Eastey ERX Series User manual

ERX
Eastey ERX Series
Automatic Case Erector
User Guide
CONTROLMAIN SCREEN
MACHINE START
MACHINE
TO HOME
MONITOR
SCREEN SETTINGS SCREEN
MANUAL
JOG
ON LINE
AUTO MODE CYCLES
0, 843
OFF LINE
CONTROL
MANUAL MODE
CLEAR
ALARMS
AUTO
ALARMS
ERX-15

ERX-15
Eastey ERX Series
Automatic Case Erector
User Guide
Revised 07/29/2021
P/N 5011681 Rev B
Copyright and Trademarks
Copyright ©2019-2021 Engage Technologies Corporation
All rights reserved. All trademarks and brand names
are the property of their respective owners.
Eastey
7041 Boone Ave. N.
Brooklyn Park, MN 55428
Phone: [phone]; Fax [phone]
www.eastey.com

Contents
Safety ............................................................................................................................. 8
Safety Precautions ....................................................................................................... 8
Explanation of Symbols .............................................................................................. 10
Introduction ................................................................................................................. 12
ERX-15 Automatic Case Erector Overview ................................................................ 12
ERX-15 Case Erector Features & Specifications........................................................ 13
Dimensions................................................................................................................. 15
Machine Serial Number .............................................................................................. 16
Typical Applications.................................................................................................... 16
Unpacking.................................................................................................................... 17
Installation ................................................................................................................... 19
Location Requirements............................................................................................... 19
Operation ..................................................................................................................... 24
Main Power On / Off Switch and E-Stop..................................................................... 24
Control Panel.............................................................................................................. 25
Main Screen ............................................................................................................... 26
Case Dimensions — Case Blank to Finished Carton ................................................. 27
Hand Cranks and Locations for Machine Adjustments ............................................... 28
Machine Adjustments ................................................................................................. 29
Manual Control Screen............................................................................................... 52
Monitoring Screens..................................................................................................... 61
Alarms ........................................................................................................................ 64
Adjustments ................................................................................................................ 66
Machine Base Height and Leveling Adjustment.......................................................... 66
Belt Tension Adjustment ............................................................................................. 66
Hand Crank and Case Size Dimension Adjustments.................................................. 68
Maintenance ................................................................................................................ 73
Preventative Maintenance .......................................................................................... 73
Cleaning Exterior Surfaces......................................................................................... 74
Troubleshooting .......................................................................................................... 75
Parts ............................................................................................................................. 78
Case Erector............................................................................................................... 78
Forming Unit ............................................................................................................... 79
Taper Unit................................................................................................................... 82
Left Belt Unit............................................................................................................... 84
Right Belt Unit............................................................................................................. 86
Taper Frame Unit ....................................................................................................... 88
Adjust Front Unit......................................................................................................... 89
Adjust Rear Unit ......................................................................................................... 90
Minor Flap Closer Unit................................................................................................ 91

