Dynapac CP224 User manual

Instructions manualInstructions manual
ICP224-BR1EN3.pdfICP224-BR1EN3.pdf
Operating & MaintenanceOperating & Maintenance
Rubber wheel rollerRubber wheel roller
CP224/224WCP224/224W
Diesel engineDiesel engine
Cummins QSB 3.3Cummins QSB 3.3
Serial numberSerial number
10000501x0B001387 -10000501x0B001387 -
Translation of original instructions.Translation of original instructions.
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

2000h-Maintenance
ICP224-BR1EN3.pdf2012-01-25
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Slopes ......................................................................................................... 7
Driving near edges ...................................................................................... 8
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Edge cutter (Optional) ................................................................................. 9
Working lights - Xenon .............................................................................. 10
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Lower ambient temperature - Freeze risk ................................................. 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 11
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Battery handling ........................................................................................ 12
Jump starting (24V)................................................................................... 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Technical specifications - Dimensions ................................................................................... 17

2000h-Maintenance
ICP224-BR1EN3.pdf 2012-01-25
Dimensions ............................................................................................... 17
Weights and volumes................................................................................ 18
Working capacity....................................................................................... 19
General ..................................................................................................... 19
Tightening torque ...................................................................................... 20
ROPS - bolts ............................................................................................. 21
Hydraulic system....................................................................................... 21
Automatic Climate Control (ACC) (Optional)............................................. 21
Machine description ............................................................................................................... 23
Identification ............................................................................................................ 23
Product identification number on the frame .............................................. 23
Machine plate............................................................................................ 23
Explanation of 17PIN serial number.......................................................... 24
Engine plates ............................................................................................ 24
Location - decals ....................................................................................... 25
Safety decals............................................................................................. 26
Locations - Control panel and controls...................................................... 29
Function descriptions............................................................................................... 30
Display explanations ................................................................................. 32
Machine alarm........................................................................................... 34
H1-AC alarm ............................................................................................. 36
LIMITED mode............................................................................ 36
SAFE mode ................................................................................ 36
"MAIN MENU" ........................................................................................... 37
"USER SETTINGS" .................................................................... 38
Operator help when starting...................................................................... 39
Operator help Workmode.......................................................................... 39
.................................................................................................................. 39
Instruments and controls, cab ................................................................... 40
Function description of instruments and controls in the cab ..................... 41

2000h-Maintenance
ICP224-BR1EN3.pdf2012-01-25
Using the cab controls............................................................................... 42
Defroster ..................................................................................... 42
Heat ............................................................................................ 42
AC/ACC ...................................................................................... 42
Electrical system...................................................................................................... 43
Fuses ........................................................................................................ 45
Fuses in cab.............................................................................................. 45
Operation ............................................................................................................................... 47
Before starting ......................................................................................................... 47
Master switch - Switching on..................................................................... 47
Control panel, adjustments ....................................................................... 47
Driver seat - Adjustment............................................................................ 48
Operator's seat, comfort (Optional) - Adjustments .................................... 48
Display - Control........................................................................................ 49
View .......................................................................................................... 49
Operator position....................................................................................... 50
Interlock..................................................................................................... 51
Starting .................................................................................................................... 52
Starting the engine .................................................................................... 52
Parking brake - Check............................................................................... 52
Throttle control and brake pedal. .............................................................. 53
Display when activating choice via the button set..................................... 54
Alarm descriptions..................................................................................... 54
Operating the roller ................................................................................... 55
Operating on a slope................................................................................. 56
Checking the treads on the tires ............................................................... 56
Edge cutting (Optional) ............................................................................. 56
Variable tire pressure (air-on-the-run) (Option)......................................... 57
Coconut mats (Option) .............................................................................. 57
Ballast box................................................................................................. 58

2000h-Maintenance
ICP224-BR1EN3.pdf 2012-01-25
Driving (Ground Pressure) ........................................................................ 59
Ground pressure ....................................................................................... 59
Low tire pressure - 240 kPa (34.8 psi). ..................................................... 60
Normal tire pressure - 480 kPa (69.6 psi) ................................................. 61
High tire pressure - 830 kPa (120.4 psi). .................................................. 61
Interlock/Emergency stop/Parking brake - Check ..................................... 62
Normal braking.......................................................................................... 62
Emergency braking ................................................................................... 63
Switching off.............................................................................................. 63
Chocking the wheels ................................................................................. 63
Master switch ............................................................................................ 64
Long-term parking.................................................................................................................. 65
Engine ....................................................................................................... 65
Battery....................................................................................................... 65
Air cleaner, exhaust pipe........................................................................... 65
Watering system ....................................................................................... 65
Fuel tank ................................................................................................... 65
Hydraulic reservoir .................................................................................... 65
Tires .......................................................................................................... 66
Steering cylinder, hinges, etc. ................................................................... 66
Hoods, tarpaulin ........................................................................................ 66
Miscellaneous ........................................................................................................................ 67
Lifting ....................................................................................................................... 67
Lifting the roller.......................................................................................... 67
Lifting the roller with jack:.......................................................................... 67
Roller prepared for transport ..................................................................... 68
Towing/Recovering.................................................................................................. 68
Short distance towing with the engine running.......................................... 69
Short distance towing when the engine is inoperative. ............................. 70
Towing the roller........................................................................................ 72

