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  9. Dynacraft 6V BMW 6 GT Series User manual

Dynacraft 6V BMW 6 GT Series User manual

this manual contains important safety, performance and
maintenance information. read the manual before taking your
first ride or allowing your child to ride your new electric
ride-on toy. keep the manual handy for future reference.
6V BMW 6 SERIES GT
OWNER’S MANUAL
FOR AGES 3–5
MAXIMUM WEIGHT: 55 lb (25 kg)
DO NOT RETURN THIS ITEM TO THE STORE
CONTACT DYNACRAFT CUSTOMER SERVICE FOR ASSISTANCE
dynacraftwheels.com/contact
or 1-800-551-0032 9 AM – 5 PM ET
NOTE: Illustrations in this Manual are for reference purposes only and may not reflect the
exact appearance of the actual product. Specifications are subject to change without notice.
1
AIntroduction, Safety and Warnings . . . . . . . . . . . . . . . . 2
BBefore You Begin Assembly . . . . . . . . . . . . . . . . . . .6
CParts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 7
DAssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
EHow to Use Your Ride-On Toy . . . . . . . . . . . . . . . . . 14
FDetailed Maintenance and Repair . . . . . . . . . . . . . . . 16
GTroubleshooting Guide . . . . . . . . . . . . . . . . . . . . . 22
HLimited Warranty . . . . . . . . . . . . . . . . . . . . . . . 27
SUITABLE AGE . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
CAPACITY. . . . . . . . . . . . . . . . . . . . . Up to 55 lb (25 kg)
SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 MPH
CHARGER / INPUT. . . . . . . . . . . . . . . . . . .AC120V / 60HZ
OUTPUT. . . . . . . . . . . . . . . . . . . . . . . . . DC6V / 0.5A
CHARGING TIME . . . . . . . . . . . . . . . . . . . . 12-18 Hours
BATTERY . . . . . . . . . . . . . . . . . . . . .6V 4AH, 1x Battery
SIZE. . . . . . . . . . . . . . . . . . . . . . . .103 x 62 x 43.5cm
AVERAGE BATTERY LIFE . . . . . . . . . . . . . . . . 300 Charges
TABLE OF CONTENTS
SPECIFICATIONS
2
ABOUT THIS MANUAL: This Manual was written to help you and your child get
the most performance, comfort, enjoyment and safety when riding your new
electric ride-on toy. It is important for you to understand your new electric ride-on
toy. By reading this manual before you let your child go out on his/her first ride,
you will know how to get the most from your new electric ride-on toy. It is also
important that you or your child's first ride be in a controlled environment, away
from cars, obstacles, and other riders.
GENERAL WARNING: Riding an electric ride-on toy can be a dangerous
activity, even under the best of circumstances. Proper maintenance of your new ride-on toy
is your responsibility and helps reduce the risk of injury. Certain conditions may cause
components to fail without fault of the manufacturer. The ride-on toy can and is intended to
move, and it is therefore possible to lose control, fall off and/or get into dangerous situations
that no amount of care, instruction or expertise can eliminate. If such a thing does occur,
your child can become seriously injured or die, even when using safety equipment and other
safety precautions.
WARNING: To reduce risk of injury, adult supervision is required. Never use in
roadways, near motor vehicles, on or near steep inclines or steps, swimming pools or other
bodies of water; always wear shoes, and never allow more than one (1) rider.
WARNING: CHOKING HAZARD–Small parts not suitable for children under 3 years old.
WARNING: This ride-on toy is intended to be ridden on smooth, level ground. Do
not ride in loose dirt, sand, or gravel, which could damage moving parts, the motor, or the
electrical system.
WARNING: Do not ride in rain, snow, or mud, or store the ride-on toy outside
without covering. Water can damage components, including the motor, electrical system,
and battery.
NOTE: Store the ride-on toy indoors when not in use or in a covered location. Avoid long
term exposure to rain, excessive sun, or other inclement weather.
RIDE AT YOUR OWN RISK AND ALWAYS USE COMMON SENSE. This manual
contains many warnings and cautions concerning the consequences of failing to inspect,
maintain or properly use your electric ride-on toy. Because any fall can result in serious
injury or even death, we do not repeat the warning of possible serious injury or death each
time such a possibility is mentioned in this manual or the risk of falling leads to a warning.
