Dyna-Glo DGH483CRP User manual

1
Français p. XX
Español p. XX
70-10-130 Rev. 12/06/2018
5-BURNER LP GAS GRILL
WITH SEAR STATION
Model #DGH483CRP/DGH483CRP-D
ATTACH YOUR RECEIPT HERE
Serial Number _____________________________ Purchase Date ______________________
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday
or e-mail us at [email protected].
Français p. 33
Español p. 65

2
Assembler/Installer: This manual contains important information necessary for the proper
assembly and safe use of this appliance. Read and follow all warnings and instructions before
assembling and using this appliance. Leave these instructions with the consumer.
Consumer/User: Follow all warnings and instructions when using this appliance.
Retain these instructions for future reference.
TABLE OF CONTENTS
Safety Information ...................................................................................................................... 3
Package Contents ...................................................................................................................... 5
Hardware Contents .................................................................................................................... 6
Preparation ................................................................................................................................. 6
Assembly Instructions ................................................................................................................ 7
Operation Instructions ................................................................................................................. 19
Care and Maintenance ................................................................................................................. 24
Troubleshooting ........................................................................................................................... 27
Warranty ...................................................................................................................................... 29
Replacement Parts List .............................................................................................................. 30
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away from
the appliance and immediately call your
local re department.
1. Do not store or use gasoline or
other ammable liquids or vapors
in the vicinity of this or any other
appliance.
2. An LP (liquid propane) cylinder not
connected for use shall not be stored
in the vicinity of this or any other
appliance.
3. This grill is for outdoor use only
and shall not be used in a building,
garage, under overhangs or any other
enclosed area.
4. Do not leave a lit grill unattended.
Keep children and pets away from the
grill at all times.
WARNING
DANGER

3
DANGER
CAUTION
• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible
materials, gasoline and other ammable vapors and liquids.
Please read and understand this entire manual before attempting to assemble, operate or install
the product. If you have any questions regarding the product, please call customer service at:
1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.
• Never use charcoal or lighter uid with the grill.
• Do not use gasoline, kerosene or alcohol for lighting.
• The LP gas cylinder used with this appliance must be:
(a) Constructed and marked in accordance with the Specications for LP-Gas Cylinders
of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;
and Commision, as applicable; and
(b) Provided with a listed overlling prevention device.
(c) Provided with a cylinder connection device compatible with the connector for outdoor
cooking appliances. This grill is not intended to be used in or installed on recreational
vehicles and/or boats.
• Never keep a lled container in a hot car or car trunk. Heat will cause the gas pressure to
increase, which may open the relief valve and allow gas to escape.
• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn
you severely.
SAFETY INFORMATION

4
SAFETY INFORMATION
• Do not place the grill under overhead
combustible construction or awnings.
Minimum clearance from sides and
back of unit to combustible construction,
36 inches (914.4mm) from sides and
back.
NOTE: The installation must conform with
local codes or, in the absence of local
codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural
Gas and Propane Installation Code,
CSA B149.1, or Propane Storage and
Handling Code, B149.2.
CAUTION
• Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this or any
other appliance.
• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance.
• This grill is for use with propane gas only (propane cylinder not included).
• Never attempt to attach this grill to the self-contained propane system of a boat, camper trailer,
motor home or house.
• Do not attempt to move the grill while it is lit or when it is hot. The casters should be locked
when not moving the grill.
• Do not use the grill unless it is completely assembled and all parts are securely fastened and
tightened.
• Keep all combustible items and surfaces at least 36 inches (91.44 cm) away from the grill at all
times.
• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid
burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc…).
• Do not alter this grill in any manner.
• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts,
or leaks, the hose must be replaced prior to operating the appliance. The replacement hose
assembly will be that which is specied by the manufacturer.
• Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
• Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the grill
before each use. Do not obstruct the ow of gas or ventilation air.
• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability to
properly assemble or safely operate the grill.
• Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.
• Do not place this grill on any type of tabletop surface. The grill should be placed on a at and
level surface.
• Do not use the grill in high winds.
WARNING
36in 36in
914.4mm
914.4mm

