Eagle 2000F Series User manual

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Operations Manual
Eagle 2000F Series Stretch Wrapper
READ ALL INSTRUCTIONS CONTAINED IN THIS
MANUAL PRIOR TO MACHINE INSTALLATION!

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Contents
page
1. Machine Safety Information
1.1 Safety & Warnings 3
1.2 Specifications 5
1.3 Outline & Applications 8
1.4 Position of Operation 8
1.5 Safety Precautions Prior to Operation 8
2. Machine Installation
2.1 Machine Structure & Main Components 9
2.2 Transportation 10
2.3 Installation 11
2.4 Operational Environment 14
3. Operation
3.1 Operational Steps & Film Loading 15
3.2 Basic Machine Operation 16
3.3 LCD Screen Operation 17
3.4 LCD Screen Navigation & Language 18
3.5 Password Settings 22
4. Weight Scales (Optional)
4.1 Introduction 24
4.2 Error Codes 26
5. Maintenance & Troubleshooting
5.1 Troubleshooting Guide 27
5.2 Carriage Load Safety Switch 29
5.3 Turntable Home Switch 30
5.4 Turntable & Carriage Adjustment 32
6. Illustrations & Parts List
6.1 Base (Turntable) 33
6.2 Idler Roller 35
6.3 Mast 36
6.4 Carriage 38
6.5 Film Roller 40
6.6 Extended Rollers 41
7. Electrical Schematics 42

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1.1 Safety & Warnings
Before servicing, always power down and unplug the machine from the power source.
Ensure that the correct voltage is being supplied from the power source.
Do not touch the turn table while machine is in operation.
Place all items to be wrapped in the center of the turntable.
Keep the machine and surrounding area clean, clear and free of debris to ensure safe operation.
Warning Labels
DO NOT MODIFY OR REMOVE WARNING LABELS
Turntable Edge (x2)
Platform
Platform
Use Caution When Stepping or
Walking
(Turntable may move)
Table Rotation Direction
Do Not Step

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1.1 Safety & Warnings
DO NOT MODIFY OR REMOVE WARNING LABELS
Film Carriage
Do Not Open While Running
Control Panel (Bottom)
Electrical Hazard
Do not service machine while powered up and
connected to power source!

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1.2 Specifications - Eagle 2000F
Power Supply
110VAC, 60Hz
Air Supply
80 PSI
Turntable Speed
(Standard 0-12 rpm) (Optional 0-20rpm) *
Turntable Motor
1 HP 750W 1420 RPM 220V 1:30 Gearbox
Turntable Diameter
64.9”
Turntable Diagonal
58”
Turntable Height
3.4”
Turntable Gear
1:5
Turntable Chain
12A-1 ISO
Carriage Up/Down
1/3 HP 1390 RPM 220V 1:60 Gearbox
Carriage Up/Down Chain
08B-1 ISO
Pre-Stretch Motor
1/3 HP 1390 RPM 220V 1:20 Gearbox
Pre-Stretch Gear Ratio
1:12
Pre-Stretch Chain
06B-1 ISO
Film Stretch
250% pre-stretch with adjustable load force
Film Lift
Photo-eye controlled to match pkg height **
Film Width
20” (standard) or 30” (option)
Adjustable Internal Limit Switches
8” Top & Bottom Rails
Max Film Height
87”
Mast Height
94”
Max Turntable Weight Capacity
5000 lbs
Max Package Height (2” Overlap)
87”
Machine Dimensions
96.5” X 59” X 99”
Shipping Weight
1295 lbs
Attachment
Ramp or Custom Heavy Duty ***
Noise
≤75 DB
Environment
Humidity ≤98% Temperature 32-104°F
1Note: Black product requires custom photo-eye installation.
2Factory ramp is for use with hand pallet jacks only. Maximum combined weight of jack and product must not
exceed 1,300lbs. Custom heavy-duty ramps are available for use with loads exceeding 1,300lbs.
3Turntable maximum RPM can be increased to 20 RPM upon request.

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1.3 Outline and Application Field
This machine features a PLC controller. The electric subassembly uses world famous products such as
OMRON, LG and TE components. This provides a reasonable, high reliability and convenient use for
the machine. It can advance production efficiency and prevent goods from being damaged during
transportation. This machine has a wide range of applications and is used in the following industries:
chemical, fiber, tobacco, pharmaceutical, publishing, refrigeration, etc.
1.4 Position of Operation
When not operating the machine via remote control, the operator may stand in front of the operating
screen, away from the turntable and carriage. The operator must ensure that no other individual or
devices such as the forklift are at risk during operation. (See Fig. 1-1)
Fig. 1-1
1.5 Safety Precautions Prior to Operating Machine
This machine uses 110V, 60Hz, single phase power.
Do not plug into an extension cord.
Do not step on the machine when it is running
Do not install this machine on soft ground.
Install on a level surface.
Do not put the object to be wrapped on the edge of the turntable.
Turn off the power after done using the machine.
In an emergency, press the emergency stop button. This will cease movement of the machine.
Clean the machine once a day.
Only a Qualified Technician should change or test the wiring and/or electrical components.
DO NOT push, drag, or slide machine! Doing so will cause severe damage!

