Eaton 9000X User manual

9000X AF Drives
User Manual
Effective June 2009
Supersedes October 2007

9000X AF Drives User Manual
MN04001004E
For more information visit: www.eaton.com
i
June 2009
Important Notice – Please Read
The product discussed in this literature is subject to terms and conditions outlined in Eaton
Electrical Inc. selling policies. The sole source governing the rights and remedies of any
purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A
PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE
OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION,
RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton
Electrical Inc. be responsible to the purchaser or user in contract, in tort (including
negligence), strict liability or otherwise for any special, indirect, incidental or consequential
damage or loss whatsoever, including but not limited to damage or loss of use of equipment,
plant or power system, cost of capital, loss of power, additional expenses in the use of
existing power facilities, or claims against the purchaser or user by its customers resulting
from the use of the information, recommendations and descriptions contained herein.
The information contained in this manual is subject to change without notice.
Cover Photo: Cutler-Hammer
®
SVX9000/SPX9000 AF Drives.

9000X AF Drives User Manual
ii
For more information visit: www.eaton.com
MN04001004E
June 2009
Table of Contents
LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
CHAPTER 1 — OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Receiving and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Open SVX9000/SPX9000 Catalog Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
CHAPTER 2 — MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Standard Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
CHAPTER 3 — POWER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
UL Compatible Cable Selection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
UL Compatible Cable Selection and Installation with Breaker. . . . . . . . . . . . . . . . . 3-6
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Standard Wiring Diagrams and Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Power and Motor Wiring Terminal Photos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Checking the Cable and Motor Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
CHAPTER 4 — CONTROL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Control Wiring Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
CHAPTER 5 — MENU INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
CHAPTER 6 — START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Sequence of Operation to Commission an Induction Motor . . . . . . . . . . . . . . . . . . 6-3
Manual Tuning of the SVX9000/SPX9000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Closed Loop Vector Control Manual Tuning (SPX9000 Only). . . . . . . . . . . . . . . . . . 6-11
APPENDIX A — TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Power Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Power Loss and Switching Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
EMC Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27
Warranty and Liability Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28
APPENDIX B — FAULT AND WARNING CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
APPENDIX C — TROUBLESHOOTING CHARTS USING FAULT CODES . . . . . . . . . . . . . C-1
APPENDIX D — SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Series Option Board Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Drive Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
Spare Units & Replacement Parts for 9000X Drives . . . . . . . . . . . . . . . . . . . . . . . . . D-5

9000X AF Drives User Manual
MN04001004E
For more information visit: www.eaton.com
iii
June 2009
List of Figures
Figure 2-1: Mounting Space Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths . . . . . . . . . . . . . . 3-8
Figure 3-2: Wiring Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Figure 3-3: Ground Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Figure 3-4: Cable Protection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Figure 3-5: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,
FR4 to FR5 and FR6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Figure 3-6: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,
FR6, FR7 and FR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Figure 3-7: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,
FR9 to FR10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Figure 3-8: FR4 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Figure 3-9: FR5 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Figure 3-10: FR6 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Figure 3-11: FR7 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Figure 3-12: FR8 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Figure 3-13: FR9 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Figure 4-1: Option Board Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Figure 4-2: Option Board A9 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Figure 4-3: Option Board A9 Jumper Location and Settings . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-4: Option Board A2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-5: Option Board A2 Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Figure 4-6: Positive/Negative Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Figure 5-1: Keypad and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Figure 5-2: Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Figure 5-3: Parameter Menu Structure Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Figure 5-4: Keypad Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Figure 5-5: Active Fault Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Figure 5-6: Sample Fault History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Figure 5-7: System Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Figure 5-8: Expander Board Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Figure 5-9: Digital Inputs — DIN1, DIN2, DIN3 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Figure 5-10: Digital Inputs — DIN4, DIN5, DIN6 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Figure 5-11: Digital and Relay Outputs — DO1, RO1, RO2 Status . . . . . . . . . . . . . . . . . . 5-19
Figure 5-12: Operate Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Figure 6-1: Open Loop Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Figure 6-2: Motor Current after V/f-Curve Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Figure 6-3: Motor Equivalent Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Figure 6-4: Left: OL Speed Control Off. Right: OL Speed Control ON. . . . . . . . . . . . . . . . 6-10
Figure 6-5: Closed Loop Motor Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Figure 6-6: Closed Loop Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Figure A-1: SVX9000/SPX9000 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Figure A-2: Power Loss as Function of Switching Frequency —
3/4 – 3 hp 230V, 1 – 5 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Figure A-3: Power Loss as Function of Switching Frequency —
5 – 7-1/2 hp 230V, 7-1/2 – 15 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Figure A-4: Power Loss as Function of Switching Frequency —
10 – 15 hp 230V, 20 – 30 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Figure A-5: Power Loss as Function of Switching Frequency —
20 – 30 hp 230V, 40 – 60 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

