Dyaco Canada 1611510 User manual

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WARNING:
ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL
OUTLET BEFORE SERVICING THE UNIT.

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1
TABLE OF CONTENTS
Table of Contents...................................................................... 1
Table of Figures ........................................................................ 3
Description................................................................................ 4
A ELECTRICAL CONFIGURATION ....................................... 4
1. 1611510 / 1611520 Treadmillcomponents ................... 4
B GENERAL INFORMATION................................................. 5
1. Console............................................................................ 5
2. Main controller.................................................................. 5
3. Treadmill motor................................................................. 5
4. Incline motor .................................................................... 6
Operation................................................................................... 8
A WINDOW DISPLAY MODE ............................................... 8
1. OFF Mode........................................................................ 8
2. READY Mode .................................................................. 8
3. SLEEP Mode .................................................................... 8
4. RUN Mode....................................................................... 8
B FUNCTION ........................................................................ 9
1. SPEED ............................................................................ 9
2. TIME .............................................................................. 9
3. DISTANCE ...................................................................... 9
4. CALORIES .................................................................... 10
5. INCLINE ....................................................................... 10
6. PULSE .......................................................................... 10
C FUNCTION BUTTON IN MAIN MODE ............................. 11
1. READY MODE .............................................................. 11
2. sleep mode ..................................................................... 12
3. RUN MODE................................................................... 12
D SPEED INCLINE CALIBRATION ...................................... 14
1. hidden button: ............................................................. 14
2. incline rapid 9 button: ................................................. 14

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Above HIDDEN button is in middle position between
START and ENTER buttons. ......................................... 14
E INCLINE CALIBRATION PROCEDURE......................... 15
1. incline Calibration....................................................... 15
FDIVERSITY OF 1611510 / 1611520........................... 16
Troubleshooting ...................................................................... 17
1. General........................................................................ 17
Diagrams and Schematics....................................................... 25
APPENDIX A......................................................................... 32
1. TREADBELT ADJUSTMENT.................................. 32
APPENDIX B ......................................................................... 34
1. TREADMILL LUBRICATION ................................. 34
APPENDIX C ......................................................................... 35
1. RESET SWITCH RESETTING ................................. 35
APPENDIX D......................................................................... 36
1. FUSE REPLACEMENT............................................. 36
APPENDIX E ......................................................................... 37
1. SPEED SENSOR ADJUSTMENT............................. 37
2. SERVICE QUESTIONS............................................. 37

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TABLE OF FIGURES
Figure 1 Operational Flowchart............................................... 7
Figure 2 Console Layout........................................................ 25
Figure 3 Mechanical Layout .................................................. 26
Figure 4 Main Controller information & voltages................. 27
Figure 5 Function CN2 connector on Main Controller.......... 27
Figure 6 Voltages on incline controller ................................. 28
Figure 7 Wiring Diagram....................................................... 29
Figure 8 Schematic Diagram ................................................. 31
Figure 9 If Treadbelt slips...................................................... 32
Figure 10 If tread belt shifts too far to the Right ................... 32
Figure 11 If tread belt shifts too far to the Left...................... 33
Figure 12 Resetting Reset switch........................................... 35
Figure 13 Fuse replacement................................................... 36

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4
DESCRIPTION
A ELECTRICAL CONFIGURATION
Note: Electrical servicing of this treadmill is limited to board
level replacement.
1. 1611510 / 1611520
TREADMILLCOMPONENTS
a) Safety key:
Magnetic key that fits in the Console to activate all
functions.
b) Console:
Interface that controls all functions of the treadmill.
c) Main controller:
A circuit board that incorporates the DC power supply and
takes input from the console and sends out appropriate
voltages that control the treadmill functions.
d) Treadmill motor:
A variable speed, 0 -110 volt D.C. motor that powers the
main running belt.
e) Incline controller:
A circuit board that controls the incline motor.
f) Incline motor:
An AC reversing motor that sets the incline of the treadmill.

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B GENERAL INFORMATION
1. CONSOLE
a) Contains touch controls and LED Display.
2. MAIN CONTROLLER
b) Contains power supply and control circuits.
3. TREADMILL MOTOR
a) Variable speed 0-110 volt DC motor.
b) Has three wires red, black and green.
c) If there is DC voltage on the Red wire (M+) the treadmill
motor will turn clockwise.
d) If there is DC voltage on the Black wire (M-) the
treadmill motor will turn counter-clockwise.
e) The higher the voltage the faster the motor turns.
The green wire is grounded.

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4. INCLINE MOTOR
a) Reversing 110 V AC motor.
b) Have four wires, red, black, white and green.
c) Has three 3PIN cables of position sensor.
d) If there is AC voltage on the Red wire (REV) the incline
motor will increase the incline.
e) If there is AC voltage on the Black wire (FOR) the
incline motor will decrease the incline.
f) The white wire is neutral.
g) The green wire is grounded.

