Signode MCD-710 Instruction Manual

MCD-710/510/310
POWER STRAPPING MACHINES
&
MCD MODULAR CHUTE SYSTEM
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WARNING - READ AND FOLLOW THESE INSTRUCTIONS - FAILURE TO DO
THIS COULD RESULT IN SEVERE PERSONAL INJURY.
OPERATING INSTRUCTIONS
1. Only people trained in the use of strapping machines are to operate or service this machine.
2. Read all signs on machine. Do not remove, modify or deface any sign. Replace all damaged
signs.
3. Inspect the machine for unsafe conditions - DAILY - and replace all worn or broken parts.
4. Keep work area uncluttered and well lit.
5. If you require safety instructions in another language, contact your local Signode
representative.
MAINTENANCE
1. Establish a preventive maintenance program for your machine by following the preventive
maintenance program in this manual.
2. To ensure proper machine operation, use the specified power sources listed in this manual.
3. Do not overload the machine by exceeding the package size specification.
4. Remove all packages from the machine before performing service.
5. Unless otherwise noted in this manual, disconnect and lockout all power before servicing your
machine.
6. Follow all maintenance and service instructions in this manual.
MOVING MACHINE PARTS
1. Disconnect and lock out all power to Signode's machines before entering the strap chute area.
2. Never put any part of your body into the strap chute area or machine enclosure with machine
power on.
3. Never stand on the conveyors.
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MACHINE INSTALLATION
1. All customer interlocks must be connected as shown in this manual's electrical drawings.
Failure to properly connect interlocks can result in improper machine operation and/or
personal injury.
2. Be familiar with the locations of safety interlocks/guards and Emergency Stop Devices - refer
to machine manual topic "Disconnect & Lockout Procedures".
3. Do not defeat any safety interlock or safety device. Do not operate machine with any safety
devices/guards removed.
4. Before operating the machine, ensure that all safety interlocks and Emergency Stop buttons
are operating properly.
5. Do not attempt to alter machine design unless written approval is recieved from Signode.
Unauthorized modifications can present a safety hazard to machine personnel and will void the
machine warranty.
PERSONAL PROTECTION
1. Before loading a coil of strap into a Signode dispenser, follow recommended lifting techniques
as established by the National Safety Council, Itasca, Illinois.
2. When removing tensioned strap from a package, proceed as follows:
a. Wear eye, face and hand protection
b. Before cutting strap, make sure all personnel are at a safe distance.
c. Hold the strap against the load above the cutter as shown.
d. Using the proper Signode strap cutter, cut strap as pictured.
e. Stand clear of unheld strap end which will spring out if under
pressure.
3. Always wear steel reinforced safety shoes.
4. Always wear safety glasses with side shields which conform to ANSI
Standard Z-87.1 or EN 166
5. Always wear protective gloves when handling strap.
LOCKOUT/TAGOUT
1. Follow OSHA 1910.147 (Lockout/Tagout Regulation) for machine lockout procedures and other
important lockout/tagout guidelines.
2. Be familiar with all lockout sources on this machine, refer to the "Lockout & Tagout" section of
this manual.
TABLE OF CONTENTS
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General Safety Instructions 2
Introduction 4
Disconnect and Lock-out Procedures 4
Specifications 5
Installation and Major Components 6
Priciples of Operation 7
Maintenance and Lubrication 9
Electric:
!Sequence, MCD (Std.) 10
!Diagram, MCD (Std.) 11
!Sequence, MCD (w/ Oper. Int.) 12
!Diagram, MCD (w/ Oper. Int.) 13
!Control Panel 14
Machine:
!Parts List, Removal & Replacement 16
!Micro Switch Adjustment 24
!Covers & Signs 28
!Recommended Spare Parts 30
!Troubleshooting 31
Modular Chute:
!General Information 35
!Parts List 38
!Optional Chute Support 43
!Troubleshooting 44
Dispenser:
!Loading and Threading 46
!Adjustments 47
!Parts List 48
!Conversion 50
Machine Options 51
INTRODUCTION
The placement of the welding head on the
side of the MCD makes possible a lower
conveyor height, an easier fit into an existing
conveyor system, handier servicing, and
locates the weld where it is more convenient
to pull open. The MCD automatically makes a
strong weld in Contrax® or Tenax® co-
polymer strapping, joining the ends without
seals, adhesives, or solvents, and without
applied heat or electricity. The process
utilizes Tension-Weld®, is clean - no smoke
or odor, no grit to cause wear, no heaters to
carbonize. Tension-Weld is a development so
unique that the process, machine and weld
have been patented.
