Eaton COOPER POWER SERIES User manual

Form 7 Microprocessor-Based Pole-Mount Recloser Control
Installation and Operation Instructions
COOPER POWER
SERIES
Reclosers
MN280095EN
Effective November 2020
New Issue

ii INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions and safety notations in this document are based on Eaton Corporation’s
(“Eaton”) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales
office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in
appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES
OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY
EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON. THE
CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or
other-wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of
existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information,
recommendations and descriptions contained herein. The information contained in this manual is subject to change
withoutnotice.

iiiINSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Contents
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY ........................................................................II
SAFETY INFORMATION ......................................................................................................................................... V
Safety instructions............................................................................................................................................................. v
INTRODUCTION.......................................................................................................................................................1
About this document......................................................................................................................................................... 1
Product information ........................................................................................................................................................... 1
ANSI standards.................................................................................................................................................................. 1
Quality standards............................................................................................................................................................... 1
Acceptance and initial inspection ...................................................................................................................................... 1
Handling and storage......................................................................................................................................................... 1
FORM 7 CONTROL DESCRIPTION .........................................................................................................................2
Description ........................................................................................................................................................................ 2
Theory of operation ........................................................................................................................................................... 2
Front panel......................................................................................................................................................................... 4
Features............................................................................................................................................................................. 7
Communications.............................................................................................................................................................. 10
Control information label ................................................................................................................................................. 12
Module access ................................................................................................................................................................ 12
INSTALLATION .......................................................................................................................................................12
Prerequisites.................................................................................................................................................................... 12
Procedure ........................................................................................................................................................................ 13
Mount the control............................................................................................................................................................ 13
Ground the control .......................................................................................................................................................... 15
Install the battery............................................................................................................................................................. 18
Make customer connections for AC power..................................................................................................................... 19
Change removable inserts............................................................................................................................................... 27
Install the control cable ................................................................................................................................................... 27
Lock the control............................................................................................................................................................... 28
Before placing the control and the recloser into service ................................................................................................ 28
Control battery................................................................................................................................................................. 29
Fuse specifications .......................................................................................................................................................... 29
TESTING .................................................................................................................................................................29
Testing an installed control.............................................................................................................................................. 29
Remove the control from service.................................................................................................................................... 30
Preliminary testing with no AC available ......................................................................................................................... 30
Electrical testing of NOVA NX-T ...................................................................................................................................... 31
Control testing with a KMET tester................................................................................................................................. 31
Battery test and charging procedures ............................................................................................................................. 31
Return the control to service........................................................................................................................................... 33

iv INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
OPERATION............................................................................................................................................................33
Modes of operation ......................................................................................................................................................... 33
Operation upon loss of AC power ................................................................................................................................... 34
ACCESSORIES AND SUPPORT.............................................................................................................................34
Incoming power receptacles ........................................................................................................................................... 34
Cable locking sleeves ...................................................................................................................................................... 34
Stainless steel cabinet..................................................................................................................................................... 35
120 VAC GFI duplex outlet............................................................................................................................................... 35
Internal voltage sensing and load side sensing............................................................................................................... 35
Radio mounting accessory .............................................................................................................................................. 35
Mechanical push button with hot line tag toggle switch ................................................................................................ 35
Door alarm accessory...................................................................................................................................................... 35
Replacement kits............................................................................................................................................................. 35
Form 7 Triple Single Adapter............................................................................................................................................ 35
Factory-authorized service centers.................................................................................................................................. 35
Factory maintenance classes .......................................................................................................................................... 35

vINSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
SAFETY FOR LIFE
Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products.
We actively promote safe practices in the use and maintenance of our products through our service literature, instructional
training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing, and
service.
We strongly urge that you always follow all locally-approved safety procedures and safety instructions when working around
high-voltage lines and equipment, and support our “Safety For Life” mission.
SAFETY INFORMATION
The instructions in this manual are not intended as a
substitute for proper training or adequate experience in the
safe operation of the equipment described. Only competent
technicians who are familiar with this equipment should
install, operate, and service it.
A competent technician has these qualifications:
 Is thoroughly familiar with these instructions.
 Is trained in industry-accepted high- and low-voltage safe
operating practices and procedures.
 Is trained and authorized to energize, de-energize, clear,
and ground power distribution equipment.
 Is trained in the care and use of protective equipment
such as arc flash clothing, safety glasses, face shield,
hard hat, rubber gloves, clampstick, hotstick, etc.
Following is important safety information. For safe
installation and operation of this equipment, be sure to read
and understand all cautions and warnings.
Hazard Statement Definitions
This manual may contain four types of hazard statements:
DANGER
Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
NOTICE
Indicates a potentially hazardous situation which, if not
avoided, may result in equipment damage only.
Safety instructions
Following are general caution and warning statements that
apply to this equipment. Additional statements, related to
specific tasks and procedures, are located throughout the
manual.
DANGER
Hazardous voltage. Contact with hazardous voltage will
cause death or severe personal injury. Follow all locally-
approved safety procedures when working around high-
and low-voltage lines and equipment. G103.3
WARNING
Before installing, operating, maintaining, or testing this
equipment, carefully read and understand the contents
of this manual. Improper operation, handling, or
maintenance can result in death, severe personal injury,
and equipment damage. G101.0
WARNING
This equipment is not intended to protect human
life. Follow all locally-approved procedures and safety
practices when installing or operating this equipment.
Failure to comply can result in death, severe personal
injury, and equipment damage. G102.1
WARNING
Power distribution and transmission equipment must
be properly selected for the intended application. It
must be installed and serviced by competent personnel
who have been trained and understand proper safety
procedures. These instructions are written for such
personnel and are not a substitute for adequate training
and experience in safety procedures. Failure to properly
select, install, or maintain power distribution and
transmission equipment can result in death, severe
personal injury, and equipment damage. G122.2
WARNING
Overlapping zones of protection are required. Upstream
protection device settings must provide adequate
overcurrent protection in the event of a system or
product failure. Failure to properly select appropriate
upstream coordination protection can result in death,
severe personal injury, and equipment damage. G172.0
!
SAFETY
FOR LIFE
!
SAFETY
FOR LIFE

vi INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
his page is intentionally left blank.T

1INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
INTRODUCTION
About this document
This manual provides installation and operation instructions
for the Form 7 pole-mount recloser control.
For ProView NXG software information, refer to Form7
Recloser Control Programming Guide: ProView NXG
software MN280096EN.
The Form 7 control is designed for use with NOVA NX-T
reclosers, only. Refer to NOVA NX-T Recloser Installation
and Operation Instructions MN280087EN.
Read this manual first
Read and understand the contents of this manual and follow
all locally approved procedures and safety practices when
installing or operating this equipment.
Additional information
These instructions cannot cover all details or variations
in the equipment, procedures, or process described, nor
provide directions for meeting every possible contingency
during installation, operation, or maintenance. When
additional information is desired to satisfy a problem not
covered sufficiently for the user’s purpose, contact your
Eaton representative.
Product information
The Form 7 recloser control includes hardware features
including modular, flexible and scalable hardware operated
with an 800 MHz quad-core processor, 1GB RAM, and 4GB
flash storage. The control’s modular layout affords the ability
to easily insert hardware as new applications arise and
requirements change.
The Form 7 control’s powerful Workbench NXG is a highly
intuitive graphical user interface that simplifies training and
operator familiarity. Workbench NGX logic is fully transparent
with powerful logic tools available to customize control
functions or create powerful, unique applications.
The control includes an array of integrated security tools for
the user to prevent local intrusion or unauthorized operation.
These security tools include Role-Based Access Control
(RBAC), signed firmware, a user audit log, and an optional
door alarm accessory that provides feedback when the door
is closed, opened, or if the switch is disconnected. Transport
Layer Security (TLS) encryption tools can be utilized to
establish a secure, private communications channel or
SCADA traffic and remote connection to ProView NXG.
As ordered, the control is powered from either 120 or 240
VAC.
ANSI standards
Eaton Cooper Power Series reclosers are designed and
tested in accordance with the following ANSI standards:
C37.60 and C37.85 and ANSI Guide C37.61.
Quality standards
All Form 7 controls are manufactured in ISO 9001 certified
production facilities.
Acceptance and initial inspection
Each Form 7 recloser control is completely assembled,
tested, and inspected at the factory. It is carefully calibrated,
adjusted and in good condition when accepted by the carrier
for shipment.
Upon receipt, inspect the carton for signs of damage.
Unpack the control and inspect it thoroughly for damage
incurred during shipment. If damage is discovered, file a
claim with the carrier immediately.
Handling and storage
Be careful during handling and storage of the control to
minimize the possibility of damage. If the control is to be
stored for any length of time prior to installation, provide a
clean, dry storage area. If storage is in a humid atmosphere,
make provisions to keep the control circuitry energized.
ote:N To energize the control, supply AC power to input
terminal block TB7. This terminal block is mounted on
the lower left of the back panel.
Control battery
The 24 VDC Form 7 recloser control battery is fully charged
prior to shipment and is ready for use.
 The control is shipped with the battery not installed.
 Remove the battery from the Control before transporting
the Control. Do not transport a Form 7 control with the
battery inside the control enclosure.
 The battery shall be installed only after the control has
been mounted.
IMPORTANT
To maintain sufficient charge to operate the control
and prevent battery cell damage, the sealed lead-acid
batteries should be charged after no more than three
months of storage.
Temperature affects battery life. Store sealed lead acid
batteries fully charged and at room temperature. Never
store lead acid batteries at temperatures exceeding 117 °F
(47 °C). Storing the battery for any time above 117 °F (47 °C)
can result in approximately one month of shortened life.
After three months of storage (from the previous test date),
test and then charge the batteries for 24 hours. Catalog
Number KA43ME7001 is a 120-Volt battery charger used
to provide an external source of charge for the control’s 24
VDC battery (two 12 VDC batteries).

2INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
IMPORTANT
Connect the control battery before AC power is
connected to the control’s AC supply Input Terminal
Block.The battery must be disconnected and removed
prior to shipping. The battery must be disconnected
prior to storing the control. See Figure 13.
ote:N When shipped from the factory, the battery will be in
the same carton as the control. The battery leads will
be taped to the battery casing. Connect the battery
plugs into the mating connectors to complete the
battery circuit.
Dispose expired batteries in an environmentally responsible
manner. Consult local regulations for proper battery disposal.
FORM 7 CONTROL DESCRIPTION
Description
The Form 7 control is designed for use with NOVA NX-T
reclosers to provide protection, metering, and automation
of distribution feeders in substation and line applications.
The control operates the individual reclosers representing
phases A, B, and C.
ote:N The phase sequence positions (phase A, B, and C)
are independent of each other.
The Form 7 recloser control includes extensive system
protection functionality including:
 Phase, ground, and negative sequence overcurrent
protection
 Over/under frequency and voltage protection
 Directionality
 Sync check
Analysis tools are provided to empower the user’s ability to
respond to events occurring on their system. These tools
include fault locating, event recording, WorkBench NXG, and
oscillography.
Metering functions include demand and instantaneous
current on a per-phase basis, instantaneous voltage and
power factor on a per-phase basis, and power (real, reactive,
apparent) on a per phase or total basis. Symmetrical
components for both voltage and current are displayed
along with kilowatt-hours for energy metering. Harmonics
from the 2nd to the 15th harmonic are also included.
Use the front panel LCD display to:
 Configure the operating settings for the control
 Display metering, counter information, control
parameters, and alarms
 Provide diagnostic information
With Form 7 NXG interface software, you can perform
control programming, interrogation, and operations. Install
the software on a personal computer and connect it to the
control’s front panel through the USB or Ethernet port.
The NXG interface program software includes additional
functions used to create and graphically display Time
Current Curves, and provides the WorkBench NXG for
configuring user-selected inputs and outputs, configurable
event and alarm data, and selectable communication points
for serial and Ethernet communication.
The control operates on 50 and 60 Hz systems.
The control can be configured, by the factory or by the
user, for a wide variety of applications. If user requirements
change, the control functions can be modified to meet the
new requirements.
Theory of operation
A functional block diagram of the Form 7 control is shown
in Figure 1. Current sensing is provided by three current
transformers located in the recloser and interfaced to the
Form 7 control through the control cable. The control cable
also supplies the Form 7 with the trip and close signals, the
recloser status, and provides a connection to the Recloser
Interface (RIF) module that provides isolation and reliable
operation. Voltages for metering are connected to the
voltage data acquisition (DAQ) module through connectors
P251 and P252. If PT (potential transformer) sensing is
being used, the signals are first routed through the PT
sensing board and connected at TB8.
Line current flowing through the recloser is measured by the
integrated current transformers and then converted by the
DAQ module to a digital signal suitable for metering and fault
current calculations. Data sampling occurs at a rate of 128
samples/cycle. The CPU contains a data acquisition section
that uses the acquired samples to compute the fundamental
currents and voltage for use in overcurrent, under/
overvoltage, and under/overfrequency protection, as well as
currents and voltages for metering functions. The current for
overcurrent protection is calculated on a sub-cycle basis; it
includes only the fundamental and DC component.
When the phase or ground current exceeds its programmed
minimum-trip value and associated time-current-curve (TCC)
timing, the control initiates the programmed sequence of
recloser tripping and reclosing operations via the CPU and
RIF modules. If the fault is temporary, the control ceases
to command recloser operations after a successful reclose,
and the control resets to the start of its operating sequence
after a preset time delay. If the fault is permanent, the
control performs its complete programmed sequence of
reclose commands and locks out with the recloser open.
Once locked out, the control must be closed via the
operator panel or SCADA communications. This resets the
control to the start of the operating sequence.

3INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
24 VDC
BATTERY
POWER
SUPPLY
TB7TB8
PT
SENSING
BOARD
CT
DAQ
RIF
VOLTAGE
DAQ
PCIE bus
52a/b
CT
SWITCHES
NOVA
NX-T
RECLOSER
OPTIONAL
MECHANICAL
OPEN/CLOSE/HLT
RS-232
RJ-45
IRIG-B
USB
AØ
BØ
CØ
NOVA NX-T
INTEGRATED
JUNCTION
BOX
52a/b
CT
SWITCHES
52a/b
CT
SWITCHES
37-PIN
CONNECTOR
2 PIN/3 PIN POWER
SOURCE 1
2 PIN/3 PIN POWER
SOURCE 2
FORM 7 CONTROL
FRONT PANEL
CPU
LEA SENSING
PT SENSING
Figure 1. Form 7 recloser control operational flow diagram
Phase operation
The Form 7 control uses three modes of operation that
are configured through the ProView NXG user interface
software or LCD Front Panel.
In Three-Phase Trip, Three-Phase Lockout (ganged) mode,
all three phases will simultaneously trip and close due to a
protection event or user command.
In Single-Phase Trip, Three-Phase Lockout mode, all three
phases will trip and lockout when one of the phases
sequences to lockout. While the phases will operate
independently within their sequence the protection
parameter programming is shared between all three.
In Single-Phase Trip, Single-Phase Lockout mode, each
phase independently sequences to lockout. The protection
parameters are still shared between the phases in Single-
Phase Trip, Single-Phase Lockout mode.
The yellow handles on the triple single recloser can be
manually operated to open and lockout a phase. If the
device is in the following modes and any handle is pulled, all
three phases will open and lockout:
 Three-Phase Trip, Three-Phase Lockout mode
 Single-Phase Trip, Three-Phase Lockout mode
If the device is in Single-Phase Trip, Single-Phase Lockout
mode, only the phase whose handle is pulled will trip and
lockout.
The Nova NX-T recloser’s mechanical blocking feature
prohibits the phase to be closed with its handle pulled
down. The open signal to trip and lockout the device is sent
from the Form 7 control.
WARNING
Hazardous voltage. Do not rely on the open position of
the yellow operating handle; it does not ensure that the
line has been de-energized. Always establish a visible
disconnect. Failure to follow proper safety practices can
result in contact with high voltage, which will cause
death or severe personal injury. G116.0
IMPORTANT
Pushing the yellow operating handle to the CLOSE
position will not close the recloser. All close operations
are initiated by the Form 7 control.

4INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
Ground operation
Ground overcurrent operation will mirror phase overcurrent
operation when the device is in Three-Phase Trip, Three-
Phase Lockout mode.
In Single-Phase Trip, Three-Phase Lockout and Single-Phase
Trip, Single-Phase Lockout modes, ground tripping is only
active when all three phases are closed. Ground tripping is
disabled during the reclose interval of any one phase.
For faults above the ground minimum trip value, and below
the phase minimum trip value, all three phases trip on
ground and advance to the next sequence position.
For faults above the phase and ground minimum trip value,
the control trips on the phase(s) above phase minimum trip,
operating on the phase or ground TCC, whichever is faster.
Only tripped phases advance in sequence and are counted
as phase operations.
Phase/ground sequencing
Phase and ground share the same sequence position. As
the position sequence advances, the phase and ground
TCCs advance together to maintain proper coordination with
upline and downline devices. This is applicable for temporary
and permanent faults including faults on multiple phases.
Front panel
The Form 7 control front panel is illustrated in Figure 2. Use
the LCD screen and keypad for programming the control and
viewing its status. The right portion of the panel is used for
operating the control and recloser.
If no key is pressed within fifteen minutes, the Power Save
feature turns off the backlit LCD display and most LEDs
(except Hot Line Tag).
ote:N Enable or disable the Power Save feature through the
ProView NXG interface software. The default setting
is “enabled.”
HOT LINE TAG, Trip,
and Close buttons
LCD and numeric
keypad
Status
LEDs
Function keys
and LEDs
Figure 2. Form 7 control front panel
The control includes a Front Panel Inactivity Time Delay that
causes the LCD display to revert to the Recloser Status
menu after fifteen minutes of inactivity.
ote:N The fifteen-minute time delay and Recloser Status
menu are ProView NXG interface software default
settings. The menu selection and timer can be
changed via the ProView NXG interface software.
The front panel (Figure 2) contains:
 Status LEDs
 LCD
 Numeric keypad
 Hot Line Tag On/Off pushbutton
 TRIP (Lockout) pushbutton
 CLOSE pushbutton
Status LEDs
The status LEDs (Figure 2) reflect the control and recloser
status. You can reconfigure most LEDs with the exceptions
of the CONTROL OK, Alarm, and the indicator for Hot Line
Tag. Reconfigure the LEDs using the WorkBench NXG.
Refer to the Form 7 Programming Guide for additional
information.
The label inserts can be user customized. Refer to the
Change removable inserts section of this manual for
additional information.
FREQUENCY TRIP: Indicates the recloser tripped due to an
under or over frequency condition.
VOLTAGE TRIP: Indicates the recloser tripped due to an
under or over voltage condition.
ABOVE MIN TRIP: The red LED indicates the line current is
presently exceeding the level set for minimum trip.
PHASE FAULT: The red LEDs indicate A, B, and/or C phase
current was either the maximum phase current or within
20% of the maximum when a trip signal was issued in
response to an overcurrent event.
GROUND FAULT: The red LED indicates that a Ground tripping
function was asserted at the time the trip signal was asserted.
LOCKOUT: A lit LED indicates the phase (A, B, or C) is in a
locked-out state.
OPEN: The steady green LED indicates that the specified
phase (A, B, or C) is open.
CLOSED: The steady green LED indicates that the specified
phase (A, B, or C) is closed.
ALARM: The red LED indicates an alarm has been issued.
View the alarm status and log on the LCD display for the
specific alarm.
CONTROL OK: A lit green LED indicates the control is
operating normally. This LED status is off (unlit) for system
error states:

5INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
AC POWER: The green LED indicates there is adequate AC
voltage to power the control.
BATTERY: The green LED indicates there is adequate battery
voltage to power the control.
PHASE VOLTAGE: A, B, C, X, Y, Z: Indicates a presence of
voltage on the respective phases. The setting “V Present”
in the System Configuration menu of ProView NXG sets the
threshold for the LEDs to light.
INDICATOR 1–5: Customizable LED functions programmed
through the WorkBench NXG. The indicators lack active
default values and light when the status configured through
the WorkBench is present.
COMM:
 TX: Lights when data is being transmitted from the
device.
 RX: Lights when data is being received by the device
over the active data port.
DATA PORTS:
 PC: Green LED lights when a personal computer is
connected.
 USB: Green LED lights when a USB drive is connected.
LCD and keypad
The LCD and keypad provide a menu-driven interface and a
numeric interface with function hotkeys. The backlit 7-line,
21-character per line LCD display provides distribution
system, recloser, and control status information (Figure 3).
ote:N You can adjust the LCD display panel contrast to
allow for various mounting heights and applications.
To change the contrast, press and hold the FUNC key
while pressing the Up or Down key.
The LCD navigation buttons are as follows:
ENTER: Select a menu option
ESCAPE: Return to the previous screen
EDIT: Modify a setting
Up: Move the cursor up
Down: Move the cursor down
Left: Move the cursor left
Right: Moves the cursor right
The number pad keys can be used alongside the FUNC key
to access specific menu commands. For example, pressing
the FUNC key and then entering “0082” will bring the user
to the battery test screen.
The default text message displays the mode of the
triple-single configuration and the status of each phase.
Figure 3. Form 7 LCD and keypad
Feature access using the FUNC key
To access certain features, press the FUNC key and then
the number associated with the menu (Table 1).
Table 1. Hot key menu access
Menu Number
SETTINGS 1
SEQUENCE OF EVENTS 2
METERING 3
ALARM LOG & STATUS 4
COUNTER 5
COMMUNICATIONS 6
CALENDAR/CLOCK 7
DIAGNOSTICS 8
MENU SYSTEM 9
USB MEMORY DRIVE 0
SYM key
The SYM key is used to enter special characters.
HMI function codes
To open an HMI menu, enter the four-digit HMI code and
then press ENTER. Procedures in this manual include the
required HMI function code. For a complete listing of the
available codes, refer to the Form 7 Function Code Guide.

6INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
HOT LINE TAG ON/OFF
The Form 7 control default configuration is with a
membrane push button for TRIP, CLOSE, and Hot Line Tag.
Optional mechanical push buttons for TRIP and CLOSE and
a toggle switch for Hot Line Tag are available. See Figure 4
and Figure 5.
WARNING
Hazardous voltage. Do not use Hot Line Tag as a
substitute for a visible disconnect. Always establish
a visible disconnect prior to performing any work
requiring a de-energized line. Failure to comply may
cause death, severe personal injury, or equipment
damage. T276.0
Hot Line Tag is provided for live-line work applications. All
closing operations are disabled when the Hot Line Tag
feature is activated.
IMPORTANT
Hot Line Tag activation does not cause the recloser to
trip open. It only prevents the recloser from closing.
IMPORTANT
Hot Line Tag is intended solely for live-line work
applications, such as maintenance, repairs or
improvements to the distribution system, that occur
while the line remains energized.
Figure 4. Membrane TRIP (Lockout) and CLOSE buttons,
and Hot Line Tag button and indicator LEDs
ON
OFF
TRIP CLOSE
(LOCKOUT)
H
O
T
L
I
N
E
T
A
G
Figure 5. Mechanical TRIP
(Lockout) pushbutton; CLOSE pushbutton; Hot Line Tag
switch and Hot Line Tag red indicator LEDs
IMPORTANT
If the Front Panel Inactivity Time Delay is enabled
(default) and Hot Line Tag is active, the Hot Line Tag LED
will not turn off when the inactivity timer is reached.
Hot Line Tag prevents all closing attempts from the control
and shifts protection to one trip-to-lockout on the composite
curve of the Hot Line Tag definite time and the TCC1 curve
(whichever is faster).
Hot Line Tag takes precedence over Cold Load Pickup,
Non-Reclosing, and Fast Trips Disabled.
Hot Line Tag is activated from either the operator panel
toggle switch, serial communications, or a discrete SCADA
function. All sources must be off to de-activate Hot Line Tag.
To activate the Hot Line Tag function from the operator
panel, either press the membrane button or flip the optional
toggle switch up to the ON position. The LED indicator
illuminates when the function is active.
Default configuration for the Hot Line Tag function permits it
to only be reset by the source that initiates it. For example,
if Hot Line Tag is activated at the operator panel, the reset
function is only possible at the operator panel, and not
via SCADA command. If Hot Line Tag is set remotely the
HLT LEDs will continually flash and will not be able to be
reset from the operator panel. The flashing indicates to
the user that HLT was set by a remote source, and this
source can be seen through the Front Panel HLT menu.
This functionality can be configured further in Proview
NXG. Refer to the Form 7 Programming Guide for additional
information.
TRIP (Lockout) pushbutton
The TRIP button provides front-panel access to trip (lockout)
the recloser. When pressed, the TRIP pushbutton opens the
recloser and locks out the control. Options for the button
include a membrane button or a mechanical pushbutton.
See Figure 4 and Figure 5.
CLOSE pushbutton
When pressed, the CLOSE button returns the control to
the initial or home sequence position, closing the recloser.
The control is then ready for the start of a new trip/
close sequence. The close operation can be delayed by
a user configurable time (see ”Manual close delay” on
page 10). Options for the button include a mechanical
pushbutton or a membrane button (see Figure 4 and Figure
5).
ote:N A Close Malfunction alarm must be reset before
Closing will be allowed.
ote:N Pressing the CLOSE button from the Lockout
position initiates Cold Load Pickup (CLPU) protection,
if the feature is enabled.
The user does have the ability to block COLD LOAD
PICKUP through the LCD menu or by configuring
one of the Option one-touch function keys via the
WorkBench NXG feature in ProView NXG.

7INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
If the recloser is closed, pushing and holding the
CLOSE button does not activate the Cold Load
Pickup feature. See “Cold load pickup” on page
8in the Features section of this manual.
Function keys and LEDs
Function keys provide quick access to frequently operated
Form 7 control features (Figure 6). Each key has a red
LED that indicates the status of the function, regardless
of local or remote activation. For example, if Ground Trip
Blocked is activated from a SCADA signal, the red indicator
will illuminate even though it was not activated from the
operator panel.
Figure 6. Form 7 control operator panel one-touch
function keys
GND TRIP BLOCKED: The Ground Trip Blocked function
blocks all ground protection in the control for the active
profile. This red LED lights when Ground Trip Block is
activated from the serial port, Ethernet communications,
I/O, the interface software, or locally from the front panel.
NON RECLOSE: The control is operating in a non-reclosing
mode when the NON RECLOSE red indicator is illuminated.
Non-reclosing mode disables any automatic reclosing
operations.
Non-reclosing does not alter the active TCC. Activation is
possible from the serial port, Ethernet communications, I/O,
the interface software, or locally from the front panel.
SUPERVISORY OFF: When the SUPERVISORY OFF red
indicator is illuminated, supervisory commands are blocked.
Supervisory functions through the serial and Ethernet
communications ports and the discrete I/O are blocked.
Proview NXG communications through the Ethernet
port remain active independent of the status of the
SUPERVISORY OFF switch. Activation of this function key
is restricted to locally from the front panel. Operational data
and metering information are available while the control is
in the SUPERVISORY OFF position. The TRIP and CLOSE
pushbuttons and Hot Line Tag are active independent of the
SUPERVISORY OFF function.
A PHASE SELECT, B PHASE SELECT, C PHASE SELECT:
The Form 7 control, when in Single-Phase Trip/Single-Phase
Lockout mode, has phase selection keys available for the
user to indicate which phase(s) of the triple-single recloser
will operate when the manual TRIP (LOCKOUT) and CLOSE
pushbuttons on the Form 7 operator panel are pressed.
When the TRIP or CLOSE buttons are pressed, only the
phase(s) that are selected (LEDon) will trip or close.
OPTION 1–9: The OPTION function keys must be
programmed using the ProView NXG software. These
options do not have active default values. OPTION LEDs are
illuminated when the options configured via the WorkBench
NXG are selected. Refer to the Form 7 Programming Guide
for additional information.
These OPTION keys provide a momentary signal. For
instance, these keys can be programmed to toggle control
status, protective functions, or a momentary input pulse.
ALT PROFILE SELECT: Displays the ALT PROFILE SELECT
menu.
PUSH BUTTONS LOCKED: To lock all pushbuttons except
HOT LINE TAG, press and hold PUSH BUTTONS LOCKED
for 4 seconds. To unlock, press and hold PUSH BUTTONS
LOCKED for 4 seconds.
Features
The following control features and accessories are standard
on the Form 7 recloser control.
Control security
To limit the programming and viewing to authorized
personnel, the control provides more than 10 user-
configurable password and username combinations.
Configure these usernames and passwords using the
Proview NXG software. When configured, the usernames
and passwords are used for Proview NXG access and for
logging into the Human Machine Interface (HMI).
Refer to the Form 7 Programming Guide for additional
information.
Protection profiles
Eight protection profiles capable of fully specifying control
operation are standard in the control. Each protection profile
includes the following settings:
 Overcurrent Protection
 Operation Sequence
 Reclose Intervals
 Cold-Load Pickup

8INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
 Hot Line Tag Functionality
 High Current Lockout
 Reclose/Retry
 Directional Protection
 Sync Check
 Sequence Coordination
 Over/Under Frequency
 Over/Under Voltage
 Switch on to Fault
 Target Reset
Time current curves (TCC)
Time-current curves are available for numerous functions,
including fast and delayed operations for phase, ground, and
negative sequence protection. Each time-current is selected
from a defined fifty-one curves (includes IEC, IEEE, and SEL
curves) which can be further customized by the user.
The time-current curves include the following modifications
for phase, ground, and negative sequence protection:
 Time Multiplier with a range of 0.1 to 25 in 0.001
increments.
 Time Adder with a range of 0 to 30 seconds in
0.001second increments.
 Minimum Response Time with a range of 0.01 to
1seconds in 0.001 second increments.
 High Current Trip multiplier with a range of 1 to
32multipliers in increments of 0.001.
 High Current Trip Time Delay with a range of 0.01 to
0.150second in 0.001 second increments.
 Time Dial Reset coefficient with a range of 0.000001 to
30seconds in 0.000001 second increments.
Sequence coordination
Sequence Coordination eliminates nuisance tripping due
to miscoordination with downstream devices. It allows the
control to step through selected operations in the operating
sequence without tripping. The control will step forward
in the operating sequence when it detects a down-line
device has operated. The number of Sequence Coordination
advances is programmable from one to three operations
and is independently selectable for each protection profile.
Cold load pickup
The control includes a Cold Load Pickup feature to prevent
the control from tripping while energizing non-fault system
loads. This feature has independently programmable
minimum trip value time-current curve, reclose interval,
and number of independent operations to lockout for
each protection profile. Cold Load Pickup also includes
TCC Multipliers, TCC Adders, Minimum Response Time,
Time Dial Reset, and High Current Lockout. Also, direct
values, not multiples of minimum trip, are provided for
highcurrentlockout.
High current lockout
The high current lockout (HCL) feature automatically
places the control in lockout when the current exceeds
a programmed threshold on phase, ground, or negative
sequence. On each of the protection profiles, the value for
High Current Lockout can be set for operation one, two, or
three. The control is placed in lockout if the current exceeds
the programmed value during the present operation.
Thermostatically controlled heater
The control has a standard 100 Watt thermostatically
controlled heater (ON 70 °F, OFF 85 °F) for humidity control
and is voltage input independent. The heater is powered by
120/240 VAC from the power supply board.
Metering
The control provides instantaneous and/or demand
metering with programmable integration intervals for the
following functions:
 Real and reactive power for each phase and total on an
individual phase basis.
 Demand currents on a per phase basis.
 Instantaneous currents, including ground current.
 Instantaneous voltage on a per phase basis.
 Instantaneous frequency.
 Positive, negative, and zero sequence voltages.
 Instantaneous power factor on a per phase basis.
 Metering settings to include demand interval, and alarm
thresholds for current, single-phase kW, three-phase kW,
single-phase kvar, and three-phase kvar.
Event recorder
The Form 7 control can perform Sequence of Events
timestamping. This includes both factory and user defined
Sequence of Events. Program user-defined user defined
Sequence of Events (inputs) through the WorkBench NXG.
There are currently over 160 factory defined event types
including:
 Overcurrent Protection Trip
 External Trip
 Non-Reclose Trip
 External Close
 Lockout
 Sequence Reset

9INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
The Event Recorder saves the last 1500 events with last
50 events are viewable from the Form 7 LCD. Refer to the
Form 7 Programming Guide for additional information.
Discrete SCADA communications
The control provides two output status contacts and two
input control contacts as standard.
By default, the output and input contacts are not configured.
Use the Proview NXG workbench to program these contacts
to perform specific operations.
Each input control contact is explicitly configurable (no
default configuration) using the Proview NXG workbench.
Contacts accept a whetting voltage range of 12 – 250VDC,
120/240VAC. Each digital input can be configured as a
momentary, maintained, or maintained with precedence
contact.
Removable inserts
Removable inserts are included with the control to allow
customization for specific protection requirements. Inserts
are available for the status LEDs, and the operator panel
function keys. The removable inserts are designed for use
without adhesives, label makers, or temporary labels. Refer
to the Change removable inserts section in this manual
for moreinformation.
WorkBench NXG
The WorkBench NXG provides access to various inputs,
intermediate variables, and internal Form 7 alarms, status,
and targets to allow user customization of the Form 7
recloser control to meet specific and unique applications.
The WorkBench NXG also gives the user the ability to
perform logical functions with these variables by using a
simple graphical user interface. Use of the WorkBench NXG
is not a requirement for operation.
Refer to the Form 7 Programming Guide for additional
WorkBench NXG information.
Over/under frequency protection
Six levels of frequency protection are included with the
control. Each level is configurable as either overfrequency
or underfrequency. Overfrequency and underfrequency are
included as part of each protection profile.
A frequency protection restoration function can be
enabled by the user. This function allows the recloser to
automatically close if the frequency returns to within the
user-configured frequency band during the user-specified
time.
Over/under voltage protection
The Form 7 control provides the following voltage protection
features:
 Under-voltage (27) for single-phase and three phase with
capability of single-phase operation
 Over-voltage (59) for single phase and three phase
 Negative Sequence Over-voltage (59Q)
 Zero Sequence Over-voltage (59N)
A voltage protection restoration function can be enabled by
the user. This function allows the recloser to automatically
close if the voltage returns to within the user-configured
voltage band during the user-specified time.
Directional
Directional functionality is included to maintain system
coordination from multiple sources, as well as circuit
re-configuration for each profile. Directional applies to
phase, ground, and negative sequence protection, selected
independently. The maximum torque angle has a range of
-90 to 90 degrees.
Fault location
The Form 7 control includes a fault location feature that
estimates the distance to a fault. This feature uses the
reactance method of fault location. This method considers
the ratio of the difference between the measured reactance
and the source impedance relative to the reactance of the
entire line and estimates the distance to the fault.
Sync check
The Form 7 control includes sync check functionality. Sync
check enables permissive close supervision based on the
user configured settings. Sync check allows for closing
for any combination of dead/live bus/line and to perform
anticipatory closing for a live bus/live line condition by
calculating slip and anticipating the mechanism closing delay.
In addition to the anticipatory close calculation, the sync
check system:
 Performs verification of line and bus voltage magnitudes
and frequencies to determine that they are within
predetermined ranges
 Checks that the angular differences between the two
systems is also within the predetermined range.

10 INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
Sync check parameters include the following configurable
settings:
 Voltage angle
 Mechanism operating delay
 Static angle delay
 Dead threshold
 Live threshold
 Upper voltage limit
 Lower voltage limit
 Upper frequency limit
 Lower frequency limit
 Fail-to-close timer
Data profiler
A fully configurable data profiler is available which allows
the user to collect information by sampling data at
selectable intervals. These time-stamped values can then
be viewed to determine weekly load profiles, daily harmonic
disturbances or hourly voltage fluctuations. The number of
days of information the data profiler can provide depends
upon configuration parameters. The data recorded is placed
in a data table that can be exported to an external CSV file
for further review (outside of ProView NXG).
Refer to the Form 7 Control Programming Guide for
additional information.
Manual close delay
Manual Close Delay provides a delay from the time that the
manual CLOSE button is pushed to the time the manual
close operation is performed.
The delay is programmable from 0 to 60 seconds in
1 second increments. A programmed delay value can be
overridden for immediate closing by pressing the CLOSE
button a second time.
An active Manual Close Delay can be canceled by pressing
the TRIP/LOCKOUT button.
The default setting has the feature disabled (0 seconds). A
countdown on the front panel LCD screen indicates Manual
Close Delay is active.
Communications
Communication ports
On the control module, the standard Form 7 control has the
following standard ports (see Figure 7):
 9-pin RS-232 port
 USB 2.0 ports (3): Two ports are type A and serve as
USB host ports. The other port is type B and serves as a
USB device port. One host port and one device port are
brought out to the inner swing panel for easier access.
USB 2.0 host and device ports
 Ethernet RJ45
 IRIG-B port: User time-syncing
Communication protocols
The DNP3 communication protocol is available for use with
the Form 7 control. The user can configure this protocol
with the ProView NXG software in the communications
section.
Ethernet communications
 ProView over TCP/IP
 DNP3 over TCP/IP
 DNP3 UDP/IP
 DNP3 with SAv5
Ethernet connection allows for network application of the
Form 7 control for both DNP3 and ProView NXG protocols.
Ethernet configuration is accomplished via ProView NXG
interface software. Refer to the Form 7 Programming Guide,
for Ethernet Configuration information.
The user can simultaneously communicate to the Form 7
control using any of the data ports provided on the module.

11INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
Battery
Optional PT Sensin
g
Terminals (TB8)
CPU
Optional Door
Switch
USB ports (host
and device)
Control Front Panel
(Swing Panel)
Voltage
Sensing DAQ
Recloser
Interface
(RIF)
High Voltage
Present LED
Power
Supply
Options/
Accessory
Tr ay
Options/
Accessory
Back Plate
Convenience Outlet
(Heater Behind)
Fuse
AC Input
Terminal Blocks
(TB7)
Door
Heater/Thermostat
Figure 7. Form 7 recloser module access panel terminal block and communication ports