Major Flap Closer Unit................................................................................................ 93
Major Flap Closer Seat Unit........................................................................................ 96
Left Seat Unit.............................................................................................................. 97
Right Seat Unit ........................................................................................................... 99
Opener–W Unit......................................................................................................... 100
Opener–L Unit .......................................................................................................... 102
Suction Unit .............................................................................................................. 104
Opener Guide Unit.................................................................................................... 105
Opener Cart Unit ...................................................................................................... 107
Opener Track Unit .................................................................................................... 108
Box Feeder Unit........................................................................................................ 109
Stand Unit................................................................................................................. 111
Top Pusher Unit........................................................................................................ 112
Right Guide Unit ....................................................................................................... 113
Left Guide Unit.......................................................................................................... 115
Pusher Unit............................................................................................................... 117
Top Adjust Unit ......................................................................................................... 119
Opener Cart Guide Unit............................................................................................ 121
Exit Guard Unit ......................................................................................................... 122
Adjust Connect Unit.................................................................................................. 124
Electric Box Unit ....................................................................................................... 126
Opener Drive Unit..................................................................................................... 128
Magazine Unit........................................................................................................... 129
Magazine Base Unit ................................................................................................. 131
Magazine Guide Unit ................................................................................................ 133
Cable Fixer Unit........................................................................................................ 134
Base Plane Unit........................................................................................................ 135
Extension Shaft Unit ................................................................................................. 137
Idle Sprocket Unit ..................................................................................................... 138
Adjust Connect Unit.................................................................................................. 139
Magazine Belt – Right Unit ....................................................................................... 140
Sensor Plate – Right Unit ......................................................................................... 144
Bottom Guide – Right Unit........................................................................................ 146
Magazine Belt – Left Unit ......................................................................................... 147
Bottom Guide – Left Unit .......................................................................................... 150
Sensor Plate – Left Unit............................................................................................ 151
Separator Suction Unit ............................................................................................. 153
Main Electrical Panel ................................................................................................ 155
Control Panel & HMI................................................................................................. 156
Main Panel Pneumatic Controls ............................................................................... 159
A: Main Air In — Filter / Regulator, Fittings & Hose.................................................. 162
B: Carton Push-Down Cylinders, Fittings & Hoses ................................................... 163
C: Carton Suction Cup Extension............................................................................. 164
D: Separator Suction Cup Extension ........................................................................ 165
E: Separator Suction Cup Suction ............................................................................ 165
F: Magazine Stopper Cylinder & Fittings .................................................................. 166
G & K: Magazine Forward Cylinders — Long Side & Wide Side .............................. 167
H: Minor Flap Folding Cylinders, Fittings & Hoses ................................................... 168
J: Major Flap Folding Rise Cylinders, Fittings & Hoses............................................ 169

M: Major Flap Folding Cylinders, Fittings & Hoses................................................... 170
L: Carton Suction Cups, Hoses & Fittings ................................................................ 171
Appendix A: Electrical Schematics ......................................................................... 172
Electrical Schematic Page 1 of 12 ............................................................................ 172
Electrical Schematic Page 2 of 12 ............................................................................ 173
Electrical Schematic Page 3 of 12 ............................................................................ 174
Electrical Schematic Page 4 of 12 ............................................................................ 175
Electrical Schematic Page 5 of 12 ............................................................................ 176
Electrical Schematic Page 6 of 12 ............................................................................ 177
Electrical Schematic Page 7 of 12 ............................................................................ 178
Electrical Schematic Page 8 of 12 ............................................................................ 179
Electrical Schematic Page 9 of 12 ............................................................................ 180
Electrical Schematic Page 10 of 12.......................................................................... 181
Electrical Schematic Page 11 of 12.......................................................................... 182
Electrical Schematic Page 12 of 12 .......................................................................... 183
Appendix B: Pneumatic Schematic ......................................................................... 184
Pneumatic Schematic Sheet 1 of 4........................................................................... 184
Pneumatic Schematic Sheet 2 of 4........................................................................... 185
Pneumatic Schematic Sheet 3 of 4........................................................................... 186
Pneumatic Schematic Sheet 4 of 4........................................................................... 187
Warranty Statement .................................................................................................. 188
Customer Support..................................................................................................... 190

8Safety
Safety
Read this User Guide carefully and make it available to everyone connected with the
supervision, maintenance, or operation of this machine. Keep a copy of this User Guide
available with the machine at all times. Additional copies are available on request
(Eastey.com/contact-us).
The development of a good safety program that is rigidly enforced is absolutely
imperative when involved in the operation of industrial equipment. Our machinery is well
designed and includes extremely important safety features. Proper installation, safe
operation, and regular maintenance and upkeep are of far greater importance than the
design. Improper operation of this machine can cause injury to operators or bystanders
near the machine and can cause damage to the machine or nearby property. Only
properly trained individuals following rigidly enforced safety rules, as recommended by
ANSI and OSHA, should be allowed to operate these machines.
Be very careful when operating, adjusting, or servicing this equipment. If in doubt, stop
and obtain qualified help before proceeding.
Safety Precautions
Before installing, operating, or servicing this equipment, please read the following
precautions carefully:
•Always disconnect electrical power before attempting maintenance for any electrical
or moving parts. Do not place hands, head, or any part of the body inside the
confines of the machine unless moving mechanisms are securely restrained and the
electrical supply is shut off.
•Do not attempt to open or work on the electrical box, junction boxes or other
electrical components of the unit without first disconnecting power to the machine.
Electrical shock hazard exists if power is not disconnected.
•Do not tamper with electrical wiring. Use only the specified power supply cable. Use
only licensed electricians to check or repair electrical wiring.
•Do not by-pass any factory-designed safety features such as guards, interlocks,
switches, etc.
•In order to prevent damage to the machinery or injury to personnel, do not increase
the factory settings on either the electrical or mechanical overload safety devices.
Do not operate a machine if such modifications have been made.
•Never operate this or any moving equipment without all covers and guards in place.
The internal mechanism of most packaging machinery contains numerous shear,
pinch, and in-running nip points, many of which are capable of causing severe injury
and permanent disfiguration.

