Eaton SC200 Operating instructions

Enterprise Power Solutions
Installation and Operation Guide
Issue: IPN 997-00012-56C
Issue Date: September 2008
Refer to the separate SC200 or SC100 system controller handbook for full
details of the system controller operation -
www.Powerware.com/DC_manuals.
Eaton Corporation
Telecommunications Solutions Division
www.powerware.com

Eaton Corporation disclaims any liability for direct, indirect, incidental, special or consequential damages arising
out of the application or use of any information contained in this document. The foregoing disclaimer applies to
damages or personal injury, property damage, loss of operation, loss of profits, loss of product or loss of time,
whether incurred by the purchaser, the purchaser’s employees or third party.
Information in this document does not constitute a warranty, representation or guarantee concerning the suitability
or performance of Eaton products. No such warranty, representation or guarantee is expressed or implied.
Information contained in this document is subject to change without further notice.
Subject to the right to use its equipment, Eaton Corporation does not convey any right, title or interest in its
intellectual property, including, without limitation, its patents, copyrights and know-how.
No part of this document may be reproduced or transmitted in any form, by any means or for any purpose other
than the Purchaser’s personal use, without the express written permission of Eaton Corporation.
Eaton®, Powerware®, IntergyTM, CellSureTM, SiteSureTM, PowerManagerIITM and DCToolsTM are trade names,
trademarks, and/or service marks of Eaton Corporation or its subsidiaries and affiliates. Unless otherwise noted,
brands, product names, trademarks or registered trademarks are the property of their respective holders.
Copyright © 2008 Eaton Corporation. All Rights Reserved.

About This Guide
4
Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008 i
About This Guide
Scope
This guide covers installation, operation and maintenance of Enterprise Power Solutions.
Refer to the separate SC200 or SC100 system controller handbook for full details of the
system controller operation - www.Powerware.com/DC_manuals.
Audience
This guide is intended for use by:
• Electronic equipment installers competent in:
• installing and commissioning dc power systems
• safe working practices for ac and dc powered equipment
• the relevant local electrical safety regulations and wiring standards
• Electronic equipment operators and maintenance staff competent in:
• operation of dc power systems
• safe working practices for ac and dc powered equipment
Related Information
• SC200 System Controller Operation Handbook - IPN 997-00012-50
• SC100 System Controller Operation Handbook - IPN 997-00012-63
Reporting Problems with this Guide
Please use this email address to report any problems you find in this guide:
Powerware dc Product Marketing Communications
For Further Information and Technical Assistance
For further information and technical assistance see Worldwide Support on page 73.

Enterprise Power Solutions Installation and Operation Guide
ii Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008

Table of Contents
4
Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008 iii
Table of Contents
About This Guide
Scope ........................................................................................................................................... i
Audience..................................................................................................................................... i
Related Information .................................................................................................................. i
Reporting Problems with this Guide...................................................................................... i
For Further Information and Technical Assistance .............................................................. i
Chapter 1 General Description
Overview ................................................................................................................................... 1
Enterprise Power Solutions DC Power Systems .................................................................. 2
Model Numbers...............................................................................................................................2
System Sizing ...................................................................................................................................2
Front Views ...................................................................................................................................... 3
Rear Views........................................................................................................................................4
Rectifier Modules (APR48-3G/EPR48-3G) ........................................................................... 5
System Controller..................................................................................................................... 5
SC200 System Controller ................................................................................................................5
SC100 System Controller ................................................................................................................6
External communications ...............................................................................................................7
Compatible Software.......................................................................................................................7
Optional Battery Modules....................................................................................................... 7
Low Voltage Disconnect (option).................................................................................................. 8
Chapter 2 Preparation
Overview ................................................................................................................................... 9
Warnings ................................................................................................................................. 10
Inspecting the Equipment and Reporting Damage ........................................................... 12
Chapter 3 Installation
Overview ................................................................................................................................. 13
Installation Tasks.................................................................................................................... 14
Task 1 - Check the AC Supply.............................................................................................. 14
Task 2 - Customize EPS2/EPS5............................................................................................ 15
Task 3 - Mount the EPS2/EPS5 in the Rack........................................................................ 18
Task 4 - Connect the Output Cables .................................................................................... 21
Task 5 - Install the Batteries Modules (if required)............................................................ 23
Task 6 - Mount the Battery Temperature Sensor (if required) ......................................... 26
Task 7 - Connect communications cable (if required) ....................................................... 26
Task 8 - Connect to the AC Supply Point............................................................................ 28
Installation Completed ..........................................................................................................28
Chapter 4 Start-Up
Overview ................................................................................................................................. 29
Start-Up Tasks......................................................................................................................... 30
Task 1 - Inserting the Rectifiers ............................................................................................ 30
Task 2 - Pre-Power-Up Checklist ......................................................................................... 31
Task 3 - Applying AC Power................................................................................................ 31
Task 4 - Configuring the DC Power System ....................................................................... 32
Task 5 - Applying DC Power to Battery and Load ............................................................ 34
Start-Up Completed ............................................................................................................... 34