5
PACKAGE CONTENTS
PART DESCRIPTION QUANTITY
A Temperature Gauge 1
B Temperature Gauge Bezel 1
CLid Handle Assembly 1
D Grill Body 1
E Main Burner Knob 4
F Sear Burner Knob 1
G Grease Pan 1
H Grease Cup 1
I Warming Rack 1
J Cooking Grate For Main Burner 2
K Cooking Grate For Sear Burner 1
L Heat Tent For Main Burner 4
M Heat Tent For Sear Burner 1
NLeft Side Table 1
O Left Side Table Facing Panel 1
PRight Side Table 1
PART DESCRIPTION QUANTITY
Q Right Side Table Facing Panel 1
R Cart Left Side Panel Assembly 1
S Cart Rear Panel 1
T Cylinder Exclusion 1
U Cart Right Side Panel Assembly 1
V Upper Front Door Brace 1
W Bottom Shelf 1
X Locking Swivel Caster 2
Y Non-Locking Swivel Caster 2
Z Lower Front Cart Frame 1
A1 Left Door Assembly 1
B1 Right Door Assembly 1
C1 Smoker Box Front Support 1
D1 Smoker Box Assembly 1
E1 Smoker Box Rear Support 1
F1 Magnet 1
Y
Y
Z
B
C
D
A
H
G
EF
I
J
K
L
N
P
Q
R
V
T
S
U
X
X
B1
E1
D1
F1
A1
M
O
W
C1

6
HARDWARE CONTENTS (shown actual size)
M6x16
Screw
Qty. 39
M6 Wing
Nut
Qty. 2
M6 Plain
Washer
Qty. 2
M4x12
Screw
Qty. 8
Door Upper
Hinge
Qty. 2
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package
contents list on previous page and hardware contents above. If any part is missing or damaged, do
not attempt to assemble the product. Contact customer service for replacement parts.
Estimated Assembly Time: 50 minutes with 2 people.
Tools Required for Assembly and Leak Testing (not included): Phillips screwdriver, Spray bottle
CAUTION
THIS UNIT IS HEAVY. Two people required for safe assembly.
Two people required for safe assembly. Some parts may contain sharp edges. Wear protective
gloves if necessary. Read and follow all safety statements, warnings, assembly instructions and
use and care instructions before attempting to assemble and use.
CC
AA BB DD
FF GG
M6 Spring
Washer
Qty. 2
EE
M10
Wrench
Qty. 1

7
ASSEMBLY INSTRUCTIONS
1. Attach Lower front cart frame (Z) to Bottom
shelf (W) with three M6x16 screws (AA).
Hardware Used
M6x16 Screw x 3
2. Attach Cart left side panel assembly (R) and
Cart right side panel assembly (U) to Lower
front cart frame (Z) and Bottom shelf (W) with
six M6x16 screws (AA).
Hardware Used
AA M6x16 Screw x 6
2
AA
1
R
Z
U
W
W
Z
AA
AA

8
ASSEMBLY INSTRUCTIONS
3. Attach 2 Locking swivel casters (X) and 2 Non-
locking swivel casters (Y) to Cart left side panel
assembly (R) and Cart right side panel assembly
(U) with M10 wrench (GG).
Hardware Used
GG M10 Wrench x 1
4. Attach Cart rear panel (S) to Cart left side
panel assembly (R) and Cart right side panel
assembly (U) with four M6x16 screws (AA).
Attach Magnet (F1) to Bottom shelf (W) with
two M4x12 screws (BB).
3
4
Y
RU
X
R
U
S
F1
AA
BB
Hardware Used
AA M6x16 Screw x 4
BB M4x12 Screw x 2

9
5mm
ASSEMBLY INSTRUCTIONS
5. Attach Upper front door brace (V) to Cart left side
panel assembly (R) and Cart right side panel
assembly (U) with four M6x16 screws (AA).
Pre-assemble two M4x12 Screws (BB) onto the
Cart right side panel assembly (U) and do not
tighten them. Make sure to leave a 5mm gap
between the screw and Cart right side panel
assembly end cap.
6. Attach Cylinder Exclusion (T) to rear of left and
right cart side panel with two M6x16 screws (AA).
5
6
Hardware Used
R
U
V
AA
Hardware Used
AA M6x16 Screw x 2
AA
R
AA M6x16 Screw x 4
BB M4x12 Screw x 2
U
T
BB