9000X AF Drives User Manual
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For more information visit: www.eaton.com
MN04001004E
June 2009
List of Figures (Continued)
Figure A-6: Power Loss as Function of Switching Frequency —
75 – 125 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Figure A-7: Power Loss as Function of Switching Frequency —
150 – 200 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Figure A-8: NEMA Type 1 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Figure A-9: NEMA Type 1 and 12 with Flange Kit, FR4, FR5 and FR6
Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
Figure A-10: NEMA Type 1 with Flange Kit, FR7 and FR8 Enclosure Dimensions . . . . . A-13
Figure A-11: FR9 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
Figure A-12: FR9 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Figure A-13: SPX9000 Dimensions, FR10 Open Chassis . . . . . . . . . . . . . . . . . . . . . . . . . A-16
Figure A-14: SPX9000 Dimensions, FR11 Open Chassis . . . . . . . . . . . . . . . . . . . . . . . . . A-17
Figure A-15: SPX9000 Dimensions, FR13 Open Chassis Inverter . . . . . . . . . . . . . . . . . . A-18
Figure A-16: SPX9000 Dimensions, FR13 Open Chassis Converter . . . . . . . . . . . . . . . . A-19
Figure A-17: SPX9000 Dimensions, FR13 Open Chassis Converter —
900/1000 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
Figure A-18: AC Choke (CHK0650) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-21
Figure A-19: AC Choke (CHK0520) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22
Figure A-20: AC Choke (CHK0400) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23
Figure A-21: AC Choke (CHK0261) Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-24
Figure A-22: Control Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25
Figure A-23: Control Unit with Star-Coupler Board, FR12 or FR14 Only . . . . . . . . . . . . . A-26
Figure C-1: F1 — Overcurrent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Figure C-2: F2 — Overvoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
Figure C-3: F3 — Earth Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
Figure C-4: F5 — Charging Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
Figure C-5: F6 — Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
Figure C-6: F7 — Saturation Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
Figure C-7: F8 — System Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
Figure C-8: F9 — Undervoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8
Figure C-9: F10 — Input Line Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9
Figure C-10: F11 — Output Phase Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
Figure C-11: F12 — Brake Chopper Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11
Figure C-12: F13 — Frequency Converter Under Temperature . . . . . . . . . . . . . . . . . . . . C-12
Figure C-13: F14 — Frequency Converter Over Temperature . . . . . . . . . . . . . . . . . . . . . C-13
Figure C-14: F15 — Motor Stalled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14
Figure C-15: F16 — Motor Over Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15
Figure C-16: F17 — Motor Under Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-16
Figure C-17: F22 — Param Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-17
Figure C-18: F24 — Counter Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
Figure C-19: F25 — Microprocessor Watchdog Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
Figure C-20: F31 — IGBT Temperature (Hardware) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-19
Figure C-21: F32 — Fan Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20
Figure C-22: F36 — Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-21
Figure C-23: F37 — Device Change (Indication Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-21
Figure C-24: F38 — Device Added (Indication Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
Figure C-25: F39 — Device Removed (Indication Only) . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
Figure C-26: F40 — Device Unknown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-23
Figure C-27: F41 — IGBT Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24
Figure C-28: F42 — Brake Resistor Over Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . C-25

