Dyna-Glo DGE486BSP User manual

1
Français p. XX
Español p. XX
.
70-10-056 Rev. 2/16/14
4-BURNER LP
GAS GRILL WITH
SIDE BURNER
Model #DGE486BSP/DGE486BSP-D/
DGE486GSP/DGE486GSP-D
ATTACH YOUR RECEIPT HERE
Serial Number _____________________________ Purchase Date ______________________
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday
or e-mail us at [email protected].
ANS Z21.58b- 2012
CSA 1.6b- 2012
Outdoor Cooking
Gas Appliance
Français p. 33
Español p. 65

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WARNING:DANGER:
Assembler/Installer: This manual contains important information necessary for the proper
assembly and safe use of this appliance. Read and follow all warnings and instructions before
assembling and using this appliance. Leave these instructions with the consumer.
Consumer/User: Follow all warnings and instructions when using this appliance.
Retain these instructions for future reference.
TABLE OF CONTENTS
Safety Information ...................................................................................................................... 3
Package Contents ...................................................................................................................... 5
Hardware Contents .................................................................................................................... 6
Preparation ................................................................................................................................. 6
Assembly Instructions ................................................................................................................ 7
Operation Instructions ................................................................................................................. 19
Care and Maintenance ................................................................................................................. 24
Troubleshooting ........................................................................................................................... 27
Warranty ...................................................................................................................................... 29
Replacement Parts List .............................................................................................................. 30
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your
local re department.
1. Do not store or use gasoline or other
ammable liquids or vapors in the vicinity
of this or any other appliance.
2. An LP (liquid propane) cylinder not
connected for use shall not be stored in
the vicinity of this or any other appliance.
3. This grill is for outdoor use only and shall
not be used in a building, garage, under
overhangs or any other enclosed area.
4. Do not leave a lit grill unattended. Keep
children and pets away from the grill at all times.

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Fuels used in gas or oil red appliances and the products of combustion of such fuels contain
chemicals known to the State of California to cause cancer, birth defects or other reproductive
harm. This product contains chemicals, including lead and lead compounds, known to the State of
California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
CALIFORNIA PROPOSITION 65
DANGER
CAUTION
• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible
materials, gasoline and other ammable vapors and liquids.
Please read and understand this entire manual before attempting to assemble, operate or install
the product. If you have any questions regarding the product, please call customer service at:
1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.
• Never use charcoal or lighter uid with the grill.
• Do not use gasoline, kerosene or alcohol for lighting.
• The LP gas cylinder used with this appliance must be:
(a) Constructed and marked in accordance with the Specications for LP-Gas Cylinders
of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;
and Commision, as applicable; and
(b) Provided with a listed overlling prevention device.
(c) Provided with a cylinder connection device compatible with the connector for outdoor
cooking appliances. This grill is not intended to be used in or installed on recreational
vehicles and/or boats.
• Never keep a lled container in a hot car or car trunk. Heat will cause the gas pressure to
increase, which may open the relief valve and allow gas to escape.
• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn
you severely.
SAFETY INFORMATION

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SAFETY INFORMATION
• Do not place the grill under overhead
combustible construction or awnings.
Minimum clearance from sides and
back of unit to combustible construction,
36 inches (914.4mm) from sides and
back.
NOTE: The installation must conform with
local codes or, in the absence of local
codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural
Gas and Propane Installation Code, CSA
B149.1, or Propane Storage and
Handling Code, B149.2.
CAUTION
• Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this or any
other appliance.
• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance.
• This grill is for use with propane gas only (propane cylinder not included).
• Never attempt to attach this grill to the self-contained propane system of a boat, camper trailer,
motor home or house.
• Do not attempt to move the grill while it is lit or when it is hot. The casters should be locked
when not moving the grill.
• Do not use the grill unless it is completely assembled and all parts are securely fastened and
tightened.
• Keep all combustible items and surfaces at least 36 inches (91.44 cm) away from the grill at all
times.
• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid
burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc…).
• Do not alter this grill in any manner.
• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or
leaks, the hose must be replaced prior to operating the appliance. The replacement hose
assembly will be that which is specied by the manufacturer, listed in the repair parts list in this
manual.
• Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
• Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the
grill before each use. Do not obstruct the ow of gas or ventilation air.
• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability
to properly assemble or safely operate the grill.
• Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.
• Do not place this grill on any type of tabletop surface. The grill should be placed on a at and
level surface.
• Do not use the grill in high winds.
WARNING
36in 36in
914.4mm 914.4mm

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PACKAGE CONTENTS
F1
Y
Z
B
C
D
A
HG
E
F
I
JK
L
N
O
M
P
Q
R
V
T
S
U
W
X
B1
A1
C1
D1
E1
PART DESCRIPTION QUANTITY
A Bottom Shelf 1
B AA Battery (1.5v) 1
C Non-Locking Swivel Caster 1
D Locking Swivel Caster 1
E Cart Right Side Panel 1
F Heat Tents 4
G Tank Shelf 1
H Cart Left Side Panel 1
I Cart Rear Panel 1
J Left Door Assembly 1
K Right Door Assembly 1
L Door Handle 2
M Door Handle Bezel 4
N Door Handle Sleeve 4
O Side Burner Control Knob 1
P Side Burner Control Knob Bezel 1
PART DESCRIPTION QUANTITY
Q Left Side Burner Table Support 1
R Side Burner Cooking Grate 1
S Side Burner Assembly 1
T Left Side Burner TableAssembly 1
U Left Support - Upper Door Brace 1
V Right Support - Upper Door Brace 1
W Support for Door Pin 2
X Right Side Table Support 1
Y Upper Front Door Brace 1
Z Right Side Table Assembly 1
A1 Grease Cup 1
B1 Grease Pan 1
C1 Grill Body 1
D1 Warming Rack 1
E1 Cooking Grate 3
F1 Directional Caster 2