10
ASSEMBLY INSTRUCTIONS
8. Attach Lid handle assembly (C) to Grill body (D),
two M6 wing nuts (FF), two Spring washers (EE),
and two Plain washers (DD).
Hardware Used
FF
EE
DD
CC
M6 Wing
Nut
M6 Spring
Washer
M6 Plain
Washer
Door Upper
Hinge
x 2
x 2
x 2
x 2
7. Insert the bottom axis in the Left door
assembly (A1) into the hole on the Lower front
cart frame (Z), and insert the Door upper hinge
(CC) into the holes of the upper front door
brace (V) and the hole in the upper Left door
assembly (A1) as shown. Repeat with Right
door assembly (B1).
7
8
Hardware Used
A1
D
Z
FF
EE
DD
CC
C
V
B1

11
ASSEMBLY INSTRUCTIONS
9. First, remove pre-assembled Wing nut and
Plain washer from Temperature gauge (A),
then attach Temperature gauge (A) and the
temp gauge bezel (B) to Grill body (D).Secure
Temperature gauge (A) with Wing nut and
Plain washer removed earlier in this step.
9
10. Assemble the 4 main burner knobs (E) and
1 sear burner knob (F). 10
A
D
B
EF

12
ASSEMBLY INSTRUCTIONS
11. Carefully place the Grill body (D) onto Cart
left side panel assembly (R) and Cart right
side panel assembly (U). Adjust the Grill body
(D) so that the holes in the Grill body (D) are
aligned with holes in the tabs of Cart left side
panel assembly (R) and Cart right side panel
assembly (U).
Note: Make sure the gas hose/regulator
assembly is inside the cart. Secure the Grill
body (D) with four M6X16 screws (AA).
11
Hardware Used
AA M6x16 Screw x 4
U
U
D
D
AA
12. Align key hole in grill body (D) with the two
screws just inserted in the Cart right side panel
assembly (U), then tighten all screws.
12
R

13
13
14
ASSEMBLY INSTRUCTIONS
13. Attach the left side table facing panel (O) to the
left side table (N) with three M6x16 screws (AA).
14. Attach the right side table facing panel (Q) to the
right side table (P) with three M6x16 screws (AA).
Hardware Used
Hardware Used
AA
AA
M6x16 Screw
M6x16 Screw
x 3
x 3
O
P
AA
AA
N
Q

14
5mm
5mm
ASSEMBLY INSTRUCTIONS
15
15. Insert two M6x16 screws (AA) in left side of Grill
body (D) as shown, leaving 5mm of threads
exposed. Align key hole in Left side table (N)
with the two screws just inserted in the Grill body
(D), and insert three M6x16 screws (AA) in the
remaining holes in the Grill body (D). Adjust Left
side table (N) correctly, then tighten all screws.
Hardware Used
AA M6x16 Screw x 5
D
AA
AA AA
N

15
ASSEMBLY INSTRUCTIONS
17. Attach the smoker box front support (C1) and
smoker box rear support (E1) to the smoker
box (D1) with four M4x12 screws (BB)
17
Hardware Used
BB M4x12 Screw x 4
D1
C1
E1
BB
5mm
5mm
16
16. Insert two M6x16 screws (AA) in right side of
Grill body (D) as shown, leaving 5mm of threads
exposed. Align key hole in Right side table (P)
with the two screws just inserted in the Grill body
(D), and insert three M6x16 screws (AA) in the
remaining holes in the Grill body (D). Adjust Right
side table (P) correctly, then tighten all screws.
Hardware Used
AA M6x16 Screw x 5
DAA
AA AA
P

16
123
123
ASSEMBLY INSTRUCTIONS
19. Place 4 Heat tents for main burner (L) and 1
Heat tent for sear burner (M) on the inside of
the Grill body (D).
19
M
L
D
D
D1
18. Optional Smoker Box Usage Instructions: Fill
the smoker box with presoaked wood chips.
Open the lid and position the Smoker Box (D1)
by placing the Smoker Box Front Support (C1)
and Smoker Box Rear Support (E1) inside
the Grill Body (D) as shown in the image. The
Smoker Box can be placed on any of the three
locations as also shown in the image. Follow
the lighting instructions until wood chips begin
to smoke. For best results and longer lasting
smoking, reduce the heat after the wood chips
begin to smoke.
Note: Placement of Smoker Box (D1) in the
Grill Body (D) is an option only if smoking the
food is desired during grilling. For general
purpose grilling without smoking, remove the
Smoker Box from the Grill Body.
18
Warning: Do not place
smoker box in this position.
E1
C1