2000h-Maintenance
ICP224-BR1EN3.pdf2012-01-25
Trailer eye (Option) ................................................................................... 72
Operating instructions - Summary ......................................................................................... 73
Preventive maintenance ........................................................................................................ 75
Acceptance and delivery inspection.......................................................... 75
Warranty.................................................................................................... 75
Maintenance - Lubricants and symbols ................................................................................. 77
Maintenance symbols ............................................................................... 78
Maintenance - Maintenance schedule ................................................................................... 79
Service and maintenance points ............................................................... 79
General ..................................................................................................... 79
Every 10 hours of operation (Daily)........................................................... 80
After the FIRST 50 hours of operation ...................................................... 80
Every 50 hours of operation (Weekly)....................................................... 81
Every 250 hours of operation (Monthly) .................................................... 81
Every 500 hours of operation (Every three months) ................................. 82
Every 1000 hours of operation (Every six months) ................................... 82
Every 2000 hours of operation (Yearly) .................................................... 83
Maintenance - 10h ................................................................................................................. 85
Diesel engine - Check oil level .................................................................. 85
Coolant level - Check ................................................................................ 86
Brake fluid level - Check ........................................................................... 86
Fuel tank - Refueling ................................................................................. 87
Hydraulic reservoir - Check fluid level....................................................... 87
Water tank, Std - Filling............................................................................. 88
Cleaning the coarse filter .......................................................................... 88
Sprinkler system
Cleaning of sprinkler nozzle ...................................................................... 89
Sprinkler system - Check .......................................................................... 89
Sprinkler system - Freeze risk................................................................... 90
Draining the system. ................................................................................. 90

2000h-Maintenance
ICP224-BR1EN3.pdf 2012-01-25
Freeze protection ...................................................................................... 90
Wheel scrapers
Control....................................................................................................... 91
Removing the scapers ................................................................ 91
Maintenance - 50h ................................................................................................................. 93
Air cleaner
Checking - Change the main air filter........................................................ 93
Backup filter - Change............................................................................... 94
Air cleaner
- Cleaning.................................................................................................. 94
Fuel filter - Draining................................................................................... 95
Air conditioning (Optional)
- Inspection................................................................................................ 96
Air conditioning (Optional)
- Cleaning.................................................................................................. 96
Tires - Tire pressure.................................................................................. 97
Upper/Lower Pivot bearing - Lubrication................................................... 98
Wheel gear - Oil change ........................................................................... 98
Maintenance - 250h ............................................................................................................... 99
Diesel engine
Oil change ................................................................................................. 99
Engine
Replacing oil filter.................................................................................... 100
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 100
Air conditioning (Optional)
- Inspection.............................................................................................. 101
Battery
- Check condition .................................................................................... 101
Edge cutter (Optional)
- Lubrication ............................................................................................ 102
Upper/Lower Pivot bearing - Lubrication................................................. 102
Maintenance - 500h ............................................................................................................. 103
The engine fuel filter - replacement/cleaning .......................................... 103

2000h-Maintenance
ICP224-BR1EN3.pdf2012-01-25
Seat bearing - Lubrication ....................................................................... 104
Hydraulic reservoir cap - Check .............................................................. 104
Pivot bearing - Lubrication ...................................................................... 105
Upper/Lower Pivot bearing - Lubrication................................................. 105
Maintenance - 1000h ........................................................................................................... 107
Air filter - Changing ................................................................................. 107
Backup filter - Change............................................................................. 107
Hydraulic filter
Change.................................................................................................... 108
Cab
Fresh air filter - Replacing ....................................................................... 109
Upper/Lower Pivot bearing - Lubrication................................................. 109
Wheel gear - Oil change ......................................................................... 110
Wheel gear - Replenishing the oil ........................................................... 110
Wheel gear - Checking the oil level......................................................... 111
Maintenance - 2000h ........................................................................................................... 113
Hydraulic reservoir
Fluid change............................................................................................ 113
Fuel tank
- Cleaning............................................................................................... 114
Watering system
- Draining................................................................................................ 114
Water tank - Cleaning ............................................................................. 115
Air conditioning (Optional)
- Overhaul ............................................................................................... 115
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 116
Engine
Replacing the coolant.............................................................................. 116
Upper/Lower Pivot bearing - Lubrication................................................. 117

2000h-Maintenance
ICP224-BR1EN3.pdf 2012-01-25