ALWAYS USE PROPER RIDING ATTIRE. Always wear appropriate clothing and shoes.
Never ride barefoot or in sandals and make sure that shoelaces or other fasteners are tied
and kept away from the wheels and drive system of the ride-on toy.
INTRODUCTION, SAFETY AND WARNINGS A
3
RIDER USE AND REQUIRED PARENTAL SUPERVISION
RIDERS MUST NOT EXCEED THE WEIGHT LIMIT OF 55 LB (25 KG) AND
MUST BE OVER 3 YEARS OLD. NEVER ALLOW MORE THAN 1 CHILD TO
RIDE THE RIDE-ON TOY SIMULTANEOUSLY.
The age grade for the electric ride-on toy is for 3 years and older. Just because
your child is within the age and weight limitations specified for the electric ride-
on toy, does not mean that his/her size is appropriate to fit or maintain control of
the electric ride-on toy, or that he/she is capable of safely operating the electric
ride-on toy. You are the best judge of whether you or your child can safely operate
the electric ride-on toy; this includes determining whether your child is at the
appropriate developmental stage for safe use of the electric ride-on toy. Any rider
that is unable to fit comfortably on the electric ride-on toy should never attempt to
ride it. A parent's decision to allow their child to use the electric ride-on toy should
be based on the child's maturity, skill and their ability to follow rules. Remember
that the electric ride-on toy is intended for use only by children who are, at a
minimum, able to comfortably and safely operate it.
Children operating the electric ride-on toy should be supervised by an adult at all
times. Parents should ensure that children only use the electric ride-on toy safely
and within their age and physical limits.
This manual contains very important safety information. It is your responsibility to
completely review this information and make sure that all riders understand all of
the warnings, cautions, instructions and safety topics addressed in this manual
and to assure that all riders are able to safely and responsibly use the electric
ride-on toy. You should periodically review and reinforce all information in this
manual with all riders, especially children. You should also regularly inspect and
maintain your electric ride-on toy to ensure the safety of all riders. Make sure that
your new electric ride-on toy is properly fitted to any child riding it; that it is in good
repair and safe operating condition; that you and your child have gone over the
use, operation and safety information in this manual; that you and your child have
learned and understand what to do and what not to do with your new electric ride-
on toy, including observing all applicable laws, rules and common sense
Children should be made aware of all possible riding hazards and correct riding
behavior before they ride the electric ride-on toy and should be supervised by an
adult at all times. Please explain the following to them as often as necessary.
4
SAFE RIDING PRACTICES AND WARNINGS
• Check and obey all local laws or regulations which may be in effect in the
locations where the electric ride-on toy may be used.
• Always wear appropriate clothing and shoes.
• Observe the age and weight limitations on the cover of this manual.
• Always stay seated while riding the electric ride-on toy. To stop you must take
your foot off the foot pedal.
• Children must be supervised by an adult at all times to be safe.
• Always be alert and ride your electric ride-on toy defensively. Watch out for
obstacles that could catch one of the electric ride-on toy’s wheels or force you to
turn suddenly and/or lose control. Be careful to avoid pedestrians, persons using
other wheeled products (including roller or in-line skates, skateboards, scooters,
bikes, etc.), children or animals who may enter your path. Always respect the
rights and property of others.
• Do not activate the foot pedal unless you are seated in the ride-on toy and in a
safe, outdoor environment that is suitable for riding your electric ride-on toy.
• Do not attempt or perform any stunts or tricks on the electric ride-on toy. It is not
made to withstand such misuse and abuse.
• Keep both hands on the steering wheel at all times.
• Do not touch the motor on the electric ride-on toy when in use or directly after
use as these parts can become extremely hot.
• Never allow more than one child to ride the electric ride-on toy at one time and
never try to tow anything.
• Do not use near steps, water, or swimming pools.
• Do not ride in wet weather.
• Never immerse the electric ride-on toy in water; electrical and drive components
could be damaged by water or create other potentially unsafe conditions.
• Keep your fingers and other body parts away from the motor, steering system,
wheels and all other moving components.
• Never hitch onto another vehicle or let yourself be pulled or pull anyone or
anything while riding the electric ride-on toy.
• Ride only on smooth, flat, dry surfaces such as pavement or level ground without
loose debris, such as sand, leaves, rocks or gravel. Water, mud, ice, bumpy,
un-even, slick, or rough surfaces could impair traction and contribute to possible
loss of control.
• Do not ride on or near hills or steep inclines. Ride only on level ground to avoid
tip over.
• Avoid sharp turns, bumps, drainage grates, and other obstacles.
• Do not ride at night or where there is limited visibility.
• Do not ride indoors or on surfaces that could become damaged such as carpet
or flooring.
• Do not ride on streets, around cars, or in foot or vehicle traffic.
• Regularly check the electric ride-on toy and its components. If any parts are
broken or worn, do not ride the electric ride-on toy until you have fixed or
replaced the broken or worn parts. Contact our Customer Service Team at
dynacraftwheels.com/contact for replacement parts.
5
• Do not to allow hands, feet, hair, body parts, clothing, or similar articles to come
in contact with wheels or other moving parts.
• Before each cycle of operation, you must perform the preoperation checks
specified in this manual or by the manufacturer, including:
– That all guards and pads originally supplied by the manufacturer are in proper
place and in serviceable condition;
– That the area that the unit is to be operated in is safe and suitable for safe
operation; and
– That all safety labels are in place and understood by everyone, including the
riders.
• Avoid sharp bumps, drainage grates, and sudden surface changes.
PRE-RIDE SAFETY CHECKLIST
• Check to make sure that all components are properly secured and are
functioning according to the manufacturer’s specifications.
• Components must be maintained and repaired and only with the manufacturer’s
authorized replacement parts. Installation should be performed only by adult,
qualified personnel.
USING THE CHARGER
The charger should be examined regularly for damage to the cord, plug, enclosure
and other parts. In the event such damage has occurred, the electric ride-on toy
should not be charged until the charger has been repaired by qualified personnel
or replaced. Use only the supplied, recommended charger.
• Always use caution when charging.
• The charger is not a toy and should be operated by an adult.
• Never operate the charger near flammable materials or liquids, and operate the
charger in well-ventilated areas.
• Disconnect the charger and unplug it from the electric ride-on toy when not in use.
• Do not exceed the recommended charging time.
• Always disconnect the charger from the electric ride-on toy prior to wiping down
or cleaning the electric ride-on toy with any liquid.
WARNING: Never modify or alter the electrical system. Risk of fire. Do not bypass
fuses. Replace 25A fuse (located under the seat) only with 25A fuse and 3A fuse (located
under dashboard) only with 3A fuse. Alterations could cause a fire or explosion resulting in
serious injury or death and could also ruin the electrical system.
FAILURE TO HEED THE WARNINGS LISTED ABOVE INCREASES RISK OF POTENTIALLY SERIOUS
INJURY. USE THE APPROPRIATE CAUTION WHEN RIDING AND ALWAYS WEAR APPROPRIATE
CLOTHING AND SHOES.
6
BEFORE YOU BEGIN ASSEMBLY
Remove all packing and items from the display box. Make sure that the power
switch is turned “OFF” before assembling the electric ride-on toy.
ESTIMATED ASSEMBLY TIME
You should allow approximately 25 minutes for assembly, not including initial
charging time. Initial charging can take approximately 18 hours (see pages 12-13
for charging information).
WARNING: DO NOT USE NON-ORIGINAL OR
NON-RECOMMENDED PRODUCTS WITH YOUR
ELECTRIC RIDE-ON TOY.
Altering of the original components or use of non-recommended replacement parts
may or may not be compatible with the design and will void the warranty and may
cause an unsafe condition resulting in serious injury or death. Contact our Customer
Service Team for original replacement parts at dynacraftwheels.com/contact.
If you experience a problem with this product, or are missing a part, please contact
our Customer Service Team at dynacraftwheels.com/contact, rather than return
this product to the store.
Please identify all parts before assembly and save all packaging material until
assembly is complete to ensure that no parts are discarded.
B
7
PARTS DIAGRAM
1. Seat x1
2. M5x16 Machine Screw x2
3. Steering Wheel x1
4. M5x35 Machine Screw x1
5. M5 Locknut x1
6. Battery (6V/4AH) x1
7. 4x12 Round Head Screw x4
8. Motorhood x1
9. Windshield x1
10. Rear View Mirror
11. Gearbox & Motor x1
12. Driving Wheel x1
13. Axle Cap x4
14. M10 Locknut x4
15. Ø10 Washer x8
16. Front Wheel & Rear Left Wheel x3
17. Bushing x3
18. Plastic Body Assembly x1
19. Socket Wrench x2
20. Charger x1
NOTE: Some parts shown are assembled on both sides of ride-on toy. Parts are packaged
at both ends of box and in ride-on chassis. Ensure all parts are present before assembly.
1
2
3
5
4
10
10
7
6
8
18
9
11
13
14 15
12
17
20
15
Screwdriver
(not included)
Socket Wrench
(included)
Tools Required
19
16
C
8
1. FRONT WHEEL ASSEMBLY
• Remove all parts from the front axle.
• Fit a Ø10 washer onto the axle.
• Fit a bushing onto the axle.
• Slide the wheel onto the axle, fitting the bushing inside the wheel.
• Install a Ø10 washer and M10 locknut,
then tighten it.
NOTE: Do not over-tighten.
• Press the axle cap onto the locknut.
• Repeat the above operation for the front wheel on the other side.
TOOLS REQUIRED:
ASSEMBLY
Your new ride-on toy requires adult assembly. Please set aside around 25 minutes
for assembly. Please identify all parts before assembly and save all packaging
material until assembly is completed to ensure that no parts are discarded.
17 mm Socket Wrench (included)
WARNING: Children can be harmed by small parts, sharp edges and sharp points
in the ride-on toy’s unassembled state, or by electrical items. In the unassembled state, this
package contains small parts. Adult assembly is required; children should not handle parts,
or help in assembly of the ride-on toy.
Phillips Screwdriver (not included)
Ø10 Washer
Bushing
Front Wheel
Front Axle M10
Locknut
Ø10 Washer Axle
Cap
D
9
2. DRIVING WHEEL ASSEMBLY
• Remove all parts from the rear axle.
• Slide the gear box over one end of the rear axle (the side marked with “R” under
the body), and into the bigger hole in the ride-on toy body.
NOTE: Push the rear axle out to allow the gear box motor to be inserted into the bigger hole.
• Slide the driving wheel onto the axle, matching it up with the gear box.
• Slide a Ø10 washer onto the axle.
• Install the M10 locknut and tighten it.
• Snap the axle cap on the locknut.
NOTE: To assemble the rear wheel onto the other side, refer to the front wheel assembly
information at page 8.
Rear Axle
Rear Wheel Gearbox
Rear Axle
Axle Cap Ø10 Washer
Ø10 Washer
Ø10 Washer
M10
Locknut
Gap
IMPORTANT! CHECK WHEEL GAP
After assembling any wheel onto the axles,
make sure to check the gap between the
screw thread and the outside of the wheel
(refer to the adjacent diagram). If the gap
is too big, add two or three washers on
the axle to the inside of the wheel. After
tightening the nut on the outside of the
wheel, please spin the wheel to check
if the wheel spins smoothly. If the wheel
gets caught or does not spin smoothly, the
friction may cause damage to the motor. Try
increasing the gap by removing one or two
washers to ensure the wheel spins smoothly.
NOTE: If the wheel nuts are loose, the
wheels will not engage the forward
gear. Tighten the nut with the socket
wrench.
10
D.C1.5V(SIZE:AA)
D.C1.5V(SIZE:AA)
4. INSTALL STEERING WHEEL
BATTERIES
NOTE: Batteries are not included.
• Loosen the screw in the steering wheel
and remove the cover.
• Insert 2x 1.5V size AA batteries as shown.
• Replace the cover and tighten the screw to
secure it in place.
STEERING WHEEL BATTERY SAFETY INFORMATION:
Batteries may leak fluids that can cause chemical burn, injury or ruin your product.
To avoid battery leakage:
• Install batteries correctly, observing the polarity (+/-) signs to avoid leakage.
• Do not mix old and new batteries.
• Do not mix batteries of different types: alkaline, standard (carbon-zinc) or
rechargeable (NiMH).
• Remove the batteries from the battery compartment when the unit will not be
used for an extended period of time.
• Always remove exhausted batteries from the battery compartment.
• Do not dispose of batteries in fire.
• Do not short circuit the supply terminals.
• Replace the batteries when the horn sounds become distorted.
• Non-rechargeable batteries should not be recharged.
• Use only batteries of the same or equivalent type as recommended.
• If rechargeable batteries are used, they should only be charged by adult.
• Remove rechargeable batteries from the product before charging.
• Battery chargers used with toys must be examined regularly for damage to the
cord, plug, enclosure and other parts. In the event that such damage is found,
the toy must not be used with the battery charger until the damage has been
repaired or the charger has been replaced.
3. STEERING WHEEL ASSEMBLY
• Turn the ride-on toy body upright.
• Remove the M5x35 machine screw and
M5 locknut from the steering wheel with a
screwdriver.
• Insert the steering wheel onto the end of
the steering column, lining up the hole in
the steering wheel and the hole in steering
column. Reinsert the M5x35 machine screw
and M5 nut as shown in the drawing at right,
and tighten it with a screwdriver.
Battery
Compartment Door
UP
M5 Nut
M5x35 Machine
Screw
Steering
Wheel
11
5. REAR VIEW MIRROR
AS S E MBLY
NOTE: Identify the left and right mirrors for
assembly.
• Insert the rear view mirror into the hole in
the front of the ride-on toy body and push
until you hear it click into place.
• Repeat for the other side.
6. POWER SUPPLY CONNECTION
NOTE: The battery is disconnected for
shipment to
prevent the battery from
draining.
• Plug A connector into B Connector.
(They are same color to assure correct
connection.)
• Plug C connector into D connector.
(They are same color to assure correct
connection.)
Motor
Battery
A
C
B
D
Rear View
Mirrow
8. SEAT ASSEMBLY
• Insert the tabs at the back of the seat into
the slots in the ride-on toy body and press
down to secure.
• Insert and tighten two M5x16 machine
screws with a screwdriver.
7. MOTOR HOOD ASSEMBLY
• Attach the motor hood to the ride-on toy
body as shown.
• Insert and tighten four 4x12 round head
screws to secure it.
4x12 Round
Head Screw
Motor Hood
Seat
M5x16
Machine
Screw
Tabs
12
BATTERY CHARGING
IMPORTANT! Before first time use, charge the battery for at least 18 hours. Charge
the battery for at least 12 hours after each use of the ride-on toy. Never charge
the battery longer than 30 hours. Overcharging or undercharging the battery may
shorten battery life and decrease ride-on toy running time.
WARNING: Battery can fall out and injure a child if the ride-on toy tips over.
Always use battery retainer.
PREVENT FIRE
• Never modify the electrical system.
• Alterations could cause a fire resulting in serious injury and could also ruin the
electrical system.
• Use of the wrong type battery or charger could cause a fire or explosion,
resulting in serious injury.
• Use of non-original components on this ride-on toy could cause overheating, fire
or explosion.
• The battery must be handled by adults only.
• The battery is heavy and contains sulfuric acid (electrolyte).
• Dropping the battery could result in serious injury.
• Never allow children to charge the battery.
• Battery charging must be done by adults only. A child could be injured by the
electricity involved in charging the battery.
• Never lift or carry the battery by the wires or connector, this can damage the
battery and possibly cause a fire resulting in serious injury. Lift and carry the
battery by the case only.
• Read the safety instructions on the battery.
• Examine the battery, charger and their connectors for excessive wear or damage
each time you charge the battery.
• If damage or excessive wear is detected, do not use the charger or the battery
until you have replaced the worn or damaged part.
CAUTION: Use the charger in dry locations only.
IMPORTANT NOTE
• We recommend that you start charging your battery before beginning assembly
of your new ride-on toy.
• The battery must be upright while charging.
• The charger is not a toy, and should only be operated by adults.
• Do not short-circuit the battery.
• You do not need to remove the battery from your ride-on toy to recharge it.
• Before charging the battery, examine the battery case for cracks and other damage
which may cause sulfuric acid (electrolyte) to leak during the charging process. If
damage is detected, do not charge the battery or use it in your ride-on toy. Battery
acid is very corrosive and can cause severe damage to surfaces it contacts.
13
• Use only an original charger (AC 120V 60Hz) with an output of DC 6V 0.5A to
charge your ride-on toy battery.
• NOTE TO ADULTS: Regularly examine the charger for damage to the cord, plug,
housing or other parts that may result in the risk of fire, electric shock or injury.
• If your battery is old and will not accept a charge, do not leave it in the ride-on
toy. Always remove a dead battery from the ride-on toy.
• After the first charge, recharge the battery for at least 12 hours after each use.
Never charge the battery longer than 30 hours. Charge the battery after each
use, regardless of how long the ride-on toy was used.
• Do not allow the battery to run down completely before charging.
• Charge the battery before storing the ride-on toy.
• Charge the battery at least once per month, even if the ride-on toy has not been
used.
NOTE:
• This product has CHARGING PROTECTION: when charging, all the functions will
be cut off.
• The POWER SWITCH must be switched to the OFF position when charging.
• Recharge (after initial charge) up to 12 hours. Never charge the battery longer
than 30 hours.
• When the ride-on toy begins to run slowly, recharge the battery.
• Recharge the ride-on for at least 12 hours after each use and once per month
even if it is not used. Never charge the ride-on longer than 30 hours.
CAUTION: Use the charger in dry locations only.
1. Plug the charger port into the input socket (the socket is under the seat).
2. Plug the charger plug into a wall outlet. The battery will begin charging.
Charging Input Socket
14
POWER SWITCH
Turn the ride-on toy on and off.
FOOT PEDAL
To move the ride-on toy, press the foot pedal down.
To stop, take your foot off the foot pedal.
FORWARD/STOP/REVERSE
To move the ride-on toy forward, shift the lever to “Forward” position.
To move the ride-on toy backward, shift the lever to “Reverse” position.
To stop the ride-on toy, shift the lever to “Stop” position.
SOUND BUTTON
Press the sound buttons on the steering wheel to play sounds.
HOW TO USE YOUR RIDE-ON TOY
Power Switch
Forward /Stop
/Reverse
Sound Button
Foot Pedal
E
15
IMPORTANT
Always stop ride-on toy when changing the direction to avoid damage to the gears
and motor.
• This ride-on toy has an adjustable seat belt; please instruct children on how to
fasten the seat belt before using.
• Do not let any child touch the wheels or be near them when the ride-on toy is
moving.
• Make sure you come to a complete stop before changing directions from forward
to backward.
• To avoid accidents, inspect the ride-on toy before riding to ensure that it is in
proper working order and safe to ride.
• This toy has no brake; to stop, remove foot from foot pedal.
• Check all the screws, cap nuts and protective coverings regularly and tighten as
required. Check plastic parts on a regular basis for cracks or broken pieces.
• Your new battery must be charged for at least 18 hours before you use your ride-
on toy for the first time.
• Do not wash the ride-on toy with water; clean it with a cloth.
SAFETY PRECAUTIONS
• The child must have adult supervision at all times.
• Do not ride on the road, footpaths, or near pools or bodies of water.
• Do not allow children under the recommended age to ride the ride-on toy; please
refer to the age grading.
• Do not allow riders over the recommended weight rating or age grading to use
the ride-on toy.
• To stop the ride-on toy, you must take your foot off the pedal.
• Charging should only be done by an adult.
• An adult must teach the child how to operate the ride-on toy.
• Do not ride on hills or slopes, in sand or on other soft, wet, or slippery surfaces.
• Do not use a different size battery. Use only original or recommended
replacement batteries.
• The ride-on toy is designed to carry maxium weight of 55 lb at a time. Never
allow more than one rider or over-load the ride-on toy.
• This product should be assembled and checked by adults before use.
WARNING: No brakes – do not park or ride on any slopes or steep inclines.
NOTE
• Always make sure the power switch is in the “OFF” position whenever the ride-
on toy not in use.
• Batteries may become damaged and no longer accept a charge if power switch
is left in the “ON” position when not in use.
• Never store the product in outdoor conditions, never store it in the rain, and
never store the product in freezing or below freezing temperatures. These low
temperatures will permanently damage the battery.
16
WARNING: Turn power “OFF” before conducting any maintenance procedures.
TOOLS REQUIRED:
HOW TO REPLACE FRONT WHEELS AND REAR LEFT WHEEL
1. Remove the axle cap with a flat head screwdriver.
2. Remove the M10 locknut with a 17 mm socket wrench.
3. Remove the Ø10 washer.
4. Remove the wheel, then replace with a new one, making sure the Ø10 bushing sits
inside the wheel.
5. Remount the Ø10 washer, M10 locknut and securely tighten the wheel; then
re-insert the axle cap.
Flat head Screwdriver
(not included)
17 mm Socket Wrench
(included)
Ø10 Washer
Bushing
Front Wheel
Front Axle M10
Locknut
Ø10 Washer Axle
Cap
Phillips Screwdriver
(not included)
DETAILED MAINTENANCE AND REPAIR F
17
HOW TO REPLACE THE DRIVING WHEEL AND GEAR BOX
1. Remove the axle cap with a flat head screwdriver.
2. Remove the M10 locknut with a 17 mm socket wrench.
3. Remove the Ø10 washer.
4. Remove the driving wheel, and replace with new wheel.
IF YOU DO NOT NEED TO REPLACE THE GEAR BOX, PLEASE PROCEED TO STEP 10.
5. Unscrew the screws on the seat with a screwdriver and remove the seat.
6. Unscrew the screws on the motor hood with a screwdriver and remove the hood.
7. Unplug the power connector that is connected to the gear box.
8. Remove the gear box and replace with a new one.
9. Plug the power connector back into the gear box.
10.Replace the driving wheel, Ø10 washer, and M10 locknut, and tighten securely.
11.Re-insert the axle cap and secure the seat back onto the ride-on toy with the screws.
HOW TO REPLACE THE BATTERY
1. Unscrew the screws on the seat with a screwdriver and remove the seat.
2. Use a screwdriver to remove the two screws from the battery retainer.
3. Unplug the power connector (which is connected to the battery).
4. Carefully lift the dead battery and replace it with a new one.
5. Replace the battery retainer and secure it with the screws. Plug the power
connector with the battery connector, and replace the seat, securing it with the
screws removed in Step 1.
1
2
3
Power
Connector
Battery
Connector
Battery
Retainer
Rear Axle
Rear Wheel Gearbox
Rear Axle
Axle Cap Ø10 Washer
Ø10 Washer
Ø10 Washer
M10
Locknut
18
HOW TO REPLACE THE POWER SWITCH
HOW TO REPLACE THE SHIFT LEVER ASSEMBLY
1. Remove the power switch with a flat head screwdriver.
2. Unplug the main connectors from the wire terminals as shown in the photo.
3.Plug in the new power switch with the wire terminals for replacement as shown in
the photo.
– Plug orange wire terminal onto the contact pin marked with “+”.
– Plug the red wire terminal onto the opposite pin.
– Plug the black wire terminal onto the middle contact pin as shown in the
photo.
Power Switch
Orange Wire
+Mark
Red Wire
Black Wire
Flat Head Screwdriver
1 2 3
4x12 Round
Head Screw
Shift Lever
Assembly
Switch Socket
Shift Lever Assembly
A B
1. Unscrew the two 4x12 screws on the Shift Lever Assembly with a Phillips
screwdriver and pull the Shift Lever Assembly out to remove it. (Diagram A).
2. Unplug the switch socket from the switch on Shift Lever Assembly as shown.
(Diagram B).
3.Replace a new Shift Lever Assembly, and re-connect switch socket with the
switch on Shift Lever Assembly, reverse the above steps and use two 4x12
screws to secure the new Shift Lever Assembly.
19
HOW TO REPLACE THE FOOT PEDAL
1. Use a flat head screwdriver to gently pry up the left
side of the foot pedal (see figure 1).
2. Remove the old foot pedal and disconnect it from
the pedal switch socket (see figure 2).
3.Connect the new foot pedal to the pedal switch
socket and ensure they are connected in the correct
position (see figure 3).
4. Insert the pedal into the pedal housing so that the
switch socket goes straight into the housing (see
figure 4).
5. Tilt the foot pedal slightly to the right. Holding the
pedal with one hand, use a flat head screwdriver to
press the right side tab on the foot pedal. Push down
until the right tab snaps into place (see figure 5).
6.Press down on the left side of the foot pedal until it
clicks into place.
1
2
3
4
5
Pedal Switch
Socket

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