DISCONNECT AND LOCK-OUT
PROCEDURES
DISCONNECT SWITCH
The main disconnect switch is located on the
front of the electrical enclosure.
To disconnect/lock-out electrical power to
the machine, proceed as follows:
PSwitch the main disconnect switch to the
OFF position.
PLocate an appropriate locking hole on the
switch, more than one may be provided,
and apply a locking device.
PConfirm that power has been
disconnected by pulling out machine start
button (return button to stop position).
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SPECIFICATIONS
! MAX. PACKAGING SPEED:
575-1300 straps per hour,
depending on package size
! STRAP FEED SPEED:
5.3 feet per second
! DISPENSER:
Model DF1-12D
! POWER:
208/230/460V standard.
575V optional for most models.
NOTE: 208V Requires a special
electrical transformer.
NOTE: Chute sizes are any combination of Width (A) and Height (B) shown below.
PACKAGE WIDTH (A)
18" 24" 30" 36" 48" 60" 72"
CHUTE LENGTH (F) 26 9/16" 32 9/16" 38 9/16" 44 9/16" 56 9/16" 68 9/16" 80 9/16"
CHUTE OVER-HANG,
LOW FRAME (G)
NONE 2 15/16" 8 15/16" 14 15/16" NONE 10 3/16" 2 3/16"
CHUTE OVER-HANG,
HIGH FRAME (G)
NONE 3" 9" 15" NONE 10 1/4" 2 1/4"
PACKAGE HEIGHT (B)
18" HF* 24" HF* 30" LF** 36" LF** 48" LF** 60" LF** 72" LF**
MINIMUM PACKAGE
HEIGHT (C)
4" 4" 17 3/4" † 17 3/4" † 17 3/4" † 17 3/4" † 17 3/4" †
CHUTE HEIGHT (D) 30 5/16" 36 5/16" 39 9/16" 45 9/16" 57 9/16" 69 9/16" 81 9/16"
† On low frame machines a minimum package height of 7" may be obtained by raising the conveyor above the machine rollers. Customer conveyor
height should be no more than 10-5/8" above the machine rollers. Maximum package height is reduced by the amount the conveyor is raised.
* Adjustable from 21" to 29" in 1" increments on 18" & 24" chute height machines (Cut 3" off from inner leg for a 18" conveyor height).
** Conveyors heights of 7" to 17" are achieved as follows: No legs required at chute for 7" height; Cut 6" off from outer leg (P-042747) and cut off 2" from
inner leg (P-042750) for a 9" height. Cut 6" off from outer leg and cut off 1" from inner leg for a 10" height. Cut 6" off from outer leg only for a 11"
height. Cut 3" off from outer leg for 12", 13" and 14" heights. No leg alterations are needed for 15", 16" and 17" heights.
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INSTALLATION AND MAJOR COMPONENTS
ELECTRICAL
Each MCD machine is driven by a 3/4 HP
208/230/460V, 50/60 Hz, three phase motor.
Highest amp draw is 2.8 at 220V. All MCD
machines are factory wired to operate on 230V.
Motor leads must be changed during installation
for operation at 460V.
Installation and start-up must be performed
by a Signode Service Engineer, assisted by
plant personnel. Until the Engineer's
arrival, the machine must remain in its
shipping crate.