Enterprise Power Solutions Installation and Operation Guide
iv Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008
Chapter 5 System Controller
Configuration File .................................................................................................................. 36
Backup and Restore.......................................................................................................................36
Starting the SC200 or SC100.................................................................................................. 37
SC200............................................................................................................................................... 37
SC100............................................................................................................................................... 37
SC200 or SC100 Operation using the Keypad and Screen ................................................ 38
Keypad Access Security................................................................................................................38
Alarm Indicators............................................................................................................................39
SC200 or SC100 Operation Using a PC/Laptop................................................................. 39
Using DCTools via USB (SC200 only).........................................................................................39
Using DCTools via RS232............................................................................................................. 40
SC200 or SC100 Identity Information .................................................................................. 41
Chapter 6 Maintenance
Overview ................................................................................................................................. 43
Troubleshooting...................................................................................................................... 44
Replacing or Adding a Rectifier ........................................................................................... 47
Replacing or Adding a Circuit Breaker ............................................................................... 48
Replacing or Adding a Battery Module .............................................................................. 51
Battery Care............................................................................................................................. 55
Battery Temperature .....................................................................................................................55
Battery Service Life........................................................................................................................55
Storing Battery Modules............................................................................................................... 55
Battery Disposal and Recycling ...................................................................................................55
Replacing the System Controller.......................................................................................... 56
Appendix A Specifications
Appendix B Controller Menus
SC200 Menu ............................................................................................................................ 61
SC100 Menu ............................................................................................................................ 62
Appendix C System Sizing
System and Rectifier Selection.............................................................................................. 63
Battery Module Selection (optional) .................................................................................... 64
Appendix D Equipment and Tools
Safety Equipment ..........................................................................................................................65
Essential Tools................................................................................................................................65
Recommended Tools.....................................................................................................................65
Spare Parts............................................................................................................................... 66
Purchasing Information ................................................................................................................ 66
Appendix E Circuit Diagrams
Equipment Incident Report
Worldwide Support
Index

Chapter 1
General Description
4
Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008 1
Chapter 1
General Descri ption
Overview
Topic Page
Enterprise Power Solutions DC Power Systems 2
Rectifier Modules (APR48-3G/EPR48-3G) 5
System Controller 5
Optional Battery Modules 7

