Dyna-Glo DGE486BSP User manual

1
Français p. XX
Español p. XX
.
70-10-056 Rev. 2/16/14
4-BURNER LP
GAS GRILL WITH
SIDE BURNER
Model #DGE486BSP/DGE486BSP-D/
DGE486GSP/DGE486GSP-D
ATTACH YOUR RECEIPT HERE
Serial Number _____________________________ Purchase Date ______________________
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday
or e-mail us at [email protected].
ANS Z21.58b- 2012
CSA 1.6b- 2012
Outdoor Cooking
Gas Appliance
Français p. 33
Español p. 65

2
WARNING:DANGER:
Assembler/Installer: This manual contains important information necessary for the proper
assembly and safe use of this appliance. Read and follow all warnings and instructions before
assembling and using this appliance. Leave these instructions with the consumer.
Consumer/User: Follow all warnings and instructions when using this appliance.
Retain these instructions for future reference.
TABLE OF CONTENTS
Safety Information ...................................................................................................................... 3
Package Contents ...................................................................................................................... 5
Hardware Contents .................................................................................................................... 6
Preparation ................................................................................................................................. 6
Assembly Instructions ................................................................................................................ 7
Operation Instructions ................................................................................................................. 19
Care and Maintenance ................................................................................................................. 24
Troubleshooting ........................................................................................................................... 27
Warranty ...................................................................................................................................... 29
Replacement Parts List .............................................................................................................. 30
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your
local re department.
1. Do not store or use gasoline or other
ammable liquids or vapors in the vicinity
of this or any other appliance.
2. An LP (liquid propane) cylinder not
connected for use shall not be stored in
the vicinity of this or any other appliance.
3. This grill is for outdoor use only and shall
not be used in a building, garage, under
overhangs or any other enclosed area.
4. Do not leave a lit grill unattended. Keep
children and pets away from the grill at all times.

3
Fuels used in gas or oil red appliances and the products of combustion of such fuels contain
chemicals known to the State of California to cause cancer, birth defects or other reproductive
harm. This product contains chemicals, including lead and lead compounds, known to the State of
California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
CALIFORNIA PROPOSITION 65
DANGER
CAUTION
• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible
materials, gasoline and other ammable vapors and liquids.
Please read and understand this entire manual before attempting to assemble, operate or install
the product. If you have any questions regarding the product, please call customer service at:
1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.
• Never use charcoal or lighter uid with the grill.
• Do not use gasoline, kerosene or alcohol for lighting.
• The LP gas cylinder used with this appliance must be:
(a) Constructed and marked in accordance with the Specications for LP-Gas Cylinders
of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;
and Commision, as applicable; and
(b) Provided with a listed overlling prevention device.
(c) Provided with a cylinder connection device compatible with the connector for outdoor
cooking appliances. This grill is not intended to be used in or installed on recreational
vehicles and/or boats.
• Never keep a lled container in a hot car or car trunk. Heat will cause the gas pressure to
increase, which may open the relief valve and allow gas to escape.
• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn
you severely.
SAFETY INFORMATION

4
SAFETY INFORMATION
• Do not place the grill under overhead
combustible construction or awnings.
Minimum clearance from sides and
back of unit to combustible construction,
36 inches (914.4mm) from sides and
back.
NOTE: The installation must conform with
local codes or, in the absence of local
codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural
Gas and Propane Installation Code, CSA
B149.1, or Propane Storage and
Handling Code, B149.2.
CAUTION
• Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this or any
other appliance.
• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance.
• This grill is for use with propane gas only (propane cylinder not included).
• Never attempt to attach this grill to the self-contained propane system of a boat, camper trailer,
motor home or house.
• Do not attempt to move the grill while it is lit or when it is hot. The casters should be locked
when not moving the grill.
• Do not use the grill unless it is completely assembled and all parts are securely fastened and
tightened.
• Keep all combustible items and surfaces at least 36 inches (91.44 cm) away from the grill at all
times.
• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid
burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc…).
• Do not alter this grill in any manner.
• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or
leaks, the hose must be replaced prior to operating the appliance. The replacement hose
assembly will be that which is specied by the manufacturer, listed in the repair parts list in this
manual.
• Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
• Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the
grill before each use. Do not obstruct the ow of gas or ventilation air.
• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability
to properly assemble or safely operate the grill.
• Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.
• Do not place this grill on any type of tabletop surface. The grill should be placed on a at and
level surface.
• Do not use the grill in high winds.
WARNING
36in 36in
914.4mm 914.4mm

5
PACKAGE CONTENTS
F1
Y
Z
B
C
D
A
HG
E
F
I
JK
L
N
O
M
P
Q
R
V
T
S
U
W
X
B1
A1
C1
D1
E1
PART DESCRIPTION QUANTITY
A Bottom Shelf 1
B AA Battery (1.5v) 1
C Non-Locking Swivel Caster 1
D Locking Swivel Caster 1
E Cart Right Side Panel 1
F Heat Tents 4
G Tank Shelf 1
H Cart Left Side Panel 1
I Cart Rear Panel 1
J Left Door Assembly 1
K Right Door Assembly 1
L Door Handle 2
M Door Handle Bezel 4
N Door Handle Sleeve 4
O Side Burner Control Knob 1
P Side Burner Control Knob Bezel 1
PART DESCRIPTION QUANTITY
Q Left Side Burner Table Support 1
R Side Burner Cooking Grate 1
S Side Burner Assembly 1
T Left Side Burner TableAssembly 1
U Left Support - Upper Door Brace 1
V Right Support - Upper Door Brace 1
W Support for Door Pin 2
X Right Side Table Support 1
Y Upper Front Door Brace 1
Z Right Side Table Assembly 1
A1 Grease Cup 1
B1 Grease Pan 1
C1 Grill Body 1
D1 Warming Rack 1
E1 Cooking Grate 3
F1 Directional Caster 2

6
HARDWARE CONTENTS (shown actual size)
M6x12
Qty. 41 M4x12
Screw
Qty. 28
M6
Spring
Washer
Qty. 16
M6x12
Qty. 4
NOTE:
4 (AA) screws
preassembled
in door handle.
M6
Plain
Washer
Qty. 26
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package
contents list on previous page and hardware contents above. If any part is missing or damaged, do
not attempt to assemble the product. Contact customer service for replacement parts.
Estimated Assembly Time: 50 minutes with 2 people.
Tools Required for Assembly and Leak Testing (not included): Phillips screwdriver, Spray bottle
CAUTION
THIS UNIT IS HEAVY. Two people required for safe assembly.
Two people required for safe assembly. Some parts may contain sharp edges. Wear protective
gloves if necessary. Read and follow all safety statements, warnings, assembly instructions and
use and care instructions before attempting to assemble and use.
BB
AA AA CC DD

7
ASSEMBLY INSTRUCTIONS
1. Assemble the casters, including 2 directional
casters (F1), 1 non-locking swivel caster (C),
1 locking swivel caster (D), onto bottom shelf
(A) with 4 M6 screw (AA), plain washer (BB)
and spring washer (CC) for each caster as
shown.
Hardware Used
BB
A
M6x12 Screw
Spring
Washer
x 16
x 16
CC
Plain
Washer
x 16
2. Insert 4 screws (AA) into holes in bottom shelf
(A), leaving 4-6mm clearance from screw head
to bottom shelf (A). Attached cart left side
panel (H) by placing the panel keyhole over
the screw heads (AA) on the left side of
bottom shelf (A), slide the cart left side panel
(H) so that the screw head is over the smaller
part of keyhole. Thread the screw (AA) down
snug but do not tighten at this step. Repeat
with cart right side panel (E).
Hardware Used
AA M6x12 Screw x 4
2
AA
CC
BB
D
C
AA
E
E
A
H
1F1