MCD POWER STRAPPING MACHINE
WITH DISPENSER AND MODULAR CHUTE SYSTEM
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PRINCIPLES OF OPERATION
LOADING AND FEEDING STRAP
With the ON-OFF switch in the OFF position,
insert strap between rollers into stretch-out box
and then into entry chute until resistance is felt.
Open left hand eccentric arm (167) (push
eccentric arm in counter clockwise direction) and
then push strap an inch or so further until once
again resistance is felt. Release eccentric arm
and turn machine on.
TENSIONING AND WELDING
With a bundle in the proper position, step on the
footswitch, the machine will now run in the feed
direction until the chute is filled. When the chute
is full, the leading end of the strap hits a stop.
Since the motor is still attempting to feed more
strap into the chute, The excess strap folds up
into the drop out arm chamber and causes the
drop out arm (159) to swing open. This trips a
limit switch signaling the motor to reverse. The
same signal also actuates a solenoid operated
gripper (103) which grips the free end of the
strap.
The machine now tensions strap and, as soon as
pre-set tension is reached, a mechanical clutch
(47) shifts over to engage the welding cycle gear
train. As soon as the welding cycle is completed,
switch cam (215), located on the cam shaft, trips
the limit switch to reverse the motor direction,
shift clutch, and refill the strap chute
approximately 3/4 full.
HOME POSITION
For home positioning, both face gate (126) and
vibrator (134) must be fully closed. To bring
machine into home position, turn off power and
turn cam shaft with crank provided, in
counterclockwise direction, until face gate and
vibrator are closed. Note that turning effort
drops sharply when this point is reached.
Remove and store crank. Failure to do so can
result in severe personal injury.
TENSION ADJUSTMENT
Tension can be adjusted by turning the hand
wheel (96) located on the machine frame. Full
tension range is covered in approximately 1 1/2
turns of the adjustment wheel.
WELDING WITHOUT BUNDLE
If the machine is tripped without a bundle in
place, the strap will be tensioned around the
vibrator (134), welded, and sometimes broken.
When this happens, the machine must be shut off
and the strap pulled out. The ragged end of the
strap must be cut off and the machine
rethreaded.
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PRINCIPLES OF OPERATION, Continued
FEED CYCLE
Strap is fed by high speed knurled feed wheel
and pinch rollers. During feed cycle, strap rides
on strap lead and does not contact knurled
tension wheel. Tension wheel at this time is
rotating in opposite direction to strap.
SLACK REMOVAL CYCLE
Slack is removed by high speed knurled
feedwheel and pinch rollers. Knurled feedwheel
is geared 3 times faster than knurled tension
wheel. Tension wheel has an over running clutch
so that it is free to rotate.
FINAL TENSION CYCLE
When the high speed knurled feedwheel stalls at
the end of slack take-up, knurled tension wheel
(geared down 3 times the power of the knurled
feedwheel) takes over and pulls final tension.
Knurled feedwheel at this phase slips at friction
clutch.
The lock nut must be tightened only to
the point where 65 lbs. ± 10 lbs. (289N
± 44N) tension is achieved before the
knurled feedwheel slips at end of slack
removal. If it is too tight, final tension
will be over ridden resulting in poor,
erratic tension.
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MAINTENANCE AND LUBRICATION
Before complying with the following
inspection procedure, make sure power has
been disconnected.
8 HOUR INSPECTION
1. Clean machine thoroughly with air hose and
check for obstructions, loose fasteners, etc.
2. Lubricate vibrator shaft (125). A slow down
in vibrating sound during welding cycle is an
indication of lack of lubrication. If this occurs,
grease more frequently. Use Stailube #5225-
01 multipurpose grease or equivalent.
3. Inspect tension and feed wheels (170 and 171)
and pinch roller needle bearing (157).
4. Clean tension wheel (170).
40 HOUR INSPECTION
1. Cycle machine to open vibrator (134). Inspect
and clean serrations. Check for freedom of
movement.
2. Check release wedge (168), retainer plate
(152), inner side plate (155), and outer side
plate (164) for wear. Inspect strap entry
guides (172 and 173) for burrs or obstructions.