Enterprise Power Solutions Installation and Operation Guide
2 Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008
Enterprise Power Solutions DC Power Systems
Model Numbers
Maximum Output Power (48-58V) Model NumbersAC Supply
Voltage
(Nominal) EPR48-3G
Rectifiers
APR48-3G
Rectifiers
System
Controller
With AC cords With IEC sockets
120V 1.1kW 2.2kW SC200 EPS2-421-2000
208-240V 1.8kW 3.6kW SC200 EPS2-421-3000
EPS2-421-6000
120V 2.75kW - SC200 EPS5-421-2000
208-240V 4.5kW - SC200 EPS5-421-3000
EPS5-421-6000
120V 1.1kW 2.2kW SC100 EPS2-411-2000
208-240V 1.8kW 3.6kW SC100 EPS2-411-3000
EPS2-411-6000
120V 2.75kW - SC100 EPS5-411-2000
208-240V 4.5kW - SC100 EPS5-411-3000
EPS5-411-6000
Enterprise Power Solutions provide 48V (nominal) for communications and data equipment
in a compact 2U or 3U, 19-inch rack mount modules with optional battery backup.
Two models are available:
• EPS2 models accommodate one or two EPR48-3G or APR48-3G rectifier modules, an
SC200 or SC100 system controller, and a circuit breaker distribution module.
• EPS5 models accommodate up to five EPR48-3G rectifier modules, an SC200 or SC100
system controller, and a circuit breaker distribution module.
Options include:
• Rectifier modules (see details on page 5), either:
• APR48-3G - 900W output at 120Vac, 1800W output at 208-240Vac, or
• EPR48-3G - 550W output at 120Vac, 900W output at 208-240Vac
• SC200 or SC100 system controller (see details on page 5).
• 18Ah rack mount battery modules (see details on page 7).
System Sizing
For information on how select the correct system model, rectifier type and number of
rectifiers for your application see System and Rectifier Selection on page 63.
For information on how to calculate the required number of optional Powerware 5125 EBM
battery modules see Battery Module Selection on page 64.

General Description
Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008 3
Front Views
"
Rectifier modules (see details on page 5). 1 or 2
in EPS2 models, up to 5 in EPS5 models.
(Use Rectifier blank panel RM3B-A01 to cover
an un-used rectifier position)
#
Battery circuit breaker 1 (connected to battery
connector 1 on rear)
$
Battery circuit breaker 2 (connected to battery
connector 2 on rear)
%
Load circuit breakers 1-10 (connected to load
terminals 1-10 on rear)
!
SC200 or SC100 system controller (see details
on page 5)
&
Circuit breaker cover
3
Telecom ground terminal (M5). See details on
page 18.

Enterprise Power Solutions Installation and Operation Guide
4 Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008
Rear Views
"
AC cord sockets to suit IEC plugs, or (see inset)
ac cords fitted to some models (one per rectifier
position).
#
Protective earthing terminal (M6). See details on
page 18.
$
Battery temperature sensor (for use with
optional battery modules). See details on page
26.
%
DC terminal cover
!
Negative (live) dc terminals 1-10 (connected to
load circuit breakers 1-10 on front)
&
Positive (common) dc terminals 1-10
3
Output common-ground screw (see details on
page 18)
4
Battery module connector 2 (connected to
battery circuit breaker 2 on front)
5
Battery module connector 1 (connected to
battery circuit breaker 1 on front)

General Description
Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008 5
Rectifier Modules (APR48-3G/EPR48-3G)
Powerware Enterprise Power Solutions are fitted with 48V rectifier modules, either APR48-
3G or EPR48-3G type. The rectifiers are fan-cooled and hot-pluggable.
See Specifications on page 59 for further information.
"
Power On LED (Green)
#
Minor Alarm LED (Yellow)
$
Major Alarm LED (Red)
%
Serial Number label
!
Retaining Screw. Tighten
to 13.3 inch-pounds
(1.5Nm).
See Troubleshooting on page 44 for details of rectifier alarms.
System Controller
The SC200 or SC100 system controller provides control, communications and alarm
functions.
The system controller is supplied pre-configured. Some configuration file changes can be
made with the keypad, or all settings can be changed via a PC connected to the USB (SC200)
or RS232 (SC100) interface.
Basis operating information is available in System Controller on page 75. For further details
refer to the System Controller Operation Handbook (see Related Information on page i).
See Troubleshooting on page 44 for details of system controller alarms.
SC200 System Controller
The SC200 system controller is an advanced control and monitoring solution which provides
a full suite of communications options, including built-in Ethernet interface, Web server, and
SNMP agent.
Alarm notifications may be by SNMP traps, SMS text messaging, dial-out to PowerManagerII
remote monitoring software, or relay contact closures.

