Barry-Wehmiller Accraply 204RH User manual

AUTOMATED TAMPER-EVIDENT SEAL
APPLICATOR
Customer: UCB Manufacturing, Inc.
Machine Serial Number: MSN07411
Manual Revision #: R01
Revision Date: 5/21/13
OPERATION AND MAINTENANCE MANUAL
For service and parts, call ACCRAPLY:
Phone: [phone]
Toll Free: 1-800-387-6742
(System parts/drawings found in Section 2. Head parts/drawings found in Section 4.)

iCUSTOMER SERVICE AND SPARE PARTS
CUSTOMER SERVICE AND SPARE PARTS
Customer Service and Spare Parts
Customer Service
Our trained Service Technicians are available to provide installation and training and ensure you have fast and efficient
start-up. Training your personnel in the proper operation, setup, and maintenance procedures for your Accraply labeler
ensures excellent long-term performance and reliability. Our Service Department can also assist you in retooling,
upgrading, rebuilding and adding the labor saving accessories available for your labeler. Accraply Service Technicians
are available to provide phone support Monday through Friday (excluding holidays), during daytime working hours.
To request service for an Accraply Labeler, contact our Service Department at location below.
Ordering Parts
Please use the resources provided in our manual. The Bill of Materials and corresponding drawings of the system are
in Section 2 (Head parts are in Section 4). The Bill of Material will assist you with identifying your parts needs. Feel
free to phone, email or fax your parts inquires to the Parts Department, contact information noted below.
Thank you for purchasing an Accraply Labeling System!
ACCRAPLY CANADA INC.
3070 Mainway Drive, Units 16-19
Burlington, Ontario L7M 3X1 Canada
Phone: [phone]
Fax: [phone]
3580 Holly Lane North
Plymouth, MN 55447 USA
Phone: [phone]
Fax: [phone]
760 Rochester Ave., Suite A
Ontario, CA 91761 USA
Phone: [phone]
Fax: [phone]
www.accraply.com
Our other locations that support parts and service requirements:

ii CUSTOMER SERVICE AND SPARE PARTS
CUSTOMER SERVICE AND SPARE PARTS
Recommended Spare Parts List
Assembly Number Assembly Name
Item Number Qty Item Name
080800-07411 Infeed, Metering Wheel
80369 2Wheel, Product
603 80 5 - 07411 Squaring, Assembly
117068 1 Sensor, Rotary Cylinder
603 900 - 07411 Sensor, Product Standard
105039 1 Sensor, Retro-Reflective (Banner)
621597 1 Sensor, Photo Reflective (Sick)
608888-07411 Applicator, 204 Rh
611457 1 Board, Cpu Assy 204 Prq
611458 1 Supply, Power
611459 1Panel, Operator Assy
6116 8 8 1T-Belt
611719 1 Motor, Stepper Assy
611724 1Driver, Moter
611727 1 Roller, Feed 4 (Als 204)
611776 1 Sensor, Rewinder Assy
619662 1 Sensor, Opt Label
621893 1Wipe, Squeegee
611111- 07411 Sensor, Low Label Assy. (204)
600260 1 Sensor, Omron
61320 0 - 07411 Sensor, Ultrasonic Label 20X
149772 1Sensor, Ultrasonic Label
62159 8 - 07411 Conveyor, Belt 8"W X 120" Lg
2959 1Belt, Timing 187L050
611836 1 Encoder,1000 Ppr-Pnp-M6 Shaft
621736 1 Belt, Conveyor 8"W X 120" L
62170 0 - 07411 Station ,Wipe Down
602493 2Switch, Reed
602673 2 Sensor, Magnetic
621741 1Vision, Checker Sensor
Note: Connectors may need to be ordered with certain sensors, encoders, scanners, etc. Please indicate Machine
Serial Number when requesting spare parts. (The Machine Serial Number is identified on the cover page of this
manual in the format of “MSN#####” or “RC######”).