8
ASSEMBLY INSTRUCTIONS
3. Insert one screw (AA) into the rear holes of the
cart left side panel and cart right side panel
(H&E), leaving 4-6mm clearance from screw
head to the side panels (H&E). Attached the
cart rear panel (I) by sliding the keyholes in
the cart rear panel over the inserted screws
and then push with force. Secure the cart
rear panel (I) to the bottom shelf (A) using 3
screws (AA). Tighten the 2 screws on the side
panels (H&E).
Hardware Used
AA M6x12 Screw x 5
4. Align upper front door brace (Y) to the holes
1 on cart left side panel (H). Secure upper
front door brace to 2 using 2 screws (AA).
Repeat and secure upper front door brace (Y)
to cart right side panel (E).
Hardware Used
AA M6x12 Screw x 4
3
4
E
I
A
AA
Y
H
Y
E
AA Y
2
H
1H

9
ASSEMBLY INSTRUCTIONS
5. Insert 2 screws (DD) into left edge of upper front
door brace (Y), but do not tighten. Leave 4-6mm
clearance from screw head to the bottom of upper
front door brace (Y). Attached left support for upper
front door brace (U) onto the inserted screws.
Secure with 2 additional screws (DD) and tighten all
four screws (DD). Repeat with right support for
upper front door brace (V).
Hardware Used
DD M4x12 Screw x 8
6. Remove preassembled 2 screws (AA) and
door handle sleeve (N) from the door handle
(L). Insert the 2 door sleeves (N) into the holes
located on the back of the door assembly (J),
Insert 2 screws (AA) into the door handle
sleeve (N), through the door handle bezels
(M) and into the thread holes in the door
handles (L). Tighten the screws. As shown on
below gure. Repeat with right door
assembly (K).
Hardware Used
AA M6x12 Screw x 4
5
6
DD
U
V
Y
Y
AA
N
L
J
M
H
UDD

10
ASSEMBLY INSTRUCTIONS
8. Place tank shelf (G) onto bottom shelf (A) with
care. Secure the right of tank shelf (G) to
bottom shelf (A) using 2 screws (DD) and
tighten the screws. Repeat and secure the left
of tank shelf (G).
Hardware Used
DD M4x12 Screw x 4
7. Insert the bottom axis in left door assembly (J)
into the hole (1) on bottom shelf. Insert the
upper axis in left door assembly (J) into the
hole of support for door pin (W), secure
support for door pin (W) to cart left side panel
(H) using 2 screw (DD). Repeat with right door
assembly (K).
Hardware Used
DD M4x12 Screw x 4
7
W
DD
2
J
G A
DD
H
W
8
Left Right

1
AJ

11
ASSEMBLY INSTRUCTIONS
9. Carefully place the grill body (C1) onto the cart
left side panel and cart right side panel (H&E).
Adjust the grill body (C1) so that the holes in
the grill body (C1) are aligned with the holes in
the tabs of the cart side panels (H&E).
NOTE: Make sure the gas hose/regulator
assembly is outside the cart. Fasten the grill
body (C1) using 2 screws (AA) and plain
washer (BB) on each side.
C1
9
H
E
BB
AA
Hardware Used
AA M6x12 Screw x 4
BB M6 Plain Washer x 4
10. Secure support for left side burner
table (Q) to left side burner table assembly (T)
using 2 screws (DD).
Secure support for right side table (X) to right
side table assembly (Z) using 2 screws (DD).
10
Q
T
DD
Hardware Used
DD M4x12 Screw x 4
Z
X
DD