Check back up roller (156) to tension wheel
(170) and feedwheel (171). Clearance not to
exceed .011" (.28mm).
3. Clean all fittings.
4. Inspect drop out arm (159) for freedom of
movement. Lubricate pivot lightly if
necessary.
5. Adjust all belts and motor mounting brackets
for proper belt tension.
6. Inspect chute system.
7. Check dispenser operation.
8. Check operation of gripper solenoid (178) and
face gates (126 and 127).
9. Grease vibrator eccentric bearing (146)
by adding Lubriplate into fork on
vibrator (134). A slow down in vibrating
sound during welding cycle is an
indication of lack of lubrication. If this
occurs grease more frequently. Use
Stailube #5225-01 multipurpose grease
or equivalent.
10. Grease toggle plate mechanism (120). Use
grease fitting (201).
11. Grease cam lobes on vibrator cam.
200 HOUR INSPECTION
1. Check sealer housing for cutter (102)
clearance, .003 maximum (.07mm), shim as
necessary using (102A).
2. Check cam follower bearing (144) on toggle
plate (120). Check plate grooves for burrs
and galling.
3. Check slip clutch (57) setting. Should read
65lbs. (289N) ±10lbs. Adjust if necessary.
4. Check gear housing oil level and add oil as
required. Fill gear housing with
approximately 1 gallon (3.8 liters) of oil,
using Shell Gear Oil EP #80, Texaco Meropa
Lube #1, Mobil EP #80-90 or Gulf all Purpose
Gear Oil #80.
LUBRICATION
Fill gear housing with approximately 1 gallon of
either of the following oils: Shell Gear Oil EP
#80, Texaco Meropa Lube #1, Mobile EP#80-90
or Gulf All Purpose Gear Oil #80.
NOTE: Due to lubricant incompatibility,
lubricants being used in the machine should not
be mixed together. Replace any lubricants with
identical ones being used.
CLEANING NOTE: Where high pressure steam or
water cleaning regulations are required,
adequate coverage of the machine and strapping
dispenser will be necessary, unless equipped for
portability wherein the machine can be
temporarily removed during the cleaning
process.
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ELECTRICAL SEQUENCE, MCD MACHINES W/O OPERATORLESS INTERLOCK
1. GENERAL
Start by moving "E-Stop" to the "ON" position (pull out).
2. FEED CYCLE
Momentarily depress F.S. (6) closing 3-16 to energize feed relay 1CR (6) through 1TR timed contact (6)
16-17 and 1TR instantaneous (6) 17-18.
! 1CR (7) 3-17 closes to maintain 1CR (6) energized.
! 1CR (4) 3-4 closes to energize feed starter F(3) 6-7, through LS2 feed limit switch (3) 4-5, and T
contact (3) 5-6.
3. TENSION CYCLE
2LS immediately:
! Opens (3) 4-5 to de-energize feed starter F (3) 6-7.
! Closes (4) 4-12 to energize tension starter T (4) 13-7, and energize grip solenoid (5) 11-2 through
1TR (5) 12-11.
! T closes (5) 14-12 to maintain itself through F (4) 12-13 and 1 CR (6) 3-14.
Motor runs in a tension direction resetting 2LS, contacts (3) closing and (4) opening.
4. WELD CYCLE
Motor continues to run in the tension direction to de-actuate 1LS (9), 3-15 which energizes 1TR (9).
! 1TR (5) 12-11 opens to de-energize the grip solenoid (5) 11-2.
! 1TR (5) 3-14 closes to maintain T (4) through contacts F (4) 12-13, and T (5) 14-12.
! 1TR (6) 17-18 opens to de-energize 1CR (6).
! 1TR timed contact (3) 3-4 closes, anticipating pre-feeding at the end of the weld cycle.
! 1TR timed contact (6) 16-17 opens to prevent another cycle until after pre-feed has taken place.