Safety 9
•Keep hands away from moving conveyors and moving parts. Conveyor belts that
have become worn or frayed can be hazardous and should be replaced promptly.
•Do not stand or climb on any part of the case erector or frame or guards. Never
provide service or attempt to clear a jam when the machine is running.
•To minimize the potential for personal injury, always be sure that the machine
operators and others working on the machinery are properly trained in the correct
use and operation of the equipment and properly instructed regarding the safety
procedures for operation.
•Do not make any modifications to either the electrical circuitry or the mechanical
assemblies of this machinery. Such modifications may introduce hazards that would
not otherwise be associated with the machinery. Eastey will not be responsible for
any consequences resulting from such unauthorized modification. Do not operate a
machine if any modification has been made.
•This equipment is designed for indoor operation in a typical clean, dry factory
environment. Do not operate the machine in any extremely wet or oily environment
that may exceed operating specifications.
•Keep combustible materials away from this equipment. The equipment may be a
source of ignition.
•Do not wear loose clothing such as ties, scarves, jewelry etc. Long hair should be
pulled back and/or covered while operating this machine.

10 Safety
Explanation of Symbols
Caution sign or Safety Alert symbol. Indicates caution, be alert, Your safety
is involved. Knowledge of safe operation is required. Caution indicates a
hazardous situation which, if not avoided, could result in minor or moderate
injury or damage to equipment or nearby property.
Electrical hazard. Indicates caution, electrical shock hazard. Allow only a
trained electrician to open the door or cover of the electrical panel or box.
Shut off electrical power before attempting to open or work on the electrical
box, junction boxes or other electrical components of the unit.
Ground symbol. Indicates ground. Use Class-3 (lower than 1000) cable to
ground to earth. Incomplete grounding may lead to electrical shock.
Caution! Hot surface. The surface indicated may become very hot during
normal operation. Keep fingers, hands, and exposed skin away from hot
surfaces to avoid burns. Allow hot surfaces to cool to ambient room
temperature before performing service.
Caution! Moving parts. Moving parts can crush fingers or hand. Keep
hands and fingers away from moving parts in area indicated to avoid injury.
Caution! Pinch point entanglement. Pinch point hazard exists in area
indicated. Shut down the machine before performing maintenance, repair, or
adjustment.
Caution! blade. Hazard exists for cutting fingers or hand. Keep hands and
fingers away from sharp blades in area indicated to avoid injury.
Moisture hazard. Keep Equipment dry. This equipment is designed for
indoor operation in a typical clean, dry factory environment, protected from
rain and moisture. Do not operate the machine in any extremely wet or oily
environment that may exceed operating specifications.
Eye protection. Wear eye protection. Use protective equipment whenever
circumstances require or when required by regulation or law. Wear safety
glasses when operating or servicing this machine.
Refer to this User Guide for important safety information and operating
instructions to set up, operate, adjust, and maintain this Automatic Case
Erector.