12 INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
Control information label
Refer to the Control ID label on the inside of the cabinet
door for the specific control information including serial
number and configuration. Refer to Figure 8 for an example
of the Control ID Label.
Figure 8. Control information label
Module access
Access the module by opening the front swing panel. The
module contains serial ports and other connections (Figure
7)
INSTALLATION
Prerequisites
Perform all prerequisites and have all items needed on hand
before beginning installation
Perform initial programming (prior to installation)
CAUTION
Equipment misoperation. Do not connect this control
to an energized recloser until all control settings have
been properly programmed and verified. Refer to the
programming information for this control. Failure to
comply can result in control and recloser misoperation,
equipment damage, and personal injury. G110.3
NOTICE
Equipment misoperation. Check minimum trip
valuesprior to changing an alternate profile. Failure to
do so may cause misoperation of the recloser under
loadconditions. T280.1
IMPORTANT
Program all protection profiles. Unused alternate
profiles should be programmed with the same settings
as one of the applicable profiles. Default settings
on unused alternate profiles can cause unnecessary
outages if they are below normal system requirements.
ote:N Initial programming of the control is the responsibility
of a qualified technician or engineer familiar with
control functions and programming parameters
required for the specific recloser installation.
Before operating the control with an energized recloser,
program the control with all necessary operating settings, all
alternate profiles, and parameters.
Use the Form 7 ProView NXG interface software to program
the control. Refer to the Form 7 Programming Guide for
additional information.
Control/recloser compatibility
The Form 7 pole-mount recloser control is compatible
with the NOVA NX-T recloser. Refer to Service Information
MN280087EN NOVA NX-T Recloser Installation and
Operation Instructions. Only use the Form 7 control with
compatible reclosers.
Items needed for installation
In addition to the Form 7 Control, make sure you have the
following items available before you start installation:
 Personal Protective Equipment (PPE) as required by local
safety standards. Safety glasses with side shields and
insulating gloves are recommended at a minimum.
 Lock (if needed to prevent unauthorized access)
 Screwdriver with 3.5 mm x 0.5 mm head (needed to
insert and remove wires from touch safe terminal blocks)
 37-Pin Breech-Lok™ Control Cable (refer to catalog for
part number)
 Power Cable(s) and PT for control power (refer to catalog
for part numbers). PTs can be configured to be site
ready installed on the NOVA NX-T frame, if required. The
transformer used for control power should be a minimum
of 1 kVA.
 Battery (Packed Separately)
 Optional Cable Locking Sleeves (refer to catalog for part
number)
 Prepared site and required hardware (see Figure 9 for
recommended mounting dimensions)
 Optional radio and communications provisions (see
“Radio mounting accessory” on page 35)

13INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
Procedure
The following steps outline how to install the Form7
control. Additional information on each step is provided in
the related sections:
1. Complete prerequisites (page 12):
a. Perform initial programming (page 12).
b. Verify control/recloser compatibility (page 12).
c. Obtain all items needed for installation (page
12).
2. Install bypass switches. Refer to bypass switch
manufacturer for information.
3. Mount the control (page 13).
4. Ground the control (page 15).
5. Install the battery (page 18).
6. Test the battery. Refer to the procedure provided in
“Installed battery test” on page 31.
7. Make customer connections for AC Power. Refer to
“Spring loaded contacts” on page 20 and “Power
connections” on page 20.
8. Verify front panel labels. Modify if needed using the
procedure in “Change removable inserts” on page
27).
9. Verify initial control programming. Refer to “Perform
initial programming (prior to installation)” on page 12.
10. Make customer connections to terminal blocks. Refer
to “Spring loaded contacts” on page 20.
11. Wire and verify standard IO programming and
ratings. Refer to the Form 7 Programming Guide, for
information.
12. Install the control cable (page 27).
13. Lock the control (page 28).
Mount the control
WARNING
This equipment is not intended to protect human
life. Follow all locally approved procedures and safety
practices when installing or operating this equipment.
Failure to comply may result in death, severe personal
injury and equipment damage. G102.1
WARNING
Falling equipment. Use the lifting lugs provided and
follow all locally approved safety practices when lifting
and mounting the equipment. Lift the unit smoothly
and do not allow the unit to shift. Improper lifting
can result in severe personal injury, death, and/or
equipment damage. G106.3
Mount the Form 7 recloser control in a convenient,
accessible location. Mounting dimensions are provided in
Figure 9.
ote:N Unless otherwise specified, dimensions shown in
inches (mm).
A hole and keyway in the control mounting bracket
accommodates a 5/8-inch (15.9 mm) bolt.

14 INSTALLATION AND OPERATION INSTRUCTIONS MN280095EN November 2020
Form 7 Microprocessor-Based Pole-Mount Recloser Control
CONTROL WEIGHT: 150 lbs. (68 kg) [without battery]
13 AH BATTERY WEIGHT: 24 lbs. (10 kg)
(All weights are approximate.)
Figure 9. Form 7 pole-mount recloser control weight, dimensions, and pad-lock shackle diameters
40.0 in.
(1016 mm)
17.9 in.
(455 mm)
37.0 in.
(940 mm)
17.4 in.
(442 mm)
15.9 in.
(405 mm)
34.9 in.
(885 mm)
6.7 in.
(170 mm)
3.5 in.
(89 mm)
2.6 in.
(67 mm)
2.6 in.
(67 mm)
Ø0.75 in. (19mm)
hole provided for
customer lock
Ø1.13 in.
(29mm) Lifting
Holes
3-Point Latch
Handle
Center of Gravity
Center of
Gravity
Six available Ø1.5 in. (38mm)
receptacle holes for options
and accessories
Options/Accy
Receptacle Plate
Control
Interface
SIDE VIEW FRONT VIEW
Door Closed
TOP VIEWBOTTOM VIEW
Provisions for 0.625 in.
(16 mm) Mounting
8.6 in.
(218 mm)
29.0 in.
(737 mm)
24.7 in.
(627 mm)
113°
Ground lug
for #4-#14
solid or standard
wire
Vent Opening