5. PRE-FEED CYCLE
At the end of the weld cycle, 1LS (9) is actuated, de-energizing TR(9) 15-2.
! 1TR (5) 3-14 opens to de-energize T (4).
! 1TR (6) 17-18 closes to allow 1CR (6) to get ready for another cycle.
1TR (3) 3-4 timed contact will open,
de-energizing F (3), ending the pre-feed. 1TR should be set to feed strap 3/4 around chute.
! 1TR (6) 16-17 timed contact will close, allowing 1CR (6) to be energized for another cycle, after pre-
feed, through the actuation of the footswitch FS (6) 3-16.
Machine is ready for next strapping cycle.
Motor runs in the feed direction until strap activates 2LS.
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ELECTRICAL SEQUENCE, MCD MACHINES WITH OPERATORLESS INTERLOCK
1. GENERAL
Start by moving "E-Stop" to the "ON" position (pull out).
2. FEED CYCLE
Momentarily depress F.S. (6) to energize feed relay 1CR (6) through 1TR timed contact (6) 21-24 and 1TR
instantaneous (6) 17-18.
! 1CR (7) 19-17 closes to maintain 1CR (6) energized.
! 1CR (4) 21-4 closes to energize feed starter F(3) 6-7, through LS2 feed limit switch (3) and T contact
(3) 5-6.
3. TENSION CYCLE
2LS immediately:
! Opens (3) 4-5 to de-energize feed starter F (3) 6-7.
! Closes (4) 4-12 to energize tension starter T (4) 13-7, and energize grip solenoid (5) 11-2 through
1TR (5) 12-11.
! T closes (5) 14-12 to maintain itself through F (4) 12-13 and 1 CR (6) 3-14.
Motor runs in a tension direction resetting 2LS, contacts (3) closing and (4) opening.
4. WELD CYCLE
Motor continues to run in the tension direction to de-actuate 1LS (9), 3-15 which energizes 1TR (9).
! 1TR (5) 12-11 opens to de-energize the grip solenoid (5) 11-2.
! 1TR (5) 3-14 closes to maintain T (4) through contacts F (4) 12-13, and T (5) 14-12.
! 1TR (6) 17-18 opens to de-energize 1CR (6).
! 1TR timed contact (3) 3-4 closes, anticipating pre-feeding at the end of the weld cycle.
! 1TR timed contact (6) 16-17 opens to prevent another cycle until after pre-feed has taken place.
5. PRE-FEED CYCLE
At the end of the weld cycle, 1LS (9) is actuated, de-energizing 1TR (9) 15-2.
! 1TR (5) 3-14 opens to de-energize T (4).
! 1TR (6) 17-18 closes to allow 1CR (6) to get ready for another cycle.
! 1TR (3) 3-4 timed contact will open,
de-energizing F (3), ending the pre-feed. 1TR should be set to feed strap 3/4 around chute.
! 1TR (6) 16-17 timed contact will close, allowing 1CR (6) to be energized for another cycle, after pre-
feed, through the actuation of the footswitch FS (6) 3-16.
Machine is ready for next strapping cycle.
6. OPERATORLESS CONTACTS (OPTIONAL)
Contacts supplied by purchaser:
! (1PC) N.C. contact on conveyor motor starter that opens whenever conveyor is running. This
prevents the tension cycle from being started if conveyor is running.
! (2PC) N.O. contact in conveyor package sensing circuit closes when conveyor has stopped and the
package is in position and ready to receive strap. This signal must be held closed approximately
one second then signal must be removed.
Contacts supplied by Signode, circuit between terminals A and B:
! (4-5, A&B) N.C. circuit from Signode machine to be wired into conveyor run circuit. This circuit will
open when strapping cycle begins and close after strap has been applied.
NOTES: 2TR timer monitors the strapping cycle. If a malfunction occurs, 2TR times out, stopping the
motor. E-Stop must be pushed OFF to reset the timer.
Approximate 2TR Timer Setting: Pre-feed timer setting plus final feed time plus take-up time for minimum
package size plus 2 seconds.
