Transpak GENESIS HORI TP-502MH Guide

Original Instruction
TP-502MH
PALLET
TP-502MH
TP-502MHB (with battery)
SEMI-AUTO
GENESIS HORI
04/2018

CONTENTS
PART I
1. General Safety Instructions ................................................................. A1
2. Construction and Units ........................................................................ A4
3. General Safety Remarks ...................................................................... A6
4. Machine Information ........................................................................... A9
5. Operating the Machine ...................................................................... A20
6. Adjustment ........................................................................................ A23
7. Maintenance ...................................................................................... A25
8. Troubleshooting Guide ...................................................................... A30
PART II
1. Wiring Diagram .................................................................................... B1

PART III
1. Strapping Head Unit ………………………...………………………C1
2. Base Group ……………………………………………..………….C33
3. Reel Control Group ………………………………………………..C39
4. Body Frame Group ………………………………………………...C43
5. Electric Control Unit ……………………………………..………..C47
6. Battery Group ………………………………………..…………….C57

PART I

-A1-
1. General Safety Instructions
THIS MANUAL GIVES YOU INFORMATION ON SAFETY INSTRUCTIONS,
SPECIFICATIONS, OPERATION AND MAINTENANCE OF STRAPPING
MACHINES.
BEFORE OPERATING OR SERVICING THE MACHINE, PLEASE REVIEW
THE ENTIRE MANUAL AND FOLLOW THE SAFETY INSTRUCTIONS
CAREFULLY.
(1) Before Operating
a. Verify that the power line voltage is correct.
b. The machine must be properly grounded to avoid a shock hazard. All wiring must be in
accordance with local wiring standards.
c. The strapping machine can only be operated with polypropylene (P.P.) strapping; do not
use polyester (PET) strapping or polyethylene (PE) cord strap.
(2) During Operation
a. The lowest strapping position of the package should not be less than 175mm (6.88”).
b. Check if the machine emits any smokes or unusual sound when it is running.
(3) After operating
a. Remove dust and dirt from the unit.
b. Turn off the power when the machine is not in use.

-A2-
(4) Signs and Symbols
Symbol
Meaning
Warning for dangerous voltage!
Contact with live electrical parts will
result in severe injury or death.
Warning for hot surface!
Welding area is approximately 270oC(520℉)
Allow sufficient time for the heater to cool
down before any work in welding area.
Warning for danger!
Do not step into the machine below.
Warning for danger!
Do not put your hand below the moving
unit.

-A3-
(5) Maintenance
a. Turn off the power before removing either of the covers.
b. Use the correct tools and parts to repair the machine.
c. The heater tongue is very hot; do not touch it.
(6) Storage
a. The store room must be dry.
b. Do not expose the machine to extreme cold or hot environment.
c. Place the machine on an even floor in order to avoid any distortion.
(7) Other Reminders
a. An operation manual must remain attached to the machine at all times.
b. Do not alter the equipment or circuitry unless authorized to do so by the manufacturer.
c. Do not operate the machine with the covers removed.
d. Never put any part of your body near, under or into a moving machine.
e. Do not overload the machine by exceeding the performance limitations specified in this
manual.

-A4-
2. Construction and Units
a. TP-502MH
4 Body frame group
3 Reel control group
Holds the strap coil.
(If the reel core size is 280mm,
you can take off the center
drum to have core size 200mm.)
1 Strapping head unit
This unit is the most important
part of the machine for cutting
and sealing P.P. strap.
2 Base group
5 Electric control unit

-A5-
b. TP-502MHB
4 Body frame group
2 Base group
5 Electric control unit
6 Battery unit
3 Reel control group
Holds the strap coil.
(If the reel core size is 280mm,
you can take off the center
drum to have core size 200mm.)
1 Strapping head unit
This unit is the most important
part of the machine for cutting
and sealing P.P. strap.