Safety 11
Warning symbol. Indicates a hazardous situation which, if not avoided could
result in death or serious injury. A warning indicates a situation potentially
more severe than indicated by a caution message but not immanent as a
danger message.
The warning symbol is associated with messages for conditions as shown
below.
BLADE MAY CUT
YOUR FINGER
WARNING
WARNING WARNING

12 Introduction
Introduction
The Eastey ERX-15 Case Erector automatically unfolds and forms corrugated cartons
from flat stock placed in the magazine hopper area. A tape head, installed below the
exit drive belt area, seals the bottom seam of each carton as they move through the exit
area. Each carton is presented at the machine exit formed and bottom-sealed with top
flaps open, ready to be packed and sealed.
ERX-15 Automatic Case Erector Overview
Cases erected by the ERX-15 follow a path from flat case blanks the magazine hopper
in the Intake end and are pulled open and expanded and erected as they are pulled into
the central area enclosed by clear guards. They are then redirected at a right angle and
bottom tape sealed as they move out the Exit end with top open ready to move on to be
filled and then top-sealed in operations after leaving the case erector.
CONTROLMAIN SCREEN
MACHINE START
MACHINE
TO HOME
MONITOR
SCREEN SETTINGS SCREEN
MANUAL
JOG
ON LINE
AUTO MODE CYCLES 0, 843
OFF LINE
CONTROL
MANUAL MODE
CLEAR
ALARMS
AUTO
ALARMS
Alarm Signal
Stack Lights
Adjustable Position
Control Panel
Includes:
•HMI (Human
Machine Interface)
Touchscreen
•Start, Reset,
and Off Buttons
•E-Stop & Reset
Leveling
Feet
Leveling Feet
Magazine
Hopper Area for
Loading Stacked
Flat Unexpanded
Cartons
Erected
Carton in
Bottom-
Sealing
and Exit
Area
Clear Window Guard
Doors At Sides and Rear
of Case Erecting Area
Erector Area
Illumination
Lamp
Main
Power
On / Off
Crank Handles
for Machine
Adjustment and
Batch Carton
Setup
Air Filter &
Regulator
(Air In)
E-Stop
(Outside
Guard
Door)
Intake
Exit
Height
Adjustment
(All Legs)
Exit
Drive
Belts
Case
Opener
Main
Electrical
Enclosure
Tape
Head
Location

Introduction 13
The Case Erector can be thought of as having two major sections: one of which is the
hopper or magazine where flat carton blanks are placed to be dispensed one-by-one as
needed; and the other section is the enclosed case erecting and bottom-sealing section,
in which the case opener swings the case open as the bottom flaps are folded closed
and then sealed as the case exits.
ERX-15 Case Erector Features & Specifications
ERX-15 Case Erector Features
•Touchscreen Human Interface control panel
•Powered case magazine hopper holds up to 200 cases
•Square case erection and transition area
•Quick and easy changeover requires no tools – 7 easy steps
•Low tape and low case alarm light
•E-Stop and interlock guarding for safety
•Heavy duty steel construction
•2” tape head standard
Operator Work Area
Flat Carton Storage /
Magazine Hopper
Carton Blank
Storage Supply
Flat Cartons
Case
Bottom
Taper
Case Opening,
Erecting, and
Bottom Fold
Area
Case Erecting and
Bottom Sealing

14 Introduction
ERX-15 Case Erector Specifications
Speed Up to15 cases per minute
Case Types RSC RH
Flute Types B-flutes 3mm
Wall Types Single
Case Sealing 2” wide pressure sensitive tape, optional 3” wide
Case Hopper Capacity 150 - 200 cases (200 cases with B-flutes)
Machine Dimensions
Width (A)
Height (B)
Length (C)
ERX-15 Case Erector
82 in.
208 cm
82.8 in.
210 cm
94.3 in.
239.5 cm
Weight 2145 lbs. (975 kg)
Electrical Requirements 110V 50Hz/60Hz, 1φ(single phase)
Air Requirements 80 PSI @ 12 CFM
Box Specifications
Length(l)
Width (w)
Depth (h)
Minimum Box Size
7 in.
17.7 cm
5 in.
12.7 cm
5 in.
12.7 cm
Maximum Box Size
19.5 in.
49.5 cm
15.5 in.
39.3 cm
19.5 in.
49.5 cm
Tape Dimensions for Bottom Case Seal
Tape Width (L) Roll Maximum Diameter
Nominal
L max.
Ø Nominal
O.D. max.
2” 50 mm 14” 356 mm
3” 75 mm 14” 356 mm
Options
3” tape head
h
wl
L max.
O.D. max. = 356 mm

