STEP 37 | On the air dam motor use
a trim clip tool to remove the cap.
Then use a 14mm socket and wrench to
remove the bolts and nut securing the
arm.
STEP 38 | Remove the black caps,
the white plastic spacers and the spring
from the inside, and set the arm off to the
side.

INSTALLATION MANUAL
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STEP 39 | Cut the at section off of
the arm as shown.
STEP 40 | Place the arm back into
the motor and install the spring, white
plastic spacers, and black caps. Then
secure using the factory hardware with a
14mm wrench and socket.