Eagle Equipment MTP-9F User manual

1
MTP-9F
(STD-9F)
9,000 LBS. CAPACITY
TWO-POST SYMMETRIC LIFT
(FLOOR-PLATE)
INSTALLATION
&
OPERATION
MANUAL
READ THIS MANUAL BEFORE INSTALLING OR OPERATING
THE LIFT
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All rights reserved. The user’s manual here can not be copied or backup in the name of
company or in own name without the approval by the company. The manual is particularly
designed for these series products in use and the company is never responsible for results
since the manual is used for other equipment operation.
The company and the branches never take any responsibility for expenses and
expenditure of equipment damage caused by accidental abuse, equipment misuse, arbitrary
change or repair for equipment or inconformity with operation and maintenance requirements
for lifter of the company by user or the third party.
The company is never responsible for equipment damage or other problems caused by
using other accessories or consumables instead of original products of the company or
products approved by the company.
The equipment here shall be used by specialized technicians or maintenance personnel.
The products are underwritten by CCIC
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ƽThe manual is indispensable part of the product and please read it carefully.
ƽPlease conserve the manual well for reference in overhaul.
ƽThe machine here shall be only used for the purpose specified in design, never for others.
ƽThe manufacturer never takes any responsibility for damage caused by misuse or other
use.
Cautions
ƽThe machine here must be operated, used or maintained by qualified personnel, who has
obtained specialized training, and arbitrary change of machine parts or application scope
may result in damage to machine directly or indirectly if there is never approval by
manufacturer or the behavior is not in line with the manual.
ƽNever make lifter in extreme temperature or humid environment. The installation shall be
far from water tap, air humidifier or furnace.
ƽThe lifter shall be prevented from much dust, ammonia, alcohol, diluents or spray adhesive
and others.
ƽThe person beyond operators shall never approach the machine when the machine is in
operation.
ƽThe routine inspection for lifer shall not be conducted when the lifer is in failure or there is
damage to parts and the original equipment parts shall be used when the part is repaired
or exchanged.
ƽThe lifer shall never be in overload and the rated bearing capacity of lifer is marked on
nameplate.
ƽIt is forbidden to hoist the lifer when there is person in vehicle. The client or spectators
shall be beyond the lifting scope in operation.
ƽMake sure that there is no obstacle, grease, machine oil, refuse or other impurities in lifter
area.
ƽLocate bracket arm of lifer to make it in line with hoist point recommended by manufacturer.
Hoist the lifer, ensure that bracket arm is in closed contact with vehicle and make lifter rise
to proper work height.
ƽAs for some vehicles, the removal (installation) of parts may result in severe gravity shift
and instability of vehicle. The vehicle shall be balanced by support.
ƽPlease locate bracket arm of lifer before the vehicle leaves lifting area so as to avoid
obstruction in moving.
Cautions
Warning
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ƽUse proper equipment, tools and safety protection facilities, such as, uniform, safety shoes
and others.
ƽPlease pay special attention to different safety identifiers on machine.
ƽIt is forbidden to touch moving parts with hands or other parts when lifer is in operation.
ƽIt is forbidden to remove safety device of the machine or makes it useless.
ƽThe hydraulic oil for the machine is N32 or N46 wear-resistance hydraulic oil. Please make
sure to use it in safety scope and refer to appendix for safety data.
ƽThe company is dedicated to continual improving product quality continually and
updating technical specification. The further notice for change will never be
provided.
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5
Illustrations for Warning Signs
(1) Please carefully read user’s manual and service (2)Never adjust safety pressure of
manual. Hydraulic pump station of lifter
(2) Provide proper maintenance and inspection for (4) Forbid operating damaged lifter
safety operation
(5) The lifer shall be only used by operator trained (6) Only authorized person can conduct
operation in Lifter scope
(7) Use hoist point designated for vehicle (8) Use safety support at any time when
heavy parts are removed or installed
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(9) Auxiliary accessories may reduce load capacity (10) Peripheral regions shall be unblocked
when Vehicle tilting may occur.
(11) The vehicle must be located by tonnage in manual (12) There shall not be obstruction around
lifter in hoist or falling.
(13) Prevent vehicle from excessive swing in hoist (14) Never make lifter in auto-closing or
controller beyond control
(15) The feet must leave lifter when the lifter is in falling (16) It is forbidden that person stands on
bracket arm when lifter is in hoist

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Contents
Chapter I: Overview and Features ......................................................................8
Chapter II: Main Technical Parameters ...............................................................9
Chapter III: Overall Dimension of Machine .......................................................10
Chapter IV Machine Structure and Working Principle .......................................12
Chapter V Equipment Installation and Commissioning .....................................13
Chapter VI Safety Mechanism ..........................................................................22
Chapter VII Hydraulic System...........................................................................24
Chapter VIII Operating Instructions...................................................................25
Chapter IX Care and Maintenance ...................................................................27
Chapter X Faults and Troubleshooting..............................................................29
Chapter XI Encasement List .............................................................................30
Chapter XII Safety Cautions .............................................................................31
Warranty Information ........................................................................................33

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Chapter I: Overview and Features
1.1 Description for machine model
Machine name Description
Common double-column lifter(1) 3.5T(4.0T) Symmetric-arm lifter of
economical and practical type
Common large-scale gantry lifter(2) 4.0T Symmetric-arm lifter of
economical and practical type
Common small-scale gantry lifter(3) 4.0T Symmetric-arm lifter of
economical and practical type
Electric double-column lifter(4) 4.0T Symmetric-arm lifter of
economical and practical type
Electric large-scale gantry lifter(5) 4.0T Symmetric-arm lifter of
economical and practical type
Single unlocking externally
connected large-scale gantry lifter(6) Luxurious 4T extended-arm lifter
Electric externally connected
electric large-scale gantry lifter(7) Luxurious 4T extended-arm lifter
1.2 Purpose:
As excellent equipment for automobile hoist with simple operation, safety and reliability,
double-column hydraulic lifter of series is applicable to various medium and small cars below
3.5T or 4T in hoist to conduct maintenance and care for different vehicles.
1.3 Functions, overview and features:
As the essence by our company integrating different domestic and overseas categories and
models, double-column hydraulic lifter of series is based upon lots of data argument and
long-term fatigue experiment and characterized by stability, reliability, safety, convenience, use
of imported components and steady hoist and falling. The large-volume pump station is
featured by high speed in hoist and low noise in operation. The electric series can release you
from manual troubles. The explosion-proof valve or throttle valve is adopted in hydro-cylinder
connector. The machine and hydraulic pressure with double-safety is convenient and safe; it is
the best choice for vehicle maintenance, care or washing.
The company can manufacture machines with different hoist height and hoist weight in
accordance with clients’ requirements.
A. Electric lifter is with hidden cable and pipeline and its appearance is beautiful and generous.
B. Mechanical safety device based on international standard and electric unlock device is
in perfect integration
D. Double-safety self-locking protection device, safe and simple operation.
E. Two steel cables in synchronous connection in use force both sliding ways in synchronous

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moving to prevent vehicle tilting.
F. Minimum hoist height is 110mm and it is applicable to maintenance of high-grade car.
G. High load bearing chain, safe and reliable.
H. 24V safety voltage control for electric series
I. Imported hydraulic components in use.
The company reserves the right to modify the products without further notice.
Chapter II: Main Technical Parameters
Basic parameters for equipment:
Name
Model
Technical parameter
Rated load
(Kg)
Rising and
falling time
Hoist height Hydraulic
oil
Electric
power
Rated oil
pressure
(1) 3500/4000 4060S PP N46# 2.2KW 15-16Mpa
(2) 3500/4000 4060S PP N46# 2.2KW 15-16Mpa
Note: 1. Voltage: The motor with different voltages can be selected in accordance with client’s
requirements.
Single-phase/three-phase: 110V/380V 60Hz
Single-phase/three-phase: 220V/380V 50Hz (standard configuration)
2. The pump station of 220V is adopted and the user must provide power stabilizer to
make sure that motor and related electrical components are not damaged for
undervoltage.
3. The hydraulic oil may differ much in different regions and seasons. It is proposed
that No.46 wear-resistance hydraulic oil be used in 10 40 䉝㻌㼍㼚㼐㻌㻺㼛㻚㻌ʿ
wear-resistance hydraulic oil be used in ˉ510 䉝㻚
4. Environmental requirement:
Working temperature: ˉ5䉝+40䉝Relative humidity: Temperature +30䉝,
UHODWLYHKXPLGLW\
Transport storage temperature: -25䉝+55䉝Altitude in use: Up to 2,000m
The noise of the machine in operation shall be below 80dB (A).