TABLE OF CONTENTS
TABLE OF CONTENTS
TABLE OF CONTENTS
Customer Service and Spare Parts ...............i
Customer Service .......................................i
Ordering Parts .........................................i
Recommended Spare Parts List............................ii
Table of Contents
SECTION 1: SYSTEM OPERATION
1.1 Safety Procedures..........................1
1.1.1 General Guidelines ................................ 1
1.1.2 Cautions and Warnings ............................. 1
1.1.3 Maintenance Safety................................ 1
1.1.4 Machine Safety Labels ............................. 2
1.2 Introduction ..............................13
1.3 General Information .......................14
1.3.1 Shipping and Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.3.2 Service Requirements ............................. 14
1.3.3 Technical Data ................................... 14
1.3.4 Installation Procedures ............................ 15
1.3.5 General System Layout ............................ 16
1.3.6 General System Process........................... 17
1.3.8 Sensors ........................................ 19
1.3.9 P&ID .......................................... 21
1.4 Setup and Adjustments ....................22
1.4.1 Threading Diagram ............................... 22
1.4.2 Label Position and Application....................... 23
1.4.3 Clearance Sensor Setup ........................... 24
1.4.4 Wipe Sensor Setup ............................... 25
1.5 Operating Procedures .....................26
1.5.1 Controls ........................................ 26
1.5.2 Startup Procedure ................................ 27
1.5.3 Alarm Indicators.................................. 28
1.5.4 Alarm List....................................... 29
1.6 Maintenance .............................31
1.6.1 General Maintenance ............................. 31
1.6.2 Preventive Maintenance ........................... 32
1.6.3 Troubleshooting .................................. 33
SECTION 2: SYSTEM PARTS
2.1 Assembly List .............................1
2.2 System Parts List & Drawings ................2
MSN07411 - System Layout .............................. 2
080800-07411 - Infeed, Metering Wheels.................... 4
600008-07411 - Stand, Custom ........................... 6
600106-07411 - Pnu, Assembly 4 Station.................... 8
600107-07411 - Light, Stack............................. 10
600606-07411 - Pnu, 1 Station SMC 2100 .................. 12
600895-07411 - Control, Electrical ........................ 14
603805-07411 - Squaring, Assembly ...................... 16
603480-07411 - Guide, Rail Assembly ..................... 18
603900-07411 - Product, Sensor Assembly ................. 20
608888-07411 - Applicator, 204 RH ....................... 22
611111-07411 - Sensor, Low Label Assy (204) ............... 24
619543-07411 - Guard, 20X Pinch Roller................... 26
621598-07411 - Belt Conveyor 8”W x 10’ Lg ................ 28
621699-07411 - Turn, Assembly .......................... 30
621700-07411 - Wipe, Down Station ...................... 32
621701-07411 - Eject, Bin Assembly ...................... 34
621870-07411 - Guard, Infeed ........................... 36
SECTION 3: ELECTRICAL DRAWINGS
3.1 Electrical Drawings .........................1
200000-07411 - Sheet 1 of 9 ............................. 2
200000-07411 - Sheet 2 of 9 ............................. 3
200000-07411 - Sheet 3 of 9 ............................. 4
200000-07411 - Sheet 4 of 9 ............................. 5
200000-07411 - Sheet 5 of 9 ............................. 6
200000-07411 - Sheet 6 of 9 ............................. 7
200000-07411 - Sheet 7 of 9 ............................. 8
200000-07411 - Sheet 8 of 9 ............................. 9
200000-07411 - Sheet 9 of 9 ............................ 10
621593 - Pnu, Schematic ................................11
SECTION 4: APPENDIX
Sensor, Banner (105039)
Sensor, Rotary Cylinder (117068)
Sensor, Ultrasonic (149772)
Sensor, Low Label (600260)
Sensor, Sick (621597)
Cognex, Checker 4G Quick Start Guide
Accraply 204/206 Operator’s Manual
Accraply 204/206 Service Manual
Accraply 204/206 Spare Parts Catalog