Enterprise Power Solutions Installation and Operation Guide
6 Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008
"
Power on LED (green)
#
Minor alarm LED (yellow)
$
Critical/Major alarm LED
(red)
%
Color LCD display
!
Soft keys (2)
&
Navigation keys (4)
3
USB 1.1 connector (12Mb/s)
4
Retaining screw
5
Power and system
communications connector
'
RS232 connector
(
Ethernet connector and
status LEDs
SC100 System Controller
The SC100 system controller is a full-featured control and monitoring solution which
provides alarm notifications via dial-out modem to PowerManagerII remote monitoring
software, SMS text messaging, or by relay contact closures.
"
Power on LED (green)
#
Minor alarm LED (yellow)
$
Critical/Major alarm LED
(red)
%
LCD display
!
Navigation keys (4)
&
RS232 D9M connector
3
Retaining screw
4
Power and system
communications connector

General Description
Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008 7
External communications
Refer to the system controller handbook for information on these communications options.
Communications options SC200 SC100
Communication with DCTools via USB -
Communication with DCTools or PowerManagerII via RS232
Communication with DCTools or PowerManagerII via
an external PSTN or GSM modem (dial-in and dial-out on alarm)
Communication with DCTools or PowerManagerII via Ethernet -
Communication with any web browser software via an IP network -
Communication with a Network Management System (NMS)
using SNMP
-
Alarm and status messages to GSM Short Messaging Service (SMS)
text capable cell phones
Communication with an alarm management system using
voltage-free relay contacts (on an IOBGP I/O board)
Compatible Software
The following software is compatible with the SC200 or SC100 system controller:
• DCTools Configuration Software. Latest version is available free from
www.powerware.com/downloads.
• PowerManagerII Remote Control and Monitoring Software. Contact your Eaton dc
product supplier for further information (see Worldwide Support on page 73).
Optional Battery Modules
Front View Rear View
"
19-inch rack mount battery module with 48V, 18Ah
battery
#
Socket for connection to next battery module
$
Connection cable to EPS2/EPS5 or previous
battery module

Enterprise Power Solutions Installation and Operation Guide
8 Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008
Up to 10 optional battery modules (5 connected to each battery connector) can be connected
to the EPS2/EPS5 to provide a dc source when the ac supply is not available.
The battery modules must be connected in series using the supplied plugs and cables.
The battery modules will only operate when the one or both battery circuit breakers are fitted
(see details on page 15) and switched on.
The weight of the battery modules must be fully supported by either fixed side rails or battery
shelves. These are not supplied with the battery modules.
For specifications see details on page 60. For purchasing information see Spare Parts on page
66.
For information on how to calculate the required number of battery modules see Battery
Module Selection on page 64.
Low Voltage Disconnect (option)
If fitted, the Low Voltage Disconnect (LVD) will disconnect all battery modules at the end of
the battery runtime. This is to prevent damage from deep discharge which may shorten the
battery service life.
An audible click will be heard when the LVD operates or releases (whether or not battery
modules are connected). This is normal.
For further information refer to Low Voltage Disconnect (LVD) in the System Controller
Operation Handbook (see Related Information on page i).