17
ASSEMBLY INSTRUCTIONS
21. Insert Grease pan (G) into position by sliding
it in the Grill Body (D) from the rear as shown,
along the rails located just below the underside
of the Grill body (D), and insert the Grease cup
(H) into position by sliding it onto the rails on
the bottom of Grease pan (G).
21
G
H
D
20. Place 2 Cooking grates for main burner (J) and
Cooking grate for sear burner (K) into Grill body
(D) as illustrated in the gure. Secure Warming
rack (I) into Grill body (D).
NOTE: Insert the Warming rack (I) into the four
holes located on both sides of Grill body (D).
20
K
J
D
I

18
22. Open the left door assembly (A1) and the right
door assembly (B1). Place LP gas cylinder
(sold separately) into the nesting hole located
on the bottom shelf (W). Rotate the LP gas
cylinder until the hose/regulator coupling aligns
with the threaded valve of the cylinder. Hand
tighten the hose/regulator coupling to the
threaded valve of the LP gas cylinder.
Tighten the tank screw clockwise in the
front of cart until the cylinder is secured in
place inside the nesting hole of the Bottom
shelf (W).
22
Tank
Screw
WB1
A1
Front View
Rear View
Fully Assembled
Tank
Screw
LP Gas
Cylinder
ASSEMBLY INSTRUCTIONS

19
OPERATION INSTRUCTIONS
CHECKING FOR LEAKS
After all connections are made, check all connections and ttings on the LP gas tank valve, gas hose
and regulator for leaks with a water and soap solution.
To prevent re or explosion while testing for a leak:
• Always perform leak test prior to lighting the grill.
• Do not smoke while testing for a leak.
• Always perform leak tests outdoors in a well-ventilated area.
• Do not use any source of ame while testing for leaks.
• Do not use the grill until any and all leaks are corrected.
• If you are unable to correct a leak, disconnect the propane supply and call a gas appliance service
dealer.
PERFORM LEAK TEST
• Prepare leak test solution by 50/50 ratio of liquid dish soap and water.
Total solution required is approximately 2 - 3 ounces (70 - 90 ml).
Put leak test solution in a spray bottle.
• Ensure all control knobs are in the O OFF position.
• Connect the gas hose to the gas supply.
• Open the LP gas tank valve.
• Spray leak test solution on all gas carrying connections and ttings. Presence of bubbles at areas
of applied test solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the
gas supply valve immediately and repair or replace the defective part. Do not use the grill until
all leaks are corrected.
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO
PREVENT FIRE, DAMAGE AND/OR INJURY.
CAUTION
Only use the regulator and hose assembly provided! If a replacement is necessary, please call
our customer service center. Do not use replacement parts that are not intended for this grill.

20
OPERATION INSTRUCTIONS
CONNECTING GAS CYLINDER
The propane gas supply cylinder to be used must be constructed and marked in accordance with the
Specications for LP Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National
Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable; and provided with a listed overlling prevention device.
Use only 20-pound cylinders (height: 18.11 inches, tank diameter: 9.84 inches, foot diameter: 8.03 inches)
equipped with a cylinder connection device compatible with the connection for outdoor cooking appli-
ances.
The cylinder must include a collar to protect the cylinder valve. The gas cylinder should not be dropped
or handled roughly!
If the appliance is not in use, the gas cylinder must be disconnected. Storage of an appliance indoors
is permissible ONLY if the cylinder is disconnected and removed from the appliance. Cylinders must
be stored outdoors out of the reach of children and must not be stored in a building, garage or any
other enclosed area. Your cylinder must never be stored where temperatures can reach over 125°F.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of
dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or
plugs may result in leakage of propane.
Before connection, be sure that there is no debris caught in the outlet of the gas cylinder, outlet of the
regulator valve or in the outlet of the burner and burner ports. Connect regulator valve and
hand-tighten rmly. Keep the propane cylinder valve closed and disconnect the propane cylinder from
the regulator valve when the grill is not in use.
DO NOT obstruct the ow of combustion air and ventilation air to the grill. The propane cylinder must
be arranged for vapor withdrawal and equipped with a listed overlling prevention device. Please use
the proper cylinder orientation to provide vapor withdrawal. NOTE: The cylinder must be fully upright
for the cylinder to have vapor withdrawal only.
CAUTION
a. Do not store a spare LP-gas cylinder under or near this appliance.
b. Never ll the cylinder beyond 80 percent full.
c. If the information in (a) and (b) is not followed exactly, a re causing death or serious
injury may occur.