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HARDWARE CONTENTS (shown actual size)
M6x12
Qty. 41 M4x12
Screw
Qty. 28
M6
Spring
Washer
Qty. 16
M6x12
Qty. 4
NOTE:
4 (AA) screws
preassembled
in door handle.
M6
Plain
Washer
Qty. 26
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package
contents list on previous page and hardware contents above. If any part is missing or damaged, do
not attempt to assemble the product. Contact customer service for replacement parts.
Estimated Assembly Time: 50 minutes with 2 people.
Tools Required for Assembly and Leak Testing (not included): Phillips screwdriver, Spray bottle
CAUTION
THIS UNIT IS HEAVY. Two people required for safe assembly.
Two people required for safe assembly. Some parts may contain sharp edges. Wear protective
gloves if necessary. Read and follow all safety statements, warnings, assembly instructions and
use and care instructions before attempting to assemble and use.
BB
AA AA CC DD

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ASSEMBLY INSTRUCTIONS
1. Assemble the casters, including 2 directional
casters (F1), 1 non-locking swivel caster (C),
1 locking swivel caster (D), onto bottom shelf
(A) with 4 M6 screw (AA), plain washer (BB)
and spring washer (CC) for each caster as
shown.
Hardware Used
BB
A
M6x12 Screw
Spring
Washer
x 16
x 16
CC
Plain
Washer
x 16
2. Insert 4 screws (AA) into holes in bottom shelf
(A), leaving 4-6mm clearance from screw head
to bottom shelf (A). Attached cart left side
panel (H) by placing the panel keyhole over
the screw heads (AA) on the left side of
bottom shelf (A), slide the cart left side panel
(H) so that the screw head is over the smaller
part of keyhole. Thread the screw (AA) down
snug but do not tighten at this step. Repeat
with cart right side panel (E).
Hardware Used
AA M6x12 Screw x 4
2
AA
CC
BB
D
C
AA
E
E
A
H
1F1

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ASSEMBLY INSTRUCTIONS
3. Insert one screw (AA) into the rear holes of the
cart left side panel and cart right side panel
(H&E), leaving 4-6mm clearance from screw
head to the side panels (H&E). Attached the
cart rear panel (I) by sliding the keyholes in
the cart rear panel over the inserted screws
and then push with force. Secure the cart
rear panel (I) to the bottom shelf (A) using 3
screws (AA). Tighten the 2 screws on the side
panels (H&E).
Hardware Used
AA M6x12 Screw x 5
4. Align upper front door brace (Y) to the holes
1 on cart left side panel (H). Secure upper
front door brace to 2 using 2 screws (AA).
Repeat and secure upper front door brace (Y)
to cart right side panel (E).
Hardware Used
AA M6x12 Screw x 4
3
4
E
I
A
AA
Y
H
Y
E
AA Y
2
H
1H

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ASSEMBLY INSTRUCTIONS
5. Insert 2 screws (DD) into left edge of upper front
door brace (Y), but do not tighten. Leave 4-6mm
clearance from screw head to the bottom of upper
front door brace (Y). Attached left support for upper
front door brace (U) onto the inserted screws.
Secure with 2 additional screws (DD) and tighten all
four screws (DD). Repeat with right support for
upper front door brace (V).
Hardware Used
DD M4x12 Screw x 8
6. Remove preassembled 2 screws (AA) and
door handle sleeve (N) from the door handle
(L). Insert the 2 door sleeves (N) into the holes
located on the back of the door assembly (J),
Insert 2 screws (AA) into the door handle
sleeve (N), through the door handle bezels
(M) and into the thread holes in the door
handles (L). Tighten the screws. As shown on
below gure. Repeat with right door
assembly (K).
Hardware Used
AA M6x12 Screw x 4
5
6
DD
U
V
Y
Y
AA
N
L
J
M
H
UDD

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ASSEMBLY INSTRUCTIONS
8. Place tank shelf (G) onto bottom shelf (A) with
care. Secure the right of tank shelf (G) to
bottom shelf (A) using 2 screws (DD) and
tighten the screws. Repeat and secure the left
of tank shelf (G).
Hardware Used
DD M4x12 Screw x 4
7. Insert the bottom axis in left door assembly (J)
into the hole (1) on bottom shelf. Insert the
upper axis in left door assembly (J) into the
hole of support for door pin (W), secure
support for door pin (W) to cart left side panel
(H) using 2 screw (DD). Repeat with right door
assembly (K).
Hardware Used
DD M4x12 Screw x 4
7
W
DD
2
J
G A
DD
H
W
8
Left Right

1
AJ