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Figure 1Operational Flowchart

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OPERATION
A WINDOW DISPLAY MODE
1. OFF MODE
a) When user doesn’t insert the SAFETY KEY on the
console, the treadmill enters the OFF Mode and all windows
will appear blank.
2. READY MODE
a) When the treadmill is ON and the SAFETY KEY is
inserted in console, the LED displays all windows for 1
second: SPEED is 0.0, TIME is 0:00, DISTANCE is 0.00,
CALORIES is 0, PULSE is 0”, INCLINE is “0”.
b) TIME, DISTANCE and CALORIES Values will all be
saved when RUN Mode enters READY Mode.
c) In READY Mode, if user doesn’t press any button for 4
minutes it will then enter SLEEP Mode.
3. SLEEP MODE
a) In SLEEP Mode, if any button is pressed then the
treadmill enters READY Mode.
4. RUN MODE
a) In RUN Mode, pressing the “STOP” button and removing
the SAFETY KEY will cause the treadmill stop instantly
and enter OFF Mode.

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B FUNCTION
1. SPEED
a) DISPLAY range is 0.0 to 99.9 mph.
b) WORK range is 0.6 to 10.0 mph.
c) Press “FAST” or ”SLOW” to adjust speed, each
increment and decrement is 0.1mph.
2. TIME
a) TIME is either COUNT UP or COUNT DOWN. System
preset is COUNT UP; if user sets the time then timer is
COUNT DOWN.
b) DISPLAY range is 0:00 to 99:59.
c) WORK range is 0:00 to 99:59.
d) When TIME is set, the count will go to zero.
e) In RUN Mode, press “STOP” button to save value of
time and enter “RUN Mode” again that value will continue
count up time.
3. DISTANCE
a) DISPLAY range is 0.00 to 99.99.
b) WORK range is 0.00 to 99.99.
c) In RUN Mode, press the “STOP” button the DISTANCE
value will still display and save all data. If RUN Mode is
entered, the DISTANCE will count up again.

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4. CALORIES
a) DISPLAY range is 0 to 9999.
b) WORK range is 0 to 9999.
c) In RUN Mode, press the “STOP” button the CALORIES
value will still display and save all data. If RUN Mode is
entered, the CALORIES will count up again
5. INCLINE
a) DISPLAY range is 0 to 99.
b) WORK range is 0 to 15.
c) INCLINE preset value is 0.
6. PULSE
a) DISPLAY range is 0 to 9999.
b) WORK range is 30 to 240.
c) If the treadmill doesn’t have a signal for 8 seconds then
display value will become zero.
d) Display “0” in Manual mode, display “P” in PROGRAM
mode.

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C FUNCTION BUTTON IN MAIN MODE
1. READY MODE
a) SAFETY KEY: Put safety key in position can power on
the computer.
b) PROGRAM button: User can select “MANUAL” or
PROGRAMS 1 to 7or HRC 1 to 3 or USER 1 to 3.
c) STOP button:non function
d) START button: When pressing “START” button, then
machine starts running. In MANUAL, treadmill starts at
MIN SPEED and treadmill starts at program preset value in
PROGRAM.
e) ENTER button: The “ENTER” button is pressed for 2
seconds the treadmill will clear all value to zero.
f) FAST button: If user doesn’t enter a setting then this
button is non-functional.
g) SLOW button:If user doesn’t enter a setting then this
button is non-functional.
h) UP button: Press “UP”button to set count down.
i) DOWN button: Press “DOWN”button to set count down.
j) SPEED RAPID button: If user doesn’t enter a setting then
this button is non-functional
k) INCLINE RAPID button: If user doesn’t enter a setting
then this button is non-functional
®0.0 ®P-1 ®P-2 ®P-3 ®P-4 ®P-5 ®P-6®
P-7 ®H-1®H-2®H-3®U-1®U-2®U-3®

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2. SLEEP MODE
a) PROGRAM button: When “PROGRAM” button is
pressed, the console will enter READY MODE.
b) STOP button: When “STOP’ button is pressed, the
console will enter READY MODE.
c) START button: When “START” button is pressed, the
console will enter READY MODE.
d) ENTER button: When “ENTER” button is pressed, the
console will enter READY MODE.
e) FAST button: When “FAST” button is pressed, the
console will enter READY MODE.
f) SLOW button: When “SLOW” button is pressed, the
console will enter READY MODE.
g) UP button: When “UP” button is pressed, the console
will enter READY MODE.
h) DOWN button: When “DOWN” button is pressed, the
console will enter READY MODE.
i) SPEED RAPID button: When “SPEED RAPID” button is
pressed, the console will enter READY MODE.
j) INCLINE RAPID button: When “INCLINE RAPID”
button is pressed, the console will enter READY MODE.
3. RUN MODE
a) PROGRAM button: non-functional
b) STOP button: press “STOP” button to stop and enter
READY Mode.
c) START button: non-functional
d) ENTER button: The “ENTER” button is pressed for 2
seconds the treadmill will clear all value to zero”