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2.1 Machine Structure & Components Illustration
Fig. 2-1
Mast
Control Panel
Film Carriage
Turntable

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2.2 Transportation
You must have at least 4ft fork tubes or tube extensions fully inserted into the machine and a forklift
rated for 3,000lbs to transport the machine safely. Do not raise the load more than 6” off of the
ground. (See Fig. 2-2)
ALWAYS USE OSHA HANDLING PROCEDURES FOR HANDLING THE
STRETCH WRAPPER AND REMEMBER TO NEVER PUSH, DRAG, OR
SLIDE THE MACHINE!
Do not transport machine from turntable when mast is
lowered!
When transporting the machine in this configuration;
1. Inspection cover must be removed before raising or
lowering the mast.
2. Carriage must be raised 8 inches
Carriage must be raised 6~8 inches before attempting
to lift machine from this end.
It is acceptable to transport machine by turntable when
mast has been raised.

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2.3 Installation
Step 1 - Place the machine in the desired location using a tow motor or crane capable of handling a
load of 3,000lbs. (See Fig. 2-3)
Fig. 2-3
Step 2 - Remove the lower rear inspection panel on the mast prior to raising the mast. The panel is
located on the end of the machine next to the turntable motor. The panel has a warning label affixed
to it. (See Fig. 2-4a & Fig. 2-4b)
Fig. 2-4a Fig. 2-4b
Step 3 - Lift the mast using hoisting tools. A tow motor or hoist rated for at least 3,000lbs is required.
While lifting the mast, use caution to ensure that wires and connectors are not pinched. (See Fig. 2-5a)
Once the machine is fully upright, one individual can stabilize the mast while a second individual
fastens the four M10 bolts to secure the mast to the base. The M10 bolts are to be tightened to
30ft/lbs of torque. (See Fig. 2-5b)
Fig. 2-5a Fig. 2-5b

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2.3 Installation
Step 4 - If installing a ramp, place the ramp by locating the ramp shoulder bolt and
placing it into the slot in the ramp. It is highly recommended to anchor the ramp to the
floor. (See Fig. 2-6)
Step 5 - Affix the carriage onto the corresponding position on the mast and fasten with four M8 bolts.
(See Fig. 2-7) Insert the connector plugs on the front of the carriage into the receptacles. (See Fig. 2-8) Do
not force the connectors together.
Fig. 2-7 Fig. 2-8*
Fig. 2-6

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2.3 Installation
Step 6 - Insert the connector plug inside the bottom of the mast into the corresponding receptacles.
(See Fig 2-9a, 2-9b, 2-9c)
Fig. 2-9a Fig. 2-9b Fig. 2-9c
Note: These connectors are for carriage motor power (pre-stretch), photo-electric eye, home limit
switch, and E-Stop switch located on the bottom of the carriage.
Step 7 - Fasten the lower rear panel into the corresponding position on the post using the pin. (See Fig.
2-10)
Fig. 2-10
Step 8 - Verify that all screws are tight and then turn on the power. Check to see if the power
indicator is on and that text is displayed on the LCD screen.
Step 9 -Connect air supply and verify pressure levels.

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2.4 Operational Environment
•Machine should be far from smoke, preferably in a dry, well-ventilated area.
•Normal environment temperature should be within 32ºF and 104ºF.
•No special requirements for electromagnetic radiation.
•Machine should not be placed under direct lighting as it may cause photoelectric eye to
malfunction.
•DO NOT push, drag, or slide machine! Doing so will cause severe damage!
Note: If product to be wrapped is a dark color (black, dark blue, etc...), the standard photoelectric eye
may not work properly. A photo-eye upgrade option is available for sensing dark objects.