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List of Figures (Continued)
Figure C-29: F44 — DevParChange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-26
Figure C-30: F45 — DevParAdded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-27
Figure C-31: F50 — Analog Input Iin < 4 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-28
Figure C-32: F51 — External Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-29
Figure C-33: F52 — Keypad Communication Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-30
Figure D-1: 9000X Series Option Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
List of Tables
Table 1-1: SVX9000/SPX9000 AF Drive Catalog Numbering System . . . . . . . . . . . . . . . . 1-2
Table 2-1: Space Requirements for Mounting a SVX9000/SPX9000 Drive . . . . . . . . . . . . 2-1
Table 2-2: Cooling Airflow Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Table 3-1: Cable Spacings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Table 3-2: 40°C Cable and Fuse Sizes — 230V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Table 3-3: 40°C Cable and Fuse Sizes — 480V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 3-4: 40°C Cable and Fuse Sizes — 575V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Table 3-5: Cable and Busbar Sizes, SPX FR10 – FR12 — 480V Ratings . . . . . . . . . . . . . . . 3-4
Table 3-6: Cable and Busbar Sizes, SPX FR13 – FR14 — 480V Ratings . . . . . . . . . . . . . . . 3-5
Table 3-7: Cable and Busbar Sizes, SPX FR10 – FR12 — 575V Ratings . . . . . . . . . . . . . . . 3-5
Table 3-8: Cable and Busbar Sizes, SPX FR13 – FR14 — 575V Ratings . . . . . . . . . . . . . . . 3-5
Table 3-9: Maximum Symmetrical Supply Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Table 3-10: Cable and Breaker

Sizes – 230V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Table 3-11: Cable and Breaker

Sizes – 480V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Table 3-12: Cable and Breaker

Sizes – 575V Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Table 3-13: Power Connection Tightening Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Table 3-14: Power and Motor Cable Stripping Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Table 4-1: Tightening Torques of Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Table 4-2: Control Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Table 4-3: Option Board A9 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Table 4-4: Option Board A2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Table 5-1: LCD Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Table 5-2: LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Table 5-3: Navigation Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Table 5-4: Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Table 5-5: Fault Time Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Table 5-6: Total Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Table 5-7: Trip Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Table 5-8: Software Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Table 5-9: Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Table 5-10: Hardware Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Table 5-11: Expander Board Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Table 5-12: Monitoring Menu Items — Standard Application Example . . . . . . . . . . . . . . 5-19
Table 5-13: Operate Menu Items — Standard Application Example . . . . . . . . . . . . . . . . . 5-20
Table A-1: SVX9000/SPX9000 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Table A-2: Output Power Ratings — 230V IH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Table A-3: Output Power Ratings — 480V IH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Table A-4: Output Power Ratings — 480V SPX FR10 – FR14 . . . . . . . . . . . . . . . . . . . . . . . A-5
Table A-5: Output Power Ratings — 575V IH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Table A-6: Output Power Ratings — 575V SPX FR10 – FR14 . . . . . . . . . . . . . . . . . . . . . . . A-6
Table A-7: NEMA Type 1/Type 12 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Table A-8: FR4, FR5 and FR6 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . A-12
Table A-9: FR7 and FR8 with Flange Kit Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . A-13