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Chapter III: Overall Dimension of Machine
3.1. Two post floor plate lift3.5T(4T)
Maximum passing width 2576
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3.2. Two post clear floor lift 4.0T (outside connect)
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3246
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Min=2570

12
Chapter IV Machine Structure and Working Principle
The machine is mainly composed of main column, auxiliary column, slide, bracket arm,
spindle part, safety device, oil cylinder, chain, dynamic unit, oil pipe, electric cabinet (electric
cabinet is only for electric series) and wires. The machine lock and explosion-proof valve as
double-safety ensures the safety and the user can use the machine at ease.
§4.1 Description for different parts of two post floor plate lift
§
4.5 Description for different parts of common small-scale gantry lifter
S/N Name
1 Common
double-column
2 Hydraulic pump station
3 Common slid
4 Curved arm
5 Medium extended arm
6 Mechanical safety
7Backplate
8 Oil cylinder
9Chain
10 Supporting plate
S/N Name
1 Common small-scale gantry
column
2 Hydraulic pump station
3 Common slide
4 Medium extended arm
5 Curved arm
6 Mechanical safety
7 Gantry frame
8 Oil cylinder
9 Chain
10 Small-scale gantry supporting
plate assembly
11 Gantry limit pole
12 Lower gantry small column
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Driving principle of common lifter: Press “RISING” button,
the contactor is power on, the motor is also power on and in operation,
the motor drives oil pump, the hydraulic oil is input to lower cavity of
oil cylinder through one-way valve and oil pipe, piston driven by oil
pressure pushes oil cylinder to pass steel wire rope and rope wheel
set and drags bracket arm for rising so as to complete hoist. When
the vehicle is in maintenance, press falling handler, mechanical lock is
in safety status and the operator can conduct vehicle maintenance.
Press “RISING” button firstly in falling, make machine rise for about
20mm, unlock safety lock and press falling handler to make machine
fall.
Chapter V Equipment Installation and Commissioning
Carefully read the manual, make clear the structure and inspect whether there is damage
in transportation or loading& unloading and whether accessories are complete before
machine installation. Then the installation and commissioning shall be conducted in
procedures as follows. (The product shall never be connected outdoors)
1. The equipment shall be installed on the ground where there is no dust, pollution or
humidity , the horizontal error is not less than 5mm, the concrete thickness is more than
300mm and the strength is 3,000PSI˄2.1Kg/MM2˅, basic dimension is 4,000MM long,
1,000MM wide and 400MM deep; It is proposed to add steel bar and consolidate ground
fastness. (See foundation installation diagram). The foundation installation diagram shall
be selected according to machine type in selection.
Two post series lift foundation Diagram
Foundation installation diagram
M18*160 expansion bolt
(10 sets)
Concrete strength is
3000PSI (2.1kg/mm3)
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' 'RIS . G' ' b utt on
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Drill as per
regulation and depth
shown in figure
Tighten nut with
wrench
Hit top core
screw with
hammer
Clean dust in hole
completely with dust
remover or blowing
pump
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2 3 ~
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Expansion bolt installation diagram
2. The luminance shall not be lower than 1001X indoors.
3. Ensure installation position and dimension:
Two post floor plate lift 4T installation position diagram
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34 26
Min= 2676

16
common small-scale gantry lifter installation position diagram
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2693
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Erect both vertical columns (main column with motor mount, used for motor fixing), set
pattern back plate in open middle, make both vertical columns on the same straight line, drill
hole with impact drill hammer of electric hammer pinch ¢20 and fix both vertical columns with
ten M18X160 expansion screws. The vertical column must be vertical to the ground. If the
ground is rough, the filling can be conducted with thin block for regulation. The large gantry
shall be installed in similar way and gantry frame shall be set in open middle of large gantry
respectively so as to keep both vertical columns on the same straight line. The installation
dimension is shown in outline dimensional drawing.
4. Install and connect synchronous steel wire rope and long oil pipe: remove back plate (gantry
shall be installed in reverse way as shown in steel wire rope installation diagram), hoist
main column on slide, extended synchronous steel wire rope can insert steel wire rope wheel
at bottom of auxiliary column through steel wire rope at bottom of main column, after it inserts
steel wire rope at the top, fix it at screw hole in square hole of slide with two M16 nuts, hoist
auxiliary column and fixed it on slide of main column with steel wire rope on bracket, block up
slid slightly when steel wire rope is fixed so as to facilitate adjustment and fixture of steel wire
rope screw. Take block away after fixing, inspect whether left slide and right slide at the same
height and adjust it to the same level. Both slides shall be on the same surface. Adjust height
of left slide in same way, loosen steel wire rope and regulate slide height. However, both steel
wire ropes must be tightened, not loose, otherwise, both slides can not be synchronous (see
steel wire rope installation diagram). Fill butter on steel wire rope, sliding block and sliding
way of column and fill engine oil on axis and safety.