Enterprise Power Solutions Installation and Operation Guide
10 Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008
Warnings
This section contains important warnings. Read these warnings before installing or operating
a Powerware Enterprise Power Solutions dc power system.
I
Electrical Safety
• The case of the Powerware Enterprise Power Solutions dc power system is a fire enclosure as
specified in UL 60950-1. The system can be installed in an enclosed cabinet or an open relay rack.
• The dc power system may be powered from multiple ac sources. All power sources must be
isolated before internally servicing the equipment.
• The dc power system must be connected to a suitable and readily accessible disconnect
device(s). The ac plug may be suitable as the disconnect device. See details on page 14.
• The dc power system is not compatible with IT (Impedance Terra) ac supply. For advice see
Worldwide Support on page 73.
• A registered electrician (or suitably qualified person) must check the integrity of the installed
cabling, BEFORE the dc power system is powered up.
• Tasks must be performed in the sequence documented in this guide.
Location and Environment
• The EPS2/EPS5 must be installed in a Restricted Access Location (dedicated equipment rooms,
equipment closets, or similar) in accordance with the U.S. National Electric Code (NEC),
ANSI/NFPA No. 70, and according to the applicable local codes.
• The EPS2/EPS5 is not suitable for use in a computer room as defined in the Standard for
Protection of Electronic Computer/Data Processing Equipment, ANSI/NFPA 75.
Ne peut être utilisé dans une salle d'ordinateurs telle que définie dans la norme ANSI/NFPA 75 Standard
for Protection of Information Technology Equipment.
• For ease of access and to maintain optimum system cooling observe the clearances stated on
page 18.
• Ensure the ambient temperature and humidity are within the ranges in the Specifications.
• Dust build-up within the EPS2/EPS5 may cause premature failure. In dusty environments filter
the ventilation air entering the equipment room. Ensure regular cleaning of the air filters.
• Do not allow water or any foreign object to enter the EPS2/EPS5. Do not place objects containing
liquid on top of or near the unit.
Hazardous Energy Levels
• Rectifiers and batteries contain hazardous energy levels. Only personnel trained and
experienced in dc power systems are to service this equipment.
• Always use insulated tools.
• Do not short-circuit the live and common bus bars or cables.
Rectifiers
• Do not install the rectifiers until the room has been cleaned and is dust free.
• To reduce the risk of electric shock and maintain optimum system cooling, always cover empty
rectifier slots with blanking panels.
• To avoid electrical shock, do not place hands inside the rectifier magazine.
• Rectifier cases may exceed 100ºC (212ºF), especially after prolonged operation. Use suitable
gloves when removing a rectifier from the magazine.
• Do not attempt to disassemble faulty rectifiers. Return them (in their original packaging) with a
completed Equipment Incident Report on page 71.

Preparation
Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008 11
Servicing
• The dc power system contains hazardous voltages and hazardous energy levels. Do not attempt
to disassemble or service the unit if you are not qualified.
EMC Compliance
• This Powerware product ("the equipment") has been tested and found to comply with the limits
for a Class B digital device, pursuant to part 15 of the Federal Communications Commission
(FCC) Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation.
• The equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions in this installation guide, may cause harmful
interference to radio communications. However, there is no guarantee that the interference will
not occur in a particular installation.
• If the equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
• Consult the dealer or an experienced radio/TV technician for help.
• Changes or modifications to the equipment not approved by Eaton Corporation could void the
FCC authority to operate the equipment.
Telecom Ground and dc Supply Bond to Chassis
• CAUTION: This equipment has a connection between the earthed conductor of the dc supply
circuit and the earthing conductor.
Cet appareil comporte une connexion entre le conducteur relié à la terre du circuit d'alimentation c.c. et
son conducteur de terre.
• All of the following installation conditions must be met:
• This equipment shall be connected directly to the dc supply system earthing electrode
conductor or to a bonding jumper from an earthing terminal bar or bus to which the dc
supply system earthing electrode conductor is connected.
• This equipment shall be located in the same immediate area (such as adjacent cabinets) as
any other equipment that has a connection between the earthed conductor of the same dc
supply circuit and the earthing conductor, and also the point of earthing of the dc system.
The dc system shall not be earthed elsewhere.
• The dc supply source shall be located within the same premises as this equipment.
• Switching or disconnecting devices shall not be in the earthed circuit conductor between the
dc source and the point of the connection of the earthing electrode conductor.
• Ce matériel doit être raccordé directement au conducteur de la prise de terre du circuit d'alimentation c.c.
ou à une tresse de mise à la masse reliée à une barre omnibus de terre laquelle est raccordée à l'électrode de
terre du circuit d'alimentation c.c. Les appareils dont les conducteurs de terre respectifs sont raccordés au
conducteur de terre du même circuit d'alimentation c.c. doivent être installés à proximité les uns des
autres (p.ex., dans des armoires adjacentes) et à proximité de la prise de terre du circuit d'alimentation c.c.
Le circuit d'alimentation c.c. ne doit comporter aucune autre prise de terre. La source d'alimentation du
circuit c.c. doit être située dans la même pièce que le matériel. Il ne doit y avoir aucun dispositif de
commutation ou de sectionnement entre le point de raccordement au conducteur de la source
d'alimentation c.c. et le point de raccordement à la prise de terre.