9000X AF Drives User Manual
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List of Tables (Continued)
Table A-10: FR9 Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
Table A-11: FR9 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Table A-12: Dimensions for SPX9000, FR10 Open Chassis . . . . . . . . . . . . . . . . . . . . . . . . A-16
Table A-13: Dimensions for SPX9000, FR11 Open Chassis . . . . . . . . . . . . . . . . . . . . . . . . A-17
Table A-14: Dimensions for SPX9000, FR13 Open Chassis Inverter . . . . . . . . . . . . . . . . . A-18
Table A-15: FR13 — Number of Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19
Table A-16: Dimensions for SPX9000, FR13 Open Chassis Converter . . . . . . . . . . . . . . . A-19
Table A-17: FR13 — Number of Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
Table A-18: Dimensions for SPX9000, FR13 Open Chassis Converter —
900/1000 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
Table B-1: Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Table D-1: Option Board Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Table D-2: Control Panel Factory Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
Table D-3: 9000X Spare Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
Table D-4: Replacement Parts — 9000X Drives, 208 – 240V . . . . . . . . . . . . . . . . . . . . . . . D-5
Table D-5: Replacement Parts — FR4 – FR9 9000X Drives, 380 – 500V . . . . . . . . . . . . . . D-7
Table D-6: Replacement Parts — FR10 – FR12 9000X Drives, 380 – 500V . . . . . . . . . . . . D-9
Table D-7: Replacement Parts — FR6 – FR9 9000X Drives, 525 – 690V . . . . . . . . . . . . . . D-11
Table D-8: Replacement Parts — FR10 – FR12 9000X Drives, 525 – 690V . . . . . . . . . . . . D-13
Table D-9: Power Module Catalog Number Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14
Table A-10: FR9 Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14

9000X AF Drives User Manual
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vii
June 2009
Safety
Definitions and Symbols
WARNING
This symbol indicates high voltage. It calls your attention to items
or operations that could be dangerous to you and other persons
operating this equipment. Read the message and follow the
instructions carefully.
This symbol is the “Safety Alert Symbol.” It occurs with either of
two signal words: CAUTION or WARNING, as described below.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
can result in serious injury or death.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
can result in minor to moderate injury, or serious damage to the
equipment. The situation described in the CAUTION may, if not
avoided, lead to serious results. Important safety measures are
described in CAUTION (as well as WARNING).
Hazardous High Voltage
WARNING
Motor control equipment and electronic controllers are connected
to hazardous line voltages. When servicing drives and electronic
controllers, there may be exposed components with housings or
protrusions at or above line potential. Extreme care should be taken
to protect against shock.
•Stand on an insulating pad and make it a habit to use only one
hand when checking components.
• Always work with another person in case an emergency occurs.
•Disconnect power before checking controllers or performing
maintenance.
• Be sure equipment is properly grounded.
•Wear safety glasses whenever working on electronic controllers
or rotating machinery.

9000X AF Drives User Manual
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MN04001004E
June 2009
Warnings and Cautions
Read this manual thoroughly and make sure you understand the procedures before you
attempt to install, set up, or operate this Cutler-Hammer
®
SVX9000/SPX9000 Adjustable
Frequency Drive from Eaton’s electrical business.
Warnings
WARNING
Be sure to ground the unit following the instructions in this manual.
Ungrounded units may cause electric shock and/or fire.
WARNING
This equipment should be installed, adjusted, and serviced by
qualified electrical maintenance personnel familiar with the
construction and operation of this type of equipment and the
hazards involved. Failure to observe this precaution could result in
death or severe injury.
WARNING
Components within the SVX9000/SPX9000 power unit are live
when the drive is connected to power. Contact with this voltage is
extremely dangerous and may cause death or severe injury.
WARNING
Line terminals (L1, L2, L3), motor terminals (U, V, W) and the DC-
link/brake resistor terminals (-/+) are live when the drive is
connected to power, even if the motor is not running. Contact with
this voltage is extremely dangerous and may cause death or severe
injury.
WARNING
Even though the control I/O-terminals are isolated from line
voltage, the relay outputs and other I/O-terminals may have
dangerous voltage present even when the drive is disconnected
from power. Contact with this voltage is extremely dangerous and
may cause death or severe injury.
WARNING
The SVX9000/SPX9000 drive has a large capacitive leakage current
during operation, which can cause enclosure parts to be above
ground potential. Proper grounding, as described in this manual, is
required. Failure to observe this precaution could result in death or
severe injury.
WARNING
Before applying power to the SVX9000/SPX9000 drive, make sure
that the front and cable covers are closed and fastened to prevent
exposure to potential electrical fault conditions. Failