Dyaco Canada XTERRA TR150 User manual

Owner’s Manual
Model No.
16004801500
- Assembly
- Operation
- Adjustments
- Parts
- Warranty
CAUTION:
You must read and
understand this
owner’s manual
before operating
unit.
Keep this manual for
future reference.
Serial number
Write the serial
number in the space
above for reference.
Serial number can be
found at the front
bottom section of the
Treadmill.
PLEASE CAREFULLY READ THIS ENTIRE MANUAL BEFORE
OPERATING YOUR NEW TREADMILL!

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TABLE OF CONTENTS
Important Safety Instructions ......................................................................... 3
Important Electrical Instructions .................................................................... 5
Assembly Instructions ................................................................................... 6
Folding/Transport Instructions ..................................................................... 10
Operation of Your Treadmill ......................................................................... 14
Preset Program Profiles ............................................................................... 16
General Maintenance .................................................................................. 17
Service Checklist – Diagnosis Guide ........................................................... 21
Exploded View Diagram … .......................................................................... 22
Parts List...................................................................................................... 23
Training Guidelines..................................................................................... 26
Manufacturer’s Limited Warranty…………………………………………….… 32
ATTENTION
THIS TREADMILL IS INTENDED FOR RESIDENTIAL USE ONLY AND IS WARRANTED
FOR THE APPLICATION. ANY OTHER APPLICATION VOIDS THIS WARRANTY IN ITS
ENTIRETY.

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BEFORE YOU BEGIN
Thank you for choosing the XTERRA TR150 Treadmill. We take great pride in producing this
quality product and hope it will provide many hours of quality exercise to make you feel better, look
better, and enjoy life to its fullest. It's a proven fact that a regular exercise program can improve
your physical and mental health. Too often, our busy lifestyles limit our time and opportunity to
exercise. The XTERRA TR150 Treadmill provides a convenient and simple method to begin your
assault on getting your body in shape and achieving a happier and healthier lifestyle. Before
reading further, please review the drawing below and familiarize yourself with the parts that are
labeled.
Read this manual carefully before using the XTERRA TR150 Treadmill. Although Dyaco Canada
Inc. constructs its products with the finest materials and uses the highest standards of
manufacturing and quality control, there can sometimes be missing parts or incorrectly sized parts.
If you have any questions or problems with the parts included with your XTERRA TR150 Treadmill,
please do not return the product. Contact us FIRST! If a part is missing or defective call us toll free
at 1-888-707-1880. Our Customer Service Staff are available to assist you from 8:30 A.M. to 5:00
P.M. (Eastern Time) Monday through Friday. Be sure to have the name and model number of the
product available when you contact us.
Handpulse
Console
Safety Key
Upright
Running Belt
Main Frame
Wheels
Adjusting Bolt Foot Rail
On/Off Switch
Circuit Breaker
Power Cord
MAX. USER WEIGHT LIMIT 114 KGS (250 LBS)

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IMPORTANT SAFETY INSTRUCTIONS
THIS UNIT IS INTENDED FOR HOUSEHOLD USE ONLY
READ ALL INSTRUCTIONS BEFORE USING THIS TREADMILL
CAUTION: Before starting any exercise program, it is recommended that you consult your
physician.
WARNING: Connect this unit to a properly grounded outlet only.
DANGER: To reduce the risk of electric shock, always unplug the treadmill from the
electrical outlet immediately after using and before cleaning.
WARNING
To reduce the risk of burns, fire, electric shock, or injury to persons:
Grounding Instructions
This product must be grounded. If it should malfunction or breakdown, grounding provides
a path of least resistance for electric current to reduce the risk of electric shock. This
product is equipped with a cord having an equipment-grounding conductor and a grounding
plug. The plug must be plugged into an appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordinances. See diagram below for
grounding methods.
1. Use 120-volt a.c. household current on a dedicated circuit.
2. It is the responsibility of the owner to ensure that all users of this treadmill are
adequately informed of all warnings and precautions.
3. The use of an extension cord with this product is not recommended. If an extension
cord is needed, use a short (less than 10 feet) heavy gauge (14 gauge or better)
extension cord with a three prong (grounded) plug and receptacle.
4. Never leave the treadmill unattended when plugged in. Remove the safety key and
unplug the unit from the outlet when not in use and before removing or replacing parts.
5. Never operate the treadmill if it has a damaged cord or plug, if it is not working
properly, if it has been dropped, damaged, or exposed to water. Never move the
treadmill belt while the power is turned off.
6. Do not pull the treadmill by the power supply cord or use cord as a handle. Keep cord
away from heated surfaces and open flames.
7. Fitness equipment must always be installed and used on a flat surface. Do not use
outdoors or near water. Do not place the unit on a loose rug or uneven surface. It is
recommended to use an equipment mat to prevent the unit from moving while it is
being used, which could possibly scratch or damage the surface of your floor. It is
recommended to have a minimum of 3 metres safe clearance on all sides of the
treadmill while in use.
8. Keep the treadmill indoors, away from moisture and dust. Do not put the treadmill in a
garage, covered patio or near water.

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9. Do not operate the treadmill where aerosol products are used or where oxygen is being
administered.
10. Read, understand, and test the emergency stop procedure before using the treadmill.
Do not insert any objects into any openings.
11. Inspect and properly tighten all parts of the treadmill regularly.
12. Keep children and pets away from this equipment at all times while exercising.
13. Handicapped individuals should have medical approval and close supervision when using
this treadmill.
14. Do not place hands or feet under the treadmill. Always keep hands and legs off of the
treadmill when others are using it.
15. Never turn on treadmill while standing on treadbelt. Always hold the handrails while using
the treadmill. Always return the treadmill to the slowest speed to provide for safe dismount
and low speed restart.
16. To disconnect, turn all controls to the off position, then remove plug from outlet.
17. Do not attempt to raise, lower or move the treadmill until it is properly assembled. See
assembly on page 8 and to fold and move the treadmill on page 10-11. Care must be
taken when lifting or moving the equipment, so as not to injure your back. Always use
proper lifting techniques. Use the treadmill only for its intended use as described in this
manual. Do not use any attachments that are not recommended by the manufacturer.
18. User weight should not exceed 250lbs (114 kg).
19. Never allow more than one person on the treadmill at once.
20. Warm up 5 to 10 minutes before each workout and cool down 5 to 10 minutes afterward.
This allows your heart rate to gradually increase and decrease and will help prevent
straining muscles.
21. Never hold your breath while exercising. Breathing should remain at a normal rate in
conjunction with the level of exercise being performed. If dizziness, nausea, chest pains, or
any other abnormal symptoms are experienced while using this equipment, STOP the
workout at once. CONSULT A PHYSICIAN IMMEDIATELY.
22. Start your program slowly and very gradually increase your speed and distance.
23. Always wear suitable clothing and footwear while exercising. Do not wear loose fitting
clothing that could become entangled with the moving parts of your treadmill. Do not walk
or jog barefoot, in stocking feet or loose-fitting shoes or slippers.
24. This treadmill is intended for in-home use only. Do not use the treadmill in any commercial,
rental or institutional setting.
25. This exercise equipment is not intended for use by persons with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge.
26. Close supervision is necessary when this appliance is used by, on, or near children,
invalids, or disabled persons.
WARNING: Before beginning any exercise program consult your physician. This is
especially important for individuals over the age of 35 or persons with preexisting health
problems. Read all instructions before using any fitness equipment. We assume no
responsibility from personal injury or property damage sustained by or through the use
of this product.
SAVE THESE INSTRUCTIONS - THINK SAFETY!

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IMPORTANT ELECTRICAL INSTRUCTIONS
WARNING!
●NEVER use a ground fault circuit interrupt (GFCI) wall outlet with this treadmill. Route
the power cord away from any moving part of the treadmill including the elevation
mechanism and transport wheels.
●NEVER remove any cover without first disconnecting AC power.
●If voltage varies by ten percent (10%) or more, the performance of your treadmill may be
affected. Such conditions are not covered under your warranty. If you suspect the
voltage is low, contact your local power company or a licensed electrician for proper
testing.
●NEVER expose this treadmill to rain or moisture. This product is NOT designed for use
outdoors, near a pool or spa, or in any other high humidity environment.
This product must be grounded. If the treadmill should malfunction or breakdown,
grounding provides a path of least resistance for electric current, reducing the risk of
electric shock. This product is equipped with a cord having an equipment-grounding plug.
The plug must be plugged into an appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
DANGER - Improper connection of the equipment-grounding conductor can
result in a risk of electric shock. Check with a qualified electrician or serviceman if
you are in doubt as to whether the product is properly grounded. Do not modify the
plug provided with the product if it will not fit the outlet; have a proper outlet
installed by a qualified electrician.
●NEVER operate this treadmill without reading and completely understanding the results of
any operational change you request from the computer.
●Understand that changes in speed and incline do not occur immediately. Set your desired
work level on the computer console and release the adjustment key. The computer will
obey the command gradually.
●NEVER use your treadmill during an electrical storm. Surges may occur in your household
power supply that could damage treadmill components.
●Use caution while participating in other activities while walking on your treadmill, such as
watching television, reading, etc. These distractions may cause you to lose balance or stray
from walking in the center of the belt; which may result in serious injury.
●NEVER mount or dismount the treadmill while the belt is moving. Our treadmills start with
at a very low speed and it is unnecessary to straddle the belt during start up. Simply
standing on the belt during slow acceleration is proper after you have learned to operate
the unit.
●Always hold on to a handrail or hand bar while making control changes (incline, speed,
etc.).
Do not use excessive pressure on console control keys. They are precision set to function
properly with little finger pressure. Pushing harder is not going to make the unit go faster or
slower. If you feel the buttons are not functioning properly with normal pressure, contact
your dealer.

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ASSEMBLY INSTRUCTIONS
!!ATTENTION: IMPORTANT UNPACKING INSTRUCTIONS.
PLEASE READ BEFORE UNPACKING YOUR FOLDING TREADMILL!!
Serious injury could occur if this folding treadmill is not unpacked properly.
There is a Velcro strap installed around the treadmill base that prevents the treadmill from
unfolding accidentally during shipping. If this strap is not removed properly the treadmill
could spring open unexpectedly and cause injury if someone is standing near the treadmill
when the strap is removed.
To ensure your personal safety during removal of the shipping strap please make sure the
treadmill is positioned flat on the ground, in the orientation it would be in if you were using
the treadmill. Do not turn the treadmill up on its side while removing the shipping strap.
This could cause the treadmill’s folding mechanism to spring open. If the end of the Velcro
strap (that you need to grab to remove it) happens to be under the treadmill deck, reach
under the deck to grab it, but do not tilt the treadmill up to gain access to the strap end.
Unpack the treadmill and locate the hardware pack. The hardware pack is separated into
five sections; one section containing tools and four sections labeled steps 1-4 which
contain the hardware needed for assembly of each step. The assembly steps below are
numbered one through four and correspond to the hardware in the numbered sections of
the hardware pack. Remove only the hardware for the step you are currently assembling to
avoid confusion and mix ups.

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Assembly Pack Check List
#104. Combination M5 Allen
Wrench & Phillips Head
Screwdriver (1pc)
#88. Ø8 × Ø23 × 1.5T
Curved Washer (6pcs)
#40. Safety Key
(1pc)
#105. Lubricant
(1pc)
#79. Ø8 × Ø18 × 1.5m/m
Flat Washer(6pcs)
#87. 5/16" × 1/2"
Button Head Socket Bolt (12pcs)

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Step 1.
Remove the unit from the box and put it on a flat and level floor.
Step 2.
Connect the Computer Cable (Middle) (38) with the Computer Cable (Lower) (39).
Step3.
Insert the Uprights (L, R)(3,4) into the Frame Base (2) with the 6pcs of 5/16" × 1/2" Button Head
Socket Bolts (87), 4pcs of Ø8 × Ø18 × 1.5T Flat Washers (79) and 2pcs of Ø8 × Ø23 × 1.5T Curved
Washers (88)by using the Combination M5 Allen Wrench & Phillips Head Screwdriver (104). (Please
install the screw without tightening it.)
Assembly Instructions

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Step4.
Connecting the Computer Cable (Upper) (37) with the Computer Cable (Middle)(38).
Step5.
Install the Console Support (5) into the Uprights (L,R)(3,4) with the 6pcs of 5/16" × 1/2" Button Head
Socket Bolts (87), 2pcs of Ø8 × Ø18 × 1.5T Flat Washers (79) and 4pcs of Ø8 × Ø23 × 1.5T Curved
Washers (88)by using the Combination M5 Allen Wrench & Phillips Head Screwdriver (104).
87
87 87
87
88
88 88
88
87
79 87
79
5
104 3
4
NOTE: Please tighten all screws after the assembly is complete.

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Folding
Step: Lift the deck until reaching a fixed position then pull the knob outward to let the shaft into the L-
Plate at the side of the deck to secure the deck.
Unfolding
Step: Hold the deck with one hand and pull the knob outward with the other to free the shaft out of the
deck and bring the deck down slowly to the floor.
FOLDING INSTRUCTIONS

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Relocation
Lean the treadmill backward so that the transport wheels touch the floor to move the treadmill.

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Step 1.
Lift the deck up, so that the Adjustment Foot Pad leaves the ground.
Step 2
Remove the Step Up Frame Pop Pin.
Step 3
Select the Adjustment Foot Pad hole, insert the Step Up Frame Pop Pin.
(For the left and right Adjustment Foot Pad, make sure to use the same holes)
Manual incline operation

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TREADMILL OPERATION
Your treadmill features a walking belt coated with a lubricant. IMPORTANT: Never apply
silicone spray or other substances to the walking belt or walking board. Such substances
will deteriorate the walking belt and cause excessive wear.
How to plug in the power cord.
GROUNDING INSTRUCTIONS.
This product must be grounded.
WARNING:
Improper connection of the equipment grounding
conductor can result in a risk of an electric shock.
Check with a qualified electrician if you are in
doubt as to whether the product is properly
grounded. Do not modify the plug provided with
the product, if it will not fit the outlet; have a proper
outlet installed by a qualified electrician. The use
of an extension cord with this product is not
recommended. If an extension cord is needed,
use a short (less than 10 feet) heavy gauge (14
gauge or better) extension cord with a three prong
(grounded) plug and receptacle. IMPORTANT: If
the power cord is damaged, it must be replaced
with a manufacturer recommended power cord.
1. Plug the indicated end of the power cord into
the socket of the treadmill. See drawing below.
2. Plug the power cord into an appropriate outlet
that is properly installed and grounded. See
drawing below. Important: The treadmill is not
compatible with GFCI-equipped outlets.
Note: Your power cord and outlet may appear different.

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TR150 CONSOLE
GETTING STARTED
Power the treadmill on by plugging it into an appropriate
wall outlet, then turn on the power switch located at the
front of the treadmill below the motor hood. Ensure that
the safety key is installed, as the treadmill will not operate
without it.
The treadmill will then enter idle mode, which is the starting
point for operation.
QUICK-START OPERATION
1. Attach the Safety key to enable the display (if not already on).
2. Press the Start key to begin belt movement. Adjust to the desired speed using the
Speed
▲ and ▼ keys. You may also use the Speed keys 1 through 9 to adjust the speed then
press ENTER key confirm.
3. To slow tread-belt press and hold the Speed ▼ key to the desired speed. You may also
press. The Speed keys 1 through 9 then press ENTER key confirm.
4. To stop the tread-belt press the Stop key or pull away Safety key.
Operation of Your Treadmill

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PAUSE/STOP/RESET FEATURE
1. When the treadmill is running the pause feature may be utilized by pressing the red
Stop key once. This will slowly decelerate the tread-belt to a stop. The Time, Distance
and Calorie readings will hold while the unit is in the pause mode.
2. To resume your exercise, when in Pause mode, press the Start key. The speed will
return to the previous settings.
3. Pause is executed when the Stop key is pressed once. If the Stop key is pressed a
second time, the console will reset and return to the idle mode (start up) screen.
CALORIE DISPLAY
Displays the cumulative calories burned at any given time during your workout.
Note: This is only a rough guide used for comparison of different exercise sessions, which
cannot be used for medical purposes.
TO TURN TREADMILL OFF
1. Display will automatically turn off (go to sleep) after 10 minutes (no key operations).
The treadmill will draw very little current in sleep mode (about as much as your television
when it is turned off).
2. Remove tether cord.
3. Turn off the main switch on the front of the treadmill, below the motor cover.
LUBE MESSAGE
When “Lube” appears on the LCD check lubrication under walking deck. See the
instructions on page 18 to add lube as needed. After application hold ENTER for 3 seconds
to reset the message.

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PRESET PROGRAM PROFILES
Key:
Speed
PROGRAMMABLE FEATURES
The Treadmill provides 12 programs (P1, P2, P3……P12). Each program has its specific
speed
variations.
To Select and Start a Preset Program
1. Make sure the machine is in the stop position, single press Stop to enter into resetting
state. Press Program to choose desired program (P1, P2, …..P12), then press and
release Start to begin the program with default values.
2. Each program will continue 30 minutes. This is the preset value. After every one minute
during the program, the Speed will be adjusted automatically. The Speed setting can also
be adjusted manually at any time during the program. 3 Seconds before the ending of a
program a buzzer will sound three times, then the running belt will come to a stop.

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GENERAL MAINTENANCE
BELT ADJUSTMENTS:
Tread-belt Tension Adjustment - Belt tension is not critical for most users. It is very
important for joggers and runners in order to provide a smooth, steady running surface.
Adjustment must be made from the right side of the rear roller in order to adjust tension
with the 6 mm Allen wrench provided in the parts package. The adjustment bolt is
located at the end of the right-side rail as noted in diagram below.
Tighten the rear roller only enough to prevent slippage at the front roller. Turn the
treadbelt tension adjusting bolt in increments of 1/4 turn and inspect for proper tension.
When an adjustment is made to the belt tension, you must also make a tracking
adjustment to compensate for the change in belt tension. This is accomplished by
turning both the tension and tracking Allen bolts an equal amount. This adjustment
should be made by turning both bolts clockwise by no more than a 1/4 turn at a time.
DO NOT OVERTIGHTEN – Over tightening will cause belt damage and premature
bearing failure.
TREADBELT TRACKING ADJUSTMENT:
The performance of your treadmill is dependent on the frame running on a reasonably
level surface. If the frame is not level, the front and back roller cannot run parallel, and
constant belt adjustment may be necessary.
The treadmill is designed to keep the tread-belt reasonably centered while in use. It is
normal for some belts to drift near one side while the belt is running with no one on it.
After a few minutes of use, the tread-belt should have a tendency to center itself. If,
during use, the belt continues to move toward one side, adjustments are necessary.
TO SET TREADBELT TRACKING:
A 6 mm Allen wrench is provided to adjust the rear roller. Make tracking adjustments
from the left and the right side. Set
belt speed at approximately 2 to 3
mph. A small adjustment can make
a dramatic difference. Turn the bolt
only a 1/4 turn and wait a few
minutes for the belt to adjust itself.
Continue to make 1/4 turns until the
belt stabilizes in the center of the
running deck. The belt may require
periodic tracking adjustment
Note: Adjustment is through small hole in end cap.
Tracking /
Tension
Adjustment
Tracking / Tension
Adjustment