12
ASSEMBLY INSTRUCTIONS
11. Insert 1 pc M6x12 Screw (AA) and 2 pcs
M4x12 Screw (DD) to grill body (C1),
leaving 4-6mm clearance from screw head to
grill body (C1). Align left side burner table
assembly (T) to the 3 inserted screws. Insert 3
screws (AA) with plain washers (BB) from the
holes of grill body (C1) out to the left side
burner table assembly (T). Secure using 1
screw (DD). Adjust left side burner table
assembly (T) correctly then tighten all screws.
11
AA
AA
DD
DD
C1
Hardware Used
BB
M6x12 Screw
M4x12 Screw
x 4
x 3
DD
Plain
Washer
x 3
AA

13
12
ASSEMBLY INSTRUCTIONS
12. Remove pre-assembled 2 screws from the
bracket in the side burner valve assembly.
Secure side burner valve assembly and side
burner control knob bezel (P) to the side table
by placing the side burner valve assembly
under the side table and sliding the valve stem
through the hole in the side table front
facing and hold in place. Place the side burner
control knob bezel (P) over the valve stem on
the outside of the side table front facing, lining
up the holes in the bezel with the holes in the
valve assembly. Secure by replacing the
screws removed earlier in this step. Tighten
screws. Slide side burner control knob (O)
over valve stem.
O
P
P
Screws Previously
Removed
O
T

14
13
ASSEMBLY INSTRUCTIONS
13. Secure side burner assembly (S) to left side
burner table assembly (T) using 2 screws
(DD). Ensure side burner orice placed into
the gas inlet tube of side burner. Install the
ignition wiring to the electrode assembly.
DD
S
S
Electrode Assembly
Side Burner Gas
Valve Assembly
Side Burner Gas
Inlet Tube
Side Burner Ignition Wire
Hardware Used
DD M4x12 Screw x 2
Correct
Wrong
Wrong

15
ASSEMBLY INSTRUCTIONS
14. Insert 1 M6x12 screw (AA) Screw and 2
M4x12 Screws (DD) to grill body (C1),leaving
4-6mm clearance from screw head to grill body
(C1). Align right side table assembly (Z) to the
3 inserted screws. Insert 3 M6x12 screws (AA)
with plain washers (BB) from the holes of grill
body (C1) out to the right side table
assembly (Z). Secure right side table assembly
(Z) using 1 M4x12 screw (DD). Adjust the
right side table assembly (Z) correctly then
tighten all screws.
14
Hardware Used
BB
M6x12 Screw
Spring
Washer
x 4
x 3
DD
Plain
Washer
x 3
AA
C1
DD
AA
DD
Z
BB
AA
WARNING: IT IS VERY IMPORTANT TO CHECK
AND ENSURE THAT EACH AND EVERY BURNER
IS FULLY ENGAGED WITH THE ADJACENT VALVE
ORIFICE BEFORE COMPLETING STEP 15.
FAILURE TO DO SO MAY
RESULT IN FIRE OR
EXPLOSION, POSSIBLY
CAUSING SERIOUS
INJURY OR DEATH. REFER TO MAINTENANCE
SECTION INSTRUCTIONS TO PROPERLY CHECK
THE ENGAGEMENT.

16
R
ASSEMBLY INSTRUCTIONS
15. Open the lid, place 4 heat tents (F), 3 cooking
grates (E1) and 1 warming rack (D1) on the
inside of the grill body (C1). Place side burner
cooking grate (R) onto left side burner table
(T). Insert the warming rack (D1) into the four
holes located on both sides of grill body.
15
D1
F
E1
16. Remove the igniter cap, insert AA battery (B)
into the igniter body with positive ‘+’ end facing
out. Replace the igniter cap. 16
B

17
ASSEMBLY INSTRUCTIONS
17. Insert the grease pan (B1) into position by
sliding it in the grill body from the rear as
shown on below gure, along the rails located
just below the underside of grill body.
NOTE: Pay attention and do not slide the
grease pan from opposite position. Insert
grease cup (A1) into position by sliding it onto
the rail on the bottom side of grease pan as
shown.
17
B1
A1

18
18
ASSEMBLY INSTRUCTIONS
18. Open the cart door assembly (J&K), insert
hose/regulator assembly into the cart
assembly through the hole on cart left side
panel (H). Pull the tank shelf (G) out of the
cart, place gas cylinder (sold separately) onto
tank shelf (G). Rotate the gas cylinder until the
hose/regulator coupling can easily be attached
to the valve on the LP cylinder. Hand-tighten
the hose/regulator coupling to the threaded
valve of the LP gas cylinder. Tighten gas cylinder
retaining bolt. Slide tank shelf (G) back into cart
and secure in place by swinging the tank shelf
rail locking plate over and in front of the tank
shelf (G).
Front View
Rear View
Fully Assembled
G
G
JK
Tank shelf rail
locking plate

19
OPERATION INSTRUCTIONS
CHECKING FOR LEAKS
After all connections are made, check all connections and ttings on the LP gas tank valve, gas hose
and regulator for leaks with a water and soap solution.
To prevent re or explosion while testing for a leak:
• Always perform leak test prior to lighting the grill.
• Do not smoke while testing for a leak.
• Always perform leak tests outdoors in a well-ventilated area.
• Do not use any source of ame while testing for leaks.
• Do not use the grill until any and all leaks are corrected.
• If you are unable to correct a leak, disconnect the propane supply and call a gas appliance service
dealer.
PERFORM LEAK TEST
• Prepare leak test solution by combining 1 part liquid dish soap with 3 parts water.
Total solution required is approximately 2 - 3 ounces (70 - 90 ml).
Put leak test solution in a spray bottle.
• Ensure all control knobs are in the O OFF position.
• Connect the gas hose to the gas supply.
• Open the LP gas tank valve.
• Spray leak test solution on all gas carrying connections and ttings. Presence of bubbles at areas
of applied test solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the
gas supply valve immediately and repair or replace the defective part. Do not use the grill until
all leaks are corrected.
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO
PREVENT FIRE, DAMAGE AND/OR INJURY.
CAUTION
Only use the regulator and hose assembly provided! If a replacement is necessary, please call
our customer service center. Do not use replacement parts that are not intended for this grill.

20
OPERATION INSTRUCTIONS
CONNECTING GAS CYLINDER
The propane gas supply cylinder to be used must be constructed and marked in accordance with the
Specications for LP Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National
Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable; and Provided with a listed overlling prevention device.
Use only 20-pound cylinders (height: 18.11 inches, tank diameter: 9.84 inches, foot diameter: 8.03 inches)
equipped with a cylinder connection device compatible with the connection for outdoor cooking appli-
ances.
The cylinder must include a collar to protect the cylinder valve. The gas cylinder should not be dropped
or handled roughly!
If the appliance is not in use, the gas cylinder must be disconnected. Storage of an appliance indoors
is permissible ONLY if the cylinder is disconnected and removed from the appliance. Cylinders must
be stored outdoors out of the reach of children and must not be stored in a building, garage or any
other enclosed area. Your cylinder must never be stored where temperatures can reach over 125°F.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of
dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or
plugs may result in leakage of propane.
Before connection, be sure that there is no debris caught in the outlet of the gas cylinder, outlet of the
regulator valve or in the outlet of the burner and burner ports. Connect regulator valve and
hand-tighten rmly. Keep the propane cylinder valve closed and disconnect the propane cylinder from
the regulator valve when the grill is not in use.
DO NOT obstruct the ow of combustion air and ventilation air to the grill. The propane cylinder must
be arranged for vapor withdrawal and equipped with a listed overlling prevention device. Please use
the proper cylinder orientation to provide vapor withdrawal. NOTE: The cylinder must be fully upright
for the cylinder to have vapor withdrawal only.
CAUTION
a. Do not store a spare LP-gas cylinder under or near this appliance.
b. Never ll the cylinder beyond 80 percent full.
c. If the information in (a) and (b) is not followed exactly, a re causing death or serious
injury may occur.