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e) FAST button: Press the button to increase your speed and
each increase is 0.1mph. If button is pressed continuously
then speed increases to MAX SPEED quickly.
f) SLOW button: Press the button to decrease your speed
and each decrease is 0.1mph. If button is pressed
continuously then speed decreases to MIN SPEED quickly.
g) UP button: Press the button to raise position and each
increase is 1, the minimum incline position is 15.
h) DOWN button: Press the button to lower position and
each decrease is 1 the minimum incline position is 0.
i) SPEED RAPID button: Speed will set to 2 mph, 4 mph, 6
mph, 8 mph, and 10 mph quickly.
j) INCLINE RAPID button: Incline will set to 3, 6, 9, 12, 15
position quickly.
k) SAFETY KEY: Put SAFETY KEY in position to power
on the computer. When SAFETY KEY is pulled away from
its position, computer will enter OFF MODE.

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D SPEED INCLINE CALIBRATION
1. HIDDEN BUTTON:
It can calibrate incline with INCLINE RAPID 9
BUTTON.
2. INCLINE RAPID 9 BUTTON:
It can calibrate incline with HIDDEN BUTTON.
ABOVE HIDDEN BUTTON IS IN MIDDLE
POSITION BETWEEN START AND ENTER
BUTTONS.

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EINCLINE CALIBRATION PROCEDURE
1. INCLINE CALIBRATION
a) Turn on power.
b) Insert the SAFETY KEY on monitor.
c) Press and hold “HIDE”and “Rapid Incline-9” buttons,
incline window will display “--“.
c) Press “UP”button, incline window will display “Hi”, and
elevation will up to top position automatically.
d) Press “DOWN”button, incline window will display “Lo”,
and elevation will lower to lowest position automatically.
e) First hold “HIDE”button then press “Rapid Incline-9”
button, incline window will display “0“ and memorize set
value.

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FDIVERSITY OF 1611510 / 1611520
Console type
C71
C72
Console plate, buttons
Over view
Customer type
1611510
1611520
Painting of distance
window
DISTANCE
At left top, has PERCENT
beside DISTANCE.
Painting of Calories
window
CALORIES
At left top, has TARGET
beside CALORIES.
Display windows, display range
DISTANCE
DISTANCE: 0.0 ~ 99.99
DISTANCE: 0.0 ~ 99.99
Display Percent value in
H.R.C mode 70% or 90%
CALORIES
CALORIES: 0 ~ 9999
CALORIES: 0 ~ 9999
Display Target value in
H.R.C mode In according
with AGE value.
HEART RATE
PULSE: 30 ~ 240
Or display program status:
0.0, P-1, P-2, P-3, P-4, P-5,
P-6, P-7, U-1 U-2 U-3
PULSE: 30 ~ 240
Or display program status:
0.0, P-1, P-2, P-3, P-4, P-5,
P-6, P-7, H-1, H-2, H-3, U-
1, U-2, U-3
INCLNE
INCLINE: 0 -15
INCLINE: 0 -15
Display AGE in H.R.C
mode: 1 ~ 99
Program content
H.R.C program
Non-functional
H.R.C program (H-1 ~ H-3)
Other information
Pulse function
Hand pulse
Hand pulse / Wireless
(122KHz)
PCB hardware
SD6320-A01 (2003.09.09)
SD6320-A01 (2003.09.09)
Software
6310, M, 2.30
6320, M, 2.30
IC NO.
AJ40
AJ41

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TROUBLESHOOTING
WARNING:
ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL
OUTLET BEFORE SERVICING THE UNIT.
1. GENERAL
Do a visual check of all wiring and connections looking for
chafed wires or lose connections.
Make sure any wiring is safely positioned and/or secured
away from moving parts.
If you find a fuse blown on a circuit board replace the
circuit board.

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2.Troubleshooting Matrix
Condition
Reason
Solve
When turn on power,
ON/OFF switch isn’t lit.
Power cord isn’t plugged into outlet.
Power cord is broken.
Connector of power cord is broken.
Connecting cable disconnected.
Breaker tripped.
Breaker is broken.
ON/OFF switch is broken.
Plug the power cord into outlet.
Replace power cord.
Replace power cord.
Check if wire is disconnected,
connect it again.
Press the small red button to
return to original status.
Replace breaker.
Replace A.C switch.
When insert safe key, no
display on monitor.
1. User problem: Insert the Safe key improperly.
2. Cable problem: 10PIN Computer connector
not plugged in properly on incline controller.
3. Cable problem: 10PIN computer connector not
plugged in properly on console.
4. Cable problem: 10PIN computer is broken.
5. Cable problem: AC input cable not plugged in
properly on incline controller.
Insert the safe key properly.
Please check the cable and
connect again.
Please check the cable and
connect again.
Replace the cable.