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PARTS LIST
KEY QTY PART # DESCRIPTION
1 1 016120 Roll pin, 1/4 x 2-1/4
2 2 008597 O-ring, SAE 214
3 1 014620 Idler shaft
4 2 008596 O-ring, SAE 111
5 1 014739 Thrust bearing
6 1 014621 Idler gear
6A 3 014685 Roller clutch
7 1 014622 Idler pinion
8 1 014704 Sleeve bearing
9 2 014714 Belleville washer
10 1 014601 Vibrator gear
11 1 053043 Cam shaft cover
12 1 053054 Oil seal, C/R #10153
13 1 091863 O-ring, SAE 227
14 25 004238 Lockwasher, #10
15 4 004618 SHCS, #10-24 x 5/8
16 1 014679 Bearing, N/D Z99R16
17 14 002187 Lockwasher, 1/4
18 13 009041 SHCS, 1/4-20 x 3/4
19 1 053453 Kick tab
20 1 053454 Vibrator cam
21 2 014678 Truarc, #N5000-268
22 2 014681 Bearing
23 2 014623 Vibrator clutch
24 2 014677 Truarc, #5100-156
25 1 014720 Key
26 1 008378 Key
27 2 014676 Truarc, #5133-98
28 1 053040 Cam shaft
29 1 014609 Inner race assembly, for
MCD-310 only
1 042776 Inner race assembly, for
MCD-710 only
1 009884 Inner race assembly, for
MCD-510 only.
(Tenax strap only.)
Requires Std Vibrator
29A 1 014705 Sleeve bearing
31 2 014682 Bearing
32 3 014813 Spring
33 1 014608 Cam shaft cover
33A A/R 006697 Shims
34 2 014810 Roll pin, 1/4 x 1 1/4
35 2 043855 Roll pin, 5/32 x 1 1/4
36 28 009041 SHCS, 1/4-20 x 3/4
37 4 007146 SHCS, 1/4-20 x 1 1/4
38 1 014724 Sheave assembly
39 1 280720 Back clutch cover
39A 4 280721 Back cover shim
40 8 009050 SHFS, #10-24 x 5/8
41 1 053052 O-ring, SAE 135
42 1 053055 Oil seal
43 2 053059 Bearing
44 2 053042 Seal pinion stop
45 2 014807 Pinion stop spring
KEY QTY PART # DESCRIPTION
46 1 014642 Right clutch pinion
47 1 014624 Tensioner Clutch
48 1 014672 Left clutch pinion
49 1 071636 Key
50 1 053039 Clutch shaft
51 1 053045 Front clutch cover
52 1 008546 O-ring, SAE 225
53 2 014728 Bearing, N/D Z99502
54 1 014811 Flexloc nut
55 1 014655 Spring spacer
56 8 014730 Belleville washer
57 2 014641 Clutch disc
58 1 014658 Slip clutch pinion
59 1 014657 Chain sprocket
60 1 015310 Feed shaft
61 2 008584 O-ring, SAE 113
62 1 053057 Oil seal, C/R #12384
63 1 014727 Bearing, N/D Z99604
64 1 053053 O-ring, SAE 139
65 1 053048 Feedwheel cover
66 1 053046 Tension shaft plug
67 1 014660 Tension shaft plug
68 1 014659 Tension gear
68A 2 014729 Roller clutch
69 1 014808 Chain
70 1 014666 Sprocket assembly
71 1 014663 Tension shaft
72 1 053041 Sprocket spacer
73 1 053056 Oil seal
74 1 053060 Bearing, N/D Z499604
75 1 007027 O-ring, SAE 141
76 1 053047 Tension shaft cover
77 2 072108 Flexloc nut
78 2 014722 Bearing
79 1 014639 Fork pin
80 1 014638 Knuckle pin
81 1 014633 Knuckle
82 2 053063 E-ring, X5133-31
83 1 014637 Fork
84 1 014643 Fork pivot pin
85 2 014652 Vibrator shaft keeper
86 3 008922 Pipe plug
87 1 053450 Gear housing
88 1 014634 Pusher
89 1 009719 Spring (Std. Tension)
1 014881 Spring (Low Tension)
90 1 014640 Tension regulator
91 4 014726 Tension stop ring
92 1 014721 Quad ring SAE 222
96 1 008361 Hand wheel
97 2 008853 FHSCS, 5/16-18 x 5/8
179 6 009397 SHCS, #10-24 x 1/2
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PARTS LIST, CONTINUED
WELDING ASSEMBLY
KEY QTY PART # DESCRIPTION
14 2 004238 Lockwasher, #10
98 1 280724 Edge guide, Std.
1 014451 Edge guide, Short
99 1 280723 Strap guide
99A 1 280722 Side guide spacer
100 6 005319 Hex locknut, 1/4
101 4 009042 SHCS, 1/4-20 x 1
102 1 077871 Cutter
102A A/R 043512 Shim
103 1 016614 Gripper, Std.
1 014455 Gripper, Short
104 1 432501 Right side guide
104A 1 432502 Side guide spacer
105 1 432508 Left side guide
106 3 004174 SHCS, #10-24 x 7/8
107 4 023766 Truarc, #5133-25
108 2 016631 Gripper pin
109 1 016619 Grip yoke ass'y, Std.
1 014456 Grip yoke ass'y, Short
110 1 016630 Sealer housing, Std.
1 014471 Sealer housing, Short
111 1 042777 Grip segment, Std.
1 014453 Grip segment, Short
112 1 077874 Right grip carriage
113 1 016620 Left grip carriage, Std.
1 053455 Left grip carriage, Short
114 1 077872 Right grip segment
115 2 014809 Roll pin, 3/32 x 1
116 1 014610 Anchor plate
117 2 015304 Wedge pin
118 8 014616 Link
119 4 014617 Link pin
120 1 014618 Toggle plate
121 1 070445 Grease fitting
121A 1 007568 Pipe plug, 1/8"
125 1 014653 Vibrator shaft
126 1 260418 Face gate, Std.
1 260419 Face gate, Short
127 1 014647 Face gate support, Std.
1 014463 Face gate support, Short
130 1 014816 Gate spring
131 2 014782 Truarc, #5133-18
132 1 016635 Gate pivot pin
133 2 015145 Flexloc nut, 3/8-16
134 1 014740 Vibrator ass'y, Std.
1 014883 Vibrator ass'y, Short
134A 2 004549 Roll pin
134B 1 014776 Bushing
KEY QTY PART # DESCRIPTION
134C 1 014644 Vibrator insert, Std.
1 014452 Vibrator insert, Short
135 1 014680 Bearing, N/D Z499503
136 1 016633 Release pin, Std.
1 014882 Release pin, Short
137 1 013630 HHCS, 1/4-20 x 1 1/4
138 1 014804 Spring
1 163356 Spring, for use with Tenax
strap only.
139 4 013626 SHCS, 5/16-18 x 1 1/4
140 2 014781 Needle roller
141 2 014668 Guide roller
142 2 014812 Spring, standard vibrator
2 160574 Spring, Std., for use with
Tenax strap only.
Requires a Std. Vibrator.
2 014940 Spring, short vibrator
143 1 014667 Cam roller spacer
144 2 014686 Bearing, McGill
#CF-3/4-SB
145 1 013533 Truarc, #5100-66
146 1 014683 Bearing, INAC #NK 12/16
147 1 008598 Truarc, #5100-66
148 1 016636 Vibrator eccentric
182 2 023099 BHCS, #10-24 x 3/8
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19
PART REMOVAL & REPLACEMENT - VIBRATOR (134), SOLENOID GRIPPER (103), AND GRIPPER
SEGMENTS (111 AND 114).
