EasyRobotics PROFEEDER X User manual

PROFEEDER X
USER MANUAL

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EasyRobotics ApS ProFeeder X User-Manual (en) Page 1 of 15
Table of content
1 Introduction/intended use .......................................................................... 2
2 Safety notice ............................................................................................ 2
3 Installation ............................................................................................... 3
4 Adjustments ............................................................................................. 8
5 Using the ProFeeder X ............................................................................... 9
6 Transport ............................................................................................... 10
7 Dimensions ............................................................................................ 11
8 Pneumatic Diagram ................................................................................. 13
9 Optional equipment ................................................................................. 14
10 Declaration of incorporation of partly completed machinery (for CE-marking) . 15
Information contained herein is the property of EasyRobotics ApS and shall not
be reproduced in whole or in part without prior written approval of EasyRobotics
ApS. The information herein is subject to change without notice and should not
be construed as a commitment by EasyRobotics ApS. This manual is periodically
reviewed and revised.
EasyRobotics ApS assumes no responsibility for any errors or omissions in this
document.
Patent pending.

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1 Introduction/intended use
ProFeeder X is designed for easy feeding of CNC machines and other workplaces
and machines. Should be mounted with a fully installed cobot.
2 Safety notice
2.1 Introduction
The intension of this manual is to give a guideline of mounting a cobot at the
ProFeeder X and this is not valid as a CE marking of the robot cell.
A risk assessment most be full filled after the full installation is concluded. Including
the robot, gripper and other equipment and installations at the workspace.
ProFeeder X must be bolted to the floor when performing working operation. The
local governmental safety rules and legislation must be followed when installing and
operating with a robot on the ProFeeder X.
2.2 Legend
This symbol means danger to life or risk of personal injury or damage to the
equipment. Read carefully. Caution is required!
2.3 Potential hazards
When the robot drags the trays or takes part from the trays there is a danger
of pinching.

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3 Installation
The installation of the ProFeeder X must be carried out only by trained, skilled
personnel with the relevant profession. It is crucial to the safety and function of the
machine, that it is properly aligned and securely anchored.
3.1 Fix to floor
Securely anchor the ProFeeder X to the floor with floor-suitable anchor bolts.

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3.2 Relocate bracket for the teach pendant if needed
Dismantle the knobs holding the T-pad and mount these to the included holder.
Locate the cable inside the hole and mount the T-Pad holder with the included
M6x12 bolts.

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3.3 Mounting the controller inside the ProFeeder X
Place the control box inside the biggest console.
Check that none of the cables are squeezed

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3.4 Mounting the robot
Follow the mounting guidelines of the robot manual.
Attach the robot on top of the horizontal robot console. Mind the cable if connected.
Use the hole plate for cable management. If the robot bolt-circle is different than
the Universal Robots UR10e, use an adapter plate for fixation.
Use the included cable tie mount to fix the robot cable along
the machine.
3.5 Air connection
Connect air to the ProFeeder X, use a maximum of 8 bar dry air supply. Pressure
can be regulated by using the included air regulator.

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3.6 Connect buttons with integraded light
Connect the buttons as shown.
Page 7 of 13 Manual (en)

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4 Adjustments
4.1 Adjusting the spring plungers
Loosen the nut and adjust the spring plungers so it touches the lock plate.
Retighten the nut after adjustment.
4.2 Adjusting the feet
Loosen the lock nut, adjust the foot by turning, retighten the lock nut.
The feet should be adjusted so:
- The ProFeeder X stands stable without rocking, use a bubble level.

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5 Using the ProFeeder X
5.1 General
Do not have more than one drawer out on each side.
5.2 ProFeeder X - Airlock
The Airlock-system must be connected to the mounted robot. The system uses
ModBos TCP and must be connected through the included RJ45 cable.
The system must be controlled by the mounted button, which must be connected to
the robot and programmed so that the buttons can activate the valve and thereby
releasing the tray. And vice versa when the tray is reloaded. The light must be
programmed as below:
Light Status
Blinking Light
Status:
Action needed:
Tray is currently being worked on.
No
Light constantly on
Status:
Action needed:
Tray is done.
Reload tray or parts
. Press button to
reset.
Light off
Status:
Action needed:
Tray has not been worked on yet.
No
5.3 ProFeeder X – Mechlock
When the Profeeder X is setup with the Mechanical lock, calibrate the spring
plungers before using the cell.

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5.4 Max part height
# of drawers Height
10 75 mm
5 160mm
2 410 mm
6 Transport
6.1 Fixation for transport
The ProFeeder X is delivered in a wooden box if
assembled by EasyRobotics ApS. Please reuse this
box for any further transport.
If the ProFeeder X should be moved without the
wooden box, please remove the two side skirts to
lift the machines with a pallet lifter or truck.

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7 Dimensions

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7.1 Working area
Weight: Max 480 kg. without robot.

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8 Pneumatic Diagram

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9 Optional equipment
1. AirLock Kit
2. Spare drawer
3. Spare tray

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10 Declaration of incorporation of partly completed
machinery (for CE-marking)
Declaration of incorporation
according to the EU Machinery Directive 2006/42/EC, Annex II 1. B
for partly completed machinery
Manufacturer
EasyRobotics ApS
Mommarkvej 5
DK - 6400 Sønderborg
Person established in the Community authorized to compile the relevant technical documentation
Per Lachenmeier
EasyRobotics ApS
Mommarkvej 5
DK - 6400 Sønderborg
Description and identification of the partly completed machinery
Product / Article
ProFeeder X
Type
PFX
-
1001
-
10
Project number
0063
-
00002
Commercial name
ProFeeder X
Function
The ProFeeder
X
(when robot is installed) is to be used for automated feeding for CNC machines and
other machines/workplaces.
The ProFeeder X provides a framework for the robot's location and it contains both the processed and
unprocessed parts
.
It is declared that the following essential requirements of the Machinery Directive 2006/42/EC have
been fulfilled:
1.2.4.3, 1.3.1, 1.3.2, 1.3.7, 1.5.3, 1.6.3, 1.7.3, 1.7.4
It is also declared that the relevant technical documentation has been compiled in accordance with
part B of Annex VII.
Reference to the harmonized standards used, as referred to in Article 7 (2):
EN ISO 12100:2010-11 Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO
12100:2010)
EN ISO 4414:2010 Pneumatic fluid power — General rules and safety requirements for systems and their components
(ISO 4414:2010)
EN 1037:1995+A1:2008 Safety of machinery - Prevention of unexpected start-up (Amendment)
The manufacturer or his authorized representative undertake to transmit, in response to a reasoned request by the
national authorities, relevant information on the partly completed machinery. This transmission takes place
This does not affect the intellectual property rights!
Important note! The partly completed machinery must not be put into service until the final machinery
into which it is to be incorporated has been declared in conformity with the provisions of this Directive,
where appropriate.
Sønderborg, 03/03/2020
Place, Date
Signature
Per Lachenmeier
CEO