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depending on use and walking/running characteristics. Some users will affect tracking
differently. Expect to make adjustments as required to center the tread-belt. Adjustments
will become less of a maintenance concern as the belt is used. Proper belt tracking is an
owner responsibility common with all treadmills.
ATTENTION: DAMAGE TO THE RUNNING BELT RESULTING FROM IMPROPER TRACKING /
TENSION ADJUSTMENTS IS NOT COVERED UNDER THE WARRANTY.
BELT / DECK LUBRICATION:
Do not lubricate with other than Dyaco approved lubricant. Your treadmill comes with one
tube of lubricant and extra tubes can be ordered directly from Dyaco. There are
commercially available lube kits, but the only one currently approved by Dyaco is
Lube-N-Walk. These kits come with an application wand that makes applying the
lubrication easier. Keeping the deck lubricated at the recommended intervals ensures the
longest life possible for your treadmill. If the lubricant dries out, the friction between the belt
and deck rises and places undue stress on the drive motor, drive belt and electronic motor
control board, which could result in catastrophic failure of these expensive components.
Failure to lubricate the deck at regular intervals may void the warranty.
The deck comes pre-lubricated and subsequent lubrication should be performed every
90 hours of use. To lubricate the deck with the tube of lubricant supplied it will be
necessary to loosen the walking belt. Using the 6 mm allen wrench supplied, loosen the
two rear roller adjustment bolts -- located in the rear end caps – enough to get your hand
under the belt (5 –10 turns). Make sure to loosen both bolts the same amount of turns and
also remember how many turns, because when finished you will need to tighten the bolts
back to the point they were before.
Once the belt is loose, wipe the deck with a clean lint free cloth to remove any dirt. Apply
the whole tube of lubricant onto the deck surface about 18 inches from the motor cover.
Squeeze out the contents of the tube across the deck (parallel to the motor cover) in about
a one-foot long line, like toothpaste on a toothbrush. The one-foot line should be in the
middle of the deck at approximately equal distance from both side edges of the belt.
You want the lubricant to be applied about the spot that your feet would hit the belt as you
are walking. This should be about 18 inches from the motor cover, but you may want to
walk on the treadmill before loosening the belt to note where your feet land on the belt. If
you mostly run on the treadmill, the spot where your feet land may be different from
walking. Once the lubricant is applied, tighten the rear roller bolts the same amount of turns
as when you loosened them. Run the treadmill at about 6 mph without walking on it for
about a minute or two to make sure the belt stays in the middle of the deck. If the belt
tracks to one side, then follow the belt tracking instructions to remedy. Now the deck is
lubricated, and you should walk, not run, on the treadmill immediately for at least 5 minutes
to ensure the lubricant is evenly distributed. If you purchase a Lube-N-Walk kit, follow the
instructions that come with it to apply the lubrication.

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GENERAL MAINTENANCE
WARNING: Always unplug your treadmill prior to cleaning in order to avoid
electrical hazard or shock.
Belt and Deck - Your treadmill uses a very high-efficient low-friction deck. Performance is
maximized when the deck is kept as clean as possible. Use a soft, damp cloth or paper
towel to wipe the edge of the belt and the area between the belt edge and frame. Also
reach as far as practical directly under the belt edge. This should be done once a month to
extend belt and deck life. Use water only - no cleaners or abrasives. A mild soap and water
solution along with a nylon scrub brush will clean the top of the textured belt. Allow to dry
before using.
Belt Dust - This occurs during normal break-in or until the belt stabilizes. Wiping excess off
with a damp cloth will minimize buildup.
General Cleaning - Dirt, dust, and pet hair can block air inlets and accumulate on the
running belt. On a monthly basis, vacuum underneath your treadmill to prevent buildup.
Once a year, you should remove the black motor hood and vacuum out dirt that may
accumulate. UNPLUG POWER CORD BEFORE THIS TASK.
Cleaning metal surfaces may be accomplished by using a soft cotton or terry cloth rag with
a light application of car wax. Do not use aerosol sprays or pump bottles as they may
deposit wax upon the walking or computer surface. Under no circumstances are you to use
ammonia, oils, silicones, or any other compounds on the rubberized walking surface. The
use of such materials may cause serious injury to the body and/or deteriorate the
performance of the walking surface. Only clean the rubberized walking surface with a damp
cloth (water only). From time-to-time the computer surface may collect dust or finger prints.
The use of harsh chemicals will destroy the protective coating and cause a static build up
that will damage the components. This surface may be cleaned with specially prepared
chemicals found in most computer supply stores especially made for anti-static surfaces. It
is strongly recommended that you purchase such a cleaning compound.
TREADMILL LUBRICATION
Your treadmill should require little maintenance other then periodically applying lubricant.
Lubricating under the tread-belt will ensure superior performance and extend its life
expectancy.
HOW TO CHECK IF THE TREADBOARD REQUIRES LUBRICATION
Lift one side of the tread-belt and feel the top surface of the tread board. If the surface is
(slick) to the touch, then no further lubrication is required. If the surface is dry to the touch,
apply one packet of lubricant or half of the bottle of lubricant.