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3.1 Operational Steps & Film Loading
BEFORE LOADING FILM, PRESS THE EMERGENCY
STOP BUTTON AND TURN THE POWER
SWITCH TO THE OFF POSITION
Loading stretch film into carriage
Step 1 - Loosen fastening screw "A" and take off
roll holder "B". (See Fig. 3-1)
Step 2 - Center the film core over the film shaft
and lower onto the lower orientation
plate "C" of the film shelf. (See Fig. 3-1)
Step 3 - Mount roll holder "B" and re-tighten
fastening screw "A". (See Fig. 3-1)
Step 4 - Push down handle "E" to open carriage
door. Then press the film through in the
direction of the arrow and close the door
(do not slam). Pass the film behind and
around the first roller and then between
the first and second roller.
(See Fig. 3-3 and Fig. 3-4)
Step 5- Draw enough stretch film to reach the
clamp located on the turntable and
insert the end of the stretch material
into the clamp.
Note: Do not slam or force the carriage door closed. Doing so may cause damage to hinges and
carriage door locking mechanism. Do not use sharp objects on or near rollers as they can be easily
damaged.
Fig. 3-1
Fig. 3-2
Fig. 3-3

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3.2 Basic Machine Operation
1. Screen Controller
2. Table Speed
3. Carriage Speed
4. Power Indicator
5. Start Button
6. Load Force
7. Reset Button
8 Emergency Stop Button
9. Power Switch
The turntable speed and load force knobs can be adjusted to achieve desired film tension.
The speed and load force work in conjunction. If the table speed is increased, the load force will
need to be decreased to maintain the same film tension. If the table speed is decreased, the
load force will need to be increased to maintain the same film tension.
The Eagle 2000F can be operated remotely by use of a hand-held controller.
This allows the machine operator to run and stop the stretch wrapper wirelessly.

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3.3 LCD Screen Operation
The LCD screen displays information used to control the machine and to make changes to operational
parameters. Active keys are shown with a circle or square around them. Pressing the corresponding
key will execute the function.
To change a setting, press the SET button.
Use the left and right ◄►arrows to move the cursor to the value/item to be changed.
Numeric values can be entered using the number pad or by scrolling through preset values using the
up and down arrows ▲▼.
When applicable, the left and right arrows ◄►can be used to previous/next positions within a field.
Once the desired value has been entered, press ENT to save any changes.
Note: Pressing SET will not save changes at this point.
Pressing the ESC key will go back to the previous screen.

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3.4 Navigating LCD Screens
Menu
From this screen, you can navigate to;
①Mode, ②Job Count,
③View Parameters, ④Settings
Parameter Settings / page 1
From this screen, you can set;
Top Wraps, Bottom Wraps, and
number of Up & Down cycles
Parameter Settings / page 2
From this screen, you can set;
Photo Height Delay, Carriage Start Height
and Up/Down Delay
Parameter Settings / page 2
From this screen, you can set;
Roping Rotations and Heater Press Delay
To change a setting, press SET, enter quantity or time in
tenths of a second (ie; 15=1.5 seconds).

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3.4 Navigating LCD Screens
Job Mode
From this screen, you can select the different types of modes
the machine has.
Job Mode / Auto
This mode is used to automatically wrap packages.
To begin, press Start button
Note: The film clamp must be closed to start a job. To manually close the
film clamp, press either the film clamp button to the front of the
machine or the ⓪button
The machine will wrap around the package once at the bottom
and the carriage will begin traveling up to the height of the
package. At the top of the package, the machine will wrap the
number of times set in the top cycle parameter and then the
carriage will travel to the bottom of the package and wrap the
number of times set in the bottom cycle parameter.
Job Mode / Manual
This mode is used when you need to wrap goods by hand or
use the machine as a turntable.
①Table - Start/Stop turntable rotation
②Up - Start/Stop carriage travel up
③Down - Start/Stop carriage travel down

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3.4 Navigating LCD Screens
Job Count
This screen displays the current number of cycles and the total
number of cycles of the machine.
To reset the current yield, press the ALM button

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4.1 Weight Scale - Introduction & System Overview
Key
Operation / Function
ON / OFF

Turns Scale On / Off
Press and hold for 2+ seconds to operate
Hold

Hold Weight on Scale (Manual Hold)
Press 'Hold' with scale loaded.
Hold Peak Weight (Auto Hold)
Press 'Hold' prior to loading scale. Can be used for multiple package weighing or unstable
loads.
Release Hold Function
Press 'Hold' again to return to normal operation.
Return (Settings Mode)
Previous

Settings Mode: Return

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4.1 Weight Scale - Introduction & System Overview
Total

Add Weights
With package on the scale, press the 'Total' key to enter weight and retain in memory. Press 'Total'
after weighing each package to add weight to cumulative total.
View Total
Press 'Total' and 'Print' key at the same time. The total weight value will flash continuously.
Exit Total Mode
Press and hold the 'Total' key to display "Clr n".
Clear Totals - Press 'Zero' key to display "Clr y", then press 'Print' key
Keep Totals - Press 'Print' key while "Clr n" displayed

Settings Mode: Previous / Home
First press = Previous
Second press = Home
kg/lb

Change Display from Kilograms to Pounds

Settings Mode: Left Arrow
Print

Print Totals
While in View Totals Mode (See - Total: View Total), press and hold 'Print' for 3 seconds to print.
(Optional Printer Hardware Required)