1. Remove right cover (275) and grease fitting from vibrator shaft (125).
2. Remove vibrator shaft keeper (85).
3. Remove eccentric bearing (146).
4. Slide shaft out as far as possible. Vibrator is now free and can be lifted out. Gripper segments are
accessible after removing vibrator and can be removed after driving out two roll pins (115). Solenoid
gripper is also exposed and can be easily removed.
PART REMOVAL & REPLACEMENT - CUTTER (102)
1. Turn cam shaft until vibrator opens.
2. Remove two socket head cap screws (128).
3. Remove solenoid bracket (181). Do not disturb release wedge (168) or wedge pins (117).
4. Remove two button head socket screws (182) and solenoid cover (180).
5. With a magnet, remove two link pins (119) from grip carriages (112 and 113). Grip carriages can now be
removed, giving access to cutter.
6. Replace cutter. Shim (102A) as required to obtain .003" clearance.
7. Reassemble, making sure rear links (118) are engaged when replacing link pins.
PART REMOVAL & REPLACEMENT - MICRO-SWITCH ADJUSTMENT
1. DROP-OUT ARM SWITCH (2LS) - Switch roller must ride against drop-out arm (159) when drop-out arm
is fully closed. Switch must trip before drop-out arm is fully open.
2. CAM SHAFT SWITCH (1LS) - Switch must be set to trip as soon as machine is in home position.
For Parts & Service 1-877-862-6699
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20
STANDARD VIBRATOR
SHORT VIBRATOR
PARTS LIST, CONTINUED
STRAP TRANSPORT MECHANISM
KEY QTY PART # DESCRIPTION
36 1 009041 SHCS, 1/4-20 x 3/4
149 2 053058 Oil seal,
Victor #K3-63158
150 2 014837 Bearing, Torrington
BH-812
151 2 016632 Roller eccentric
152 1 053050 Retainer plate
153 1 016608 Lower strap guide
154 1 005768 Roll pin, 3/16 x 1/2
155 1 053051 Inner side plate
156 2 015306 Backup roller
157 2 015315 Needle bearing,
Torrington B-65
158 1 016602 LH strap lead ass'y
159 1 016610 Drop out arm
160 1 016601 RH strap lead ass'y
161 1 014522 Dowel
162 4 047262 Ball bearing,
Fafnir #S3NPP8
163A 1 432507 Upper strap guide,
Standard vibrator
163B 1 042775 Upper strap guide, Short
vibrator
163C 1 005616 Roll pin
164 1 015317 Outer side plate
165 1 009171 Spring
166 1 074687 Eccentric arm, RH
167 1 074688 Eccentric arm, LH
168 1 015301 Release wedge
169 1 008837 Roll pin, 1/8 x 9/16
170 1 042145 Tension wheel
171 1 165199 Feedwheel
172 1 016607 Short entry guide
173 1 016609 Long entry guide
174 1 023027 Spacer
175 2 016618 Solenoid link
176 1 015313 Spring
177 7 074612 SHCS, #10-24 x 1 1/2
178 1 431816 Solenoid assy
179 3 009397 SHCS, #10-24 x 1/2
180 1 014693 Solenoid cover
181 1 015302 Solenoid bracket
181A 1 071646 Grease fitting
182 4 023099 BHCS, #10-24 x 3/8
291 1 056006 Gate, LH
292 1 056007 Gate, RH
KEY QTY PART # DESCRIPTION
294 4 002164 Cotter pin, 1/16 X 1/2
295 4 009392 Washer
296 4 009271 Gate spring
297 2 014897 Chute pin
299 1 070059 Side guide, LH (short)
300 1 070063 Side giude, RH (short)
301 1 008738 SHCS, 10-24 x 1 1/4
302 4 072432 Gate spring
303 2 072400 Spring retainer
304 2 013856 Flexlock nut, 10-24
305 1 015321 SHCS, 10-24 x 1 3/4
306 2 040460 Spring retainer
307 1 254952 Left gate
308 1 254953 Right gate
For Parts & Service 1-877-862-6699
WWW.TRADITIONALTOOL.COM