EasyRobotics PROFEEDER X User manual

PROFEEDER X, X-XL,
COMPACT & COMPACT-XL
USER MANUAL

Revision: 2021-11
EasyRobotics ApS ProFeeder X, X-XL, Compact & Compact-XL User-Manual Page 1 of 26
Table of content
1. Introduction/intended use ....................................................................... 2
2. Safety notice ......................................................................................... 2
3. Ordering key .......................................................................................... 3
4. Installation ............................................................................................ 4
5. Adjustments ........................................................................................ 10
6. Using the ProFeeder .............................................................................. 11
7. Transport ............................................................................................ 16
8. Dimensions .......................................................................................... 17
9. Pneumatic Diagram .............................................................................. 22
10. Electric diagrams .................................................................................. 23
11. Service................................................................................................ 32
12. Declaration of incorporation of partly completed machinery (for CE-marking)
33
Information contained herein is the property of EasyRobotics ApS and shall not
be reproduced in whole or in part without prior written approval of EasyRobotics
ApS. The information herein is subject to change without notice and should not
be construed as a commitment by EasyRobotics ApS. This manual is periodically
reviewed and revised.
EasyRobotics ApS assumes no responsibility for any errors or omissions in this
document.

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1. Introduction/intended use
ProFeeder is designed for easy feeding of CNC machines and other workplaces and
machines. Should be mounted with a fully installed cobot.
2. Safety notice
1.1 Introduction
The intension of this manual is to give a guideline of mounting a cobot at the
ProFeeder and this is not valid as a CE marking of the robot cell.
A risk assessment most be full filled after the full installation is concluded. Including
the robot, gripper and other equipment and installations at the workspace.
ProFeeder must be bolted to the floor when performing working operation. The local
governmental safety rules and legislation must be followed when installing and
operating with a robot on the ProFeeder.
1.2 Legend
This symbol means danger to life or risk of personal injury or damage to the
equipment. Read carefully. Caution is required!
1.3 Potential hazards
When the robot drags the trays or takes part from the trays there is a danger
of pinching.
The system must not be operating if any doors are open or removed.

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3. Ordering key
Base Setup
X ProFeeder X Base
C ProFeeder Compact Base
Version
1 Standard
2 XL version
3 For mounting robot (PFC only)
Drawer setup
01 60kg drawer (max 6x drawers)
10 120kg drawer (max 10x drawers)
Airlock Setup
0 No airlock
1 Airlock included
Number of drawers
00 0 drawers
01 1 drawer
02 2 drawers
03 3 drawers
04 4 drawers
05 5 drawers
06 6 drawers (max if 60kg drawer)
07 7 drawers
08 8 drawers
09 9 drawers
10 10 drawers
Examples:
ProFeeder X with 3x 60kg drawer without airlock = PFX-1010-03
ProFeeder X with 10x 120kg drawer with airlock = PFX-1101-10
ProFeeder C with 5x 60kg drawers with airlock = PFC-1011-05
P
F
C
-
0
0
0
-
1
0

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4. Installation
The installation of the ProFeeder must be carried out only by trained, skilled
personnel with the relevant profession. It is crucial to the safety and function of the
machine, that it is properly aligned and securely anchored.
1.4 Fix to floor
Securely anchor the ProFeeder X/Compact to the floor with floor-suitable anchor
bolts.
ProFeeder X
ProFeeder Compact

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ProFeeder Compact-XL
ProFeeder X-XL

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1.5 Relocate bracket for the teach pendant on the ProFeeder X platform
Relocate the T-Pad bracket so it fits the used brand.
1.6 Relocate bracket for teach pendant on ProFeeder Compact for
Robot
The bracket can be fixed in two different spots:
1. Inside the controller drawer
2. On the TableTop

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1.7 Mounting the controller inside the ProFeeder X & X-XL
Place the control box inside the biggest console.
Check that none of the cables are squeezed.

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1.8 Mounting the robot
Follow the mounting guidelines of the robot manual.
Mount the robot according to the hole size and pattern.

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1.9 Air connection
Connect air to the ProFeeder X/C, use a maximum of 8 bar dry air supply. Pressure
can be regulated by using the included air regulator.

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5. Adjustments
1.10 Adjusting the feet
Loosen the lock nut, adjust the foot by turning, retighten the lock nut.
The feet should be adjusted so:
- The ProFeeder stands stable without rocking, use a bubble level.

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6. Using the ProFeeder
1.11 General
Do not have more than one drawer out on each side at once.
Tilt the lock-plate on the operator-side to release the tray. If the system also has
Airlock installed remember to release the cylinder by pushing the respective button.

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To release the tray for the robot side, please mount the unlock plate with the
included pin on your robot, and program it so the pin enters the black plastic ring
and lift/tilt the plate. IF the system has Airlock, remember to change the respective
DigOut to high/on. Then drag the drawer 700 mm out for fully extension and
reengage the airlock if installed.

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1.12 ProFeeder - Airlock
The Airlock-system can be controlled independently from the buttons placed on the
operator. To allow the robot to control the valve, the system must be wired and
programmed according to 1.22.2.
The lights in the buttons are controlled by the robot-controller and could be
programmed as below:
Light Status
Blinking Light
Status:
Action needed:
Tray is currently being worked on.
No
Light constantly on
Status:
Action needed:
Tray is done.
Reload tray or parts. Press button to
reset.
Light off
Status:
Action needed:
Tray has not been worked on yet.
No

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1.13 Standard drawer layout (SD)
The height of 1x = 40mm
The height of 1x = 40mm
60kg drawer require two empty slots above the drawer
120kg drawer require one empty slot above the drawer.
The positions are from top-to-bottom.
Number of drawer 2 3 5 6 10
X (1)
X (3) X (3) X (3)
X (5)
X (6) X (6)
X (7) X (7) X (7)
X (9) X (9)
X (11) X (11)
X (12) X (12)
X (13)
X (15) X (15) X (15) X (15)
X (17)
X (18) X (18)
X (19) X (19)
Max part height 320mm 240mm 160mm 120mm 80mm
X (Y)

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1.14 Work area
ProFeeder X and Compact: 556,1 x 356,1mm
ProFeeder X-XL and Compact-XL

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7. Transport
1.15 Fixation for transport
The ProFeeder is delivered in a wooden box if assembled by EasyRobotics ApS.
Please reuse this box for any further transport.
Remove the transport lock when the machine is installed.
If the ProFeeder should be moved without the wooden box, please remove the two
side skirts to lift the machines with a pallet lifter or truck.

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8. Dimensions
1.16 ProFeeder X

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1.17 ProFeeder Compact

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1.18 ProFeeder Compact for Robot