Enterprise Power Solutions Installation and Operation Guide
12 Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008
I
Batteries
• Batteries can present a risk of electric shock or burns from high short-circuit current.
• Do not alter any battery module cables or connectors.
• Do not place any metal objects in or near the connectors.
• VRLA lead acid batteries can emit explosive gases and must be installed with adequate
ventilation. Do not install batteries in a sealed room or cabinet.
• Do not attempt to disassemble battery modules. Return them (in their original packaging) with a
completed Equipment Incident Report on page 71.
• Only dispose of battery modules according to Battery Disposal and Recycling on page 55.
• Check the battery recharge dates on the shipping carton labels. Do not use the batteries if the
date has expired and the batteries were never recharged. Contact your battery supplier.
• Batteries are heavy. Two people may be required to lift a module.
• Batteries must be installed at the bottom of the rack.
Inspecting the Equipment and Reporting Damage
Unpack the equipment and inspect it carefully for possible damage that may have occurred
while in transit. Do not use any damaged equipment.
Report any damage immediately, using a completed Equipment Incident Report on page 71.
Keep the original packaging and use it if any equipment needs to be returned for replacement or
repair.

Chapter 3
Installation
4
Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008 13
Chapter 3
Installation
Overview
Topic Page
Installation Tasks 14
Task 1 - Check the AC Supply 14
Task 2 - Customize EPS2/EPS5 15
Task 3 - Mount the EPS2/EPS5 in the Rack 18
Task 4 - Connect the Output Cables 21
Task 5 - Install the Batteries Modules (if required) 23
Task 6 - Mount the Battery Temperature Sensor (if required) 26
Task 7 - Connect communications cable (if required) 26
Task 8 - Connect to the AC Supply Point 28
Installation Completed 28

Enterprise Power Solutions Installation and Operation Guide
14 Copyright © 2008 Eaton Corporation. All Rights Reserved.
IPN 997-00012-56C September 2008
Installation Tasks
Before starting the installation, review the following information:
• Required Equipment and Tools on page 65
• Warnings and Cautions on page 10
• Inspecting the Equipment and Reporting Damage on page 12
Complete the Installation tasks in the following order:
Task Description Reference
1 Check the AC Supply See details on page 14
2 Customize the EPS2/EPS5 See details on page 15
3 Mount the EPS2/EPS5 in the Rack See details on page 18
4 Connect the Output Cables See details on page 21
5 Install the Batteries Modules (if required) See details on page 23
6 Mount the Battery Temperature Sensor (if required) See details on page 26
7 Connect communications cable (if required) See details on page 26
8 Connect to the AC Supply Point See details on page 28
For details of external communications refer to Communications Options in the System
Controller Operation Handbook (see Related Information on page i).
Task 1 - Check the AC Supply
It is important that the ac supply for the Enterprise Power Solutions dc power system
includes the correct levels of protection.
Step 1 - Check the type of ac supply
Check the type of ac supply. Only the types of ac supply listed in the
Specifications on page 59 are suitable for the EPS2/EPS5.
Only use an ac supply referenced to ground, or with a protection system so
that the phase-ground voltage cannot exceed the rating of the rectifier.
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