Introduction 15
Dimensions
Dimensions are shown in inches and centimeters as indicated.
Electrical and Air Specifications
System Configuration L1+N+PE (GROUND)
Nominal Power 0.45kW
Rated Current 4.1/2.0/1.9A
Rated Voltage 110V/220-240V
Rated Frequency 50/60Hz
Type of Current AC single phase
Air Capacity 250 L/min
Pressure Setting 6 Kg/cm2(85 PSI)
83.5 in.
148.8 cm
58.58 in.
120.8 cm
47.59 in.
115 cm
45.3 in.
94.07 cm
37.04 in.
66.7 cm
26.25 in. 78 cm
30.88 in. 113 cm
44.5 in.
82.3 in.
209 cm
94.3 in.
212.2 cm 239.3 cm
Overall
Width
Exit
Conveyor
Height
Exit
Overall
Width
Intake
Conveyor
Height
Intake
Overall
Height
171 cm
67.5 in.
Exit
Overall
Height
Overall
Height
(B)
(A) Overall
Length (C)
Note: Legs of the Case Erector
may be lengthened or shortened
by ±3.94 in. (±10 cm) as required
to obtain desired conveyor height.
Lengthening or shortening all legs
increases or decreases all height
dimensions from the dimensions
shown by the same amount as the
legs are lengthened or shortened.
Note:The Case Erector requires
39.4 inches (1m) clearance from
any wall or obstruction for operator
work space and for adjustment
and maintenance.

16 Introduction
Machine Serial Number
An identification label is affixed to each
machine. The identification label displays
the Model Number, Serial Number, Year
of Manufacture, and Electrical Power
Requirements.
Record the Serial Number and Year of
Manufacture for future reference.
Note the electrical power characteristics
indicated below the Model and Year.
These specify the electrical power
requirements of the Case Erector.
Typical Applications
Eastey ERX-15 Automatic Case Erector
This case erector can be used for a wide range of applications where case size
minimum and minimum are within the minimum and maximum case size parameters
specified in the Box Specifications table of the ERX-15 Case Erector Specifications.
The case erector is particularly suited for moderate-sized boxes within the minimum and
maximum sizes specified. Boxes are erected from flat case blanks, bottom-folded and
tape-sealed, and delivered from the exit with the top open and ready to be filled and
sealed.
Do NOT use the Case Erector with the following products types
•Explosive Products
•Flammable Products
•Hazardous Products
•Pharmaceuticals
•Agri-Foodstuffs
•Products that are heavier or larger than allowed by the machine specifications.
Do not operate the Case Erector in any extremely wet or oily environment that may
exceed operating specifications. Install the Case Erector in a closed, well-ventilated
area where there are no explosive or fire hazards. This equipment is designed for
indoor operation in a typical clean, dry factory environment protected from rain and
moisture. Do not spray water or wet-wipe the machine.
Make sure the Case Erector is level and there is sufficient clearance around the to
allow personnel access for operation and maintenance of the Case Erector.
CASE ERECTOR
SEALING MACHINE
MODEL: ERX-15
SERIAL:
YEAR:
Volt
230V 1 ~ 1.56kW50 Hz
6.8A
Phase Watt
Ampere
Hertz
FILE ERX-15
450kg6kA
Main document number
Weight
Short Circuit Rating

Installation 17
Unpacking
Thoroughly inspect the equipment and packaging immediately on arrival.
Carefully remove the outer protective shipping materials. Inspect the machine for any
damage that may have occurred during transit. If goods are received short or in
damaged condition, it is important that you notify the carrier’s driver before they leave
your company and insist on a notation of the loss or damage across the bill of lading.
Otherwise no claim can be enforced against the transportation company. Please note
that a copy of this document is attached to the outside of every crate.
If concealed loss or damage is discovered, notify your carrier at once and request,
insist, on an inspection. This is absolutely necessary. A concealed damage report must
be made within ten (10) days of delivery of shipment.
Unless you do this, the carrier will not entertain any claim for loss or damage. The agent
will make an inspection and grant a concealed damage notation. If you give the
transportation company a clear receipt for the goods that have been damaged or lost in
transit, you do so at your own risk and expense.
All claims must be filled within five (5) months of the delivery date or the carrier will not
accept them.
We are willing to assist you in every reasonable manner to help you collect claims for
loss or damage. However, this willingness on Eastey’s part does not make Eastey or its
parent or related companies responsible for collections or claims or replacement of
equipment damaged or lost in transit.
Loading and Unloading Instructions
•Use a forklift with adequate capacity to lift the machine from the pallet.
(Forklift extensions may be required to repack equipment.)
•Forklift tubes are incorporated into the design of the case erector frame at the base
of the case erecting chamber. The machine center of gravity is under the case
erecting chamber.
•It is recommended to lift the case erector from the back side opposite the Intake side
as shown in the following illustration. When lifting and moving the machine, take into
consideration the entire machine weight, balance, and strength.
•Use shipping straps to restrain the case erector securely so it will not shift in transit.

18 Installation
Do This Do NOT Do This!
Forklift
Tine
Tubes

Installation 19
Installation
Remove the shipping plastic covering the case erector and lift it up, off the shipping
pallet.
CAUTION! The ERX-15 Case Erection System is heavy and a forklift is
recommended to move the machine safely off the shipping
pallet. See the illustration at the end of the previous section
for location of tubes for forklift tines and recommended
orientation for lifting. Use proper equipment when lifting the
case erector and ensure it is secure and will not shift while
being moved off the shipping pallet.
Place the case erector in the desired location with the required electrical power source
and air supply available. (See power requirements for the case erector in the
Specifications table.) Make sure the electrical wiring is adequate to provide the required
voltage. If the voltage provided is too low, the equipment will not operate correctly.
Selecting the proper location is one of the most important considerations for initial
setup. When selecting the location, take into consideration the following factors.
1. Adequate clean air and power supply nearby? Power source must provide
capacity that meets or exceeds machine requirements. A shorter ground wire is
preferable.
2. Where is the case erector in relation to the power source? Source of air at
required CFM flow and PSI pressure?
3. Where is the case erector in relation to any conveyors or pack tables necessary
to move and fill formed cases? If applicable, in relation to a bundler and shrink
tunnel? (Alignment with packaging line.)
4. Convenience for the operator.
If there is any doubt, get qualified assistance with your initial installation.
Location Requirements
When installing the case erector please be aware of the following considerations:
1. The surface on which it is located is flat and level.
2. Conveyor or packing table height.
3. Alignment with packaging line.

20 Installation
4. Avoid locating the case erector in an area that is too hot or too cold.
Recommended ambient temperature range for operation of the case erector is
between 32° F – 113° F (0° C – 45° C).
When the case erector is positioned in the operating location you will need access to:
1. Control panel and switches: On/Off switch, E-Stops, control panel.
2. Height and width adjustments.
3. Tape head. (To change tape roll when tape is used up.)
Avoid placing the case erector too close to a corner or a wall, as operators will need
space around the machine in which to work and to perform adjustments and
maintenance tasks. Be sure to allow sufficient space, 39.4 in. (1m), to open clear
window guard doors completely.
For most applications, a takeaway conveyor is at the exit of the case erector. Make
provision for exiting erected cases. For example, a table where cases will be placed
until they can be loaded or packed or similar accumulation area for erected cases.
Where the case erector is part of a longer packaging line, take into consideration the
exit conveyor height in relation to adjacent machinery.
The case erector should be placed on flat, level floor so that it does not rock or move.
We recommend that the machine be securely locked in place when used.
39.4 in.
100 cm
39.4 in.
100 cm
Operator Control /
Work Area
Operator Work /
Maintenance /
Adjustments Area
Operator Work /
Maintenance / Adjustments Area
Case
Erector
Case
Blanks
In
Erected
Boxes
Out