Connection diagram for steel wire rope of two post floor plate series
Clamp
spring
Oil cylinder
Chain wheel
Chain pin
Cotter
Sprocket shaft Chain
Oiless bearing
Clamp spring
Two post series
Installation diagram for chain
and oil cylinder of lifter
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Two post clear floor series lift Steel wire rope connection diagram
Insert long high-pressure oil pipe from bottom of main and auxiliary columns on the ground,
connect them with oil cylinder connector respectively and tightly and avoid leakage.
5. Hydraulic dynamic pump station: fix hydraulic dynamic pump station on motor mount of main
Upper rope wheel
Steel wire ro
p
e 2
Supporting plate
Supporting plate
Upper rope wheel
Steel wire rope 2
Slide
Steel wire rope 2
Steel wire ro
p
e 2
Lower rope wheel
Baseboard
Steel wire rope 1
Lower rope wheel Baseboard
Steel
Steel wire rope 1
Upper
Slide
Upper rope wheel
Steel wire rope 2
Steel wire rope 2
Steel wire rope 1
Steel wire rope 1
Upper rope wheel
Steel wire rope 1
Steel wire rope 2
Steel wire rope 2
Steel wire rope 2
Lower rope wheel
Steel wire rope 1
Slide
Baseboard
Baseboard
Lower rope wheel
Slide
Common hydraulic pump station
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column with four M8X35 hexagon bolts, then connect oil pipe, tighten them and avoid leakage.
(See hydraulic system installation diagram).
Connection diagram for oil pipe connector of two post floor plate lift
Connection diagram for oil pipe connector of two post clear floor lift
Connection diagram for oil pipe connector of two post clear floor lift with electric release
Chain wheel
Chain wheel
Auxiliary oil cylinder
Main oil cylinder
Pump station oil pipe
“
RISING
”
button
Manual unloading valve
Pump station
connector
Double-column oil pipe
connector
Common straight connector
135ƕconnector
Backplate oil pipe
135ƕconnector
Common hydraulic
p
um
p
station
“
RISING
”
Manual unloading valve
Common straight
connector
Main oil
cylinder
Double-column
oil pipe connector
Oil pipe of pump station
Common direct connector
Double-column
oil pipe connector
Auxiliary oil
cylinder
Chain wheel
Chain wheel
Common gantry
long oil pipe Common gantry
tee connector
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6. Fill hydraulic oil:
Fill 46# or 20#wear-resistance hydraulic oil into oil tank (the user shall provide hydraulic oil),
the maximum oil level shall be about 10mm from filling opening and minimum oil level shall be
about 50mm from filling opening(the inspection shall be conducted with gage rod on filling air
cover above oil tank ). It is proposed to use 20ʿwear-resistance hydraulic oil in cold place.
7. Install bracket arm: install four bracket arms on the left and right respectively, make long
bracket arm and short bracket arm on different sides of column and use short bracket arm in
head direction when the vehicle is in hoist.
8. The safety device shall be installed as shown in safety installation diagram, the flexibility is
required after the safety is installed and the safety block shall not be clamped.
9. Install control cabinet and wiring: the control cabinet shall be installed between both safeties,
fix control cabinet on main column with four M6X10 cross recessed pan head screws (there is
plug-ins in electric cabinet outlet and it is control line for electromagnet, limit switch and return
oil solenoid valve), they are through 22 hole from the above, pass oil pipe trough and
connect with electromagnet. The gantry shall be connected in similar way (see electrical
schematic diagram).
Note: step 9 only targets at electric circuit connection of
Two post with electric release series
Electric circuit shall be connected in accordance with wire diameters and wire number
specified in Electrical Connection Diagram.
Electric mounting operation shall be only carried by professionals with electric
operation qualification
- Open upper cover of control cabinet
- Power cord connection: connect 400V three-phase four-wire system power cord
(3×2.5mm2ˇ1×1.5 mm2cable) to control panel L1, L2,L3 and incoming terminals;
Connect PE ground wire to stud with grounding sign (Figure 21) and stud with
grounding sign provided at the bottom of two platforms.
-If it is 230V two-phase power supply, control transformer and wire connection of motor
is required to adjust (Figure 22)
l,I I L,2
~ 400V
1/2 Uc V2
II~ Ulr Vlr
L1 L2 L3
1,21 o 1121 ◄ ,xi12aj o1
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4 00V