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DVB MTO Series User manual

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6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
PRODUCT
INSTALLATION MANUAL
MTO SERIES REAR BUMPER
(3RD GEN) 2022+ TOYOTA TUNDRA
RBTT2-04
TOOLS REQUIRED
SKILL LEVEL TIME REQUIRED
- 10mm, 16mm, 21mm Wrench
- 8mm, 10mm, 12mm, 15mm, 21mm
Socket
- 4mm Allen Bit
- HD Double Sided Tape/ Epoxy
- Zip Ties
- Painters Tape/Sharpie
- Scissors
- Needle Nose Pliers
Before you install this kit — Read and understand all
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner’s manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
- Intermediate/ Difcult
- 2 to 3 persons
- 4 Hours
Time to install this should only
take about four hours.
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
855-680-9595
NEED HELP?
Little skill level required, however,
INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 1 | Unplug the trailer wiring
harness from the vehicle by pressing the
release tabs and pulling.
Use a trim clip tool if necessary.
STEP 2 | Unplug the three wiring
harnesses located next to the spare tire
on the passenger side using a trim clip
tool to press the release tabs and pull.
INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 3 | Use a trim clip tool to
remove the three push pins located along
the bottom of both fenders.
STEP 4 | Use a 10mm wrench to
remove the bottom (2) bolts on the lip
of the fender securing the are to the
vehicle.
INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 5 | Partially remove the trim
next to the bumper on the both sides of
the vehicle by gently pulling towards the
rear of the vehicle to release the clips.
When the clips are released, allow it to
hang gently to the side.
Note: Do not pull to the sides or the clips will
break. Pull towards the rear of the vehicle. Use a
trim clip tool if necessary.
STEP 6 | Unplug the wiring harness
located behind the trim on the passenger
side of the vehicle.
INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 7 | Unplug the sensor wiring
harness from the sensors located in the
plastic trim on both sides of the vehicle.
Press the release tabs and gently pull to
unplug the wiring. use a trim clip tool if
necessary.
STEP 8 | Use a trim clip tool to
remove the clips securing the wiring
harness, and gently pull the wiring out to
prepare for bumper removal.
INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 9 |
Remove the bumper with assistance and
set off to the side on a soft work surface
for preparation of the DV8 bumper.
Use a 22mm socket and wrench to
remove the bolts securing the bumper to
vehicle, located along both frame rails.
Note: Bumper may become loose and fall when
removing these bolts. Assistance is necessary
to prevent injury and damage to the product or
vehicle.
STEP 10 | Use a trim clip tool to
remove the clips securing the sensor
wiring harness to bumper and set it off
the to side for installation on the DV8
bumper.
INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 11 | Remove the sensors and
bezels by gently prying with a trim clip
tool. These are held on by tape only.
Note: These sensors are location specic. Mark
the driver and passenger side sensors with
tape and sharpie for re-assembly.
STEP 12 | Use a 10mm socket to
remove the bolt securing the proximity
sensor.
INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 13 | Remove the trailer harness
plug by squeezing the two release tabs on
each side, and pushing it out to the “rear”
of the bumper.
STEP 14 | Use a trim clip tool to
remove the clips securing the plastic trim
covers on the hitch step.
Note: These are very stiff and can be difcult
to remove.
INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 15 | Remove the remaing top
trim pieces from the bumper using a trim
clip tool.
Squeeze the tabs underneath with needle
nose pliers if necessary where applicable.
STEP 16 | Use a trim clip tool to
remove the clips located along the bottom
lip of each side of the bumper and above
the hitch step.
INSTALLATION MANUAL
NEED HELP? 855-680-9595
STEP 17 | Remove the clips securing
the center plastic trim to the bumper
using a trim clip tool and pull up on the
trim to remove it.
STEP 18 | Use a trim clip tool to
remove the clips securing the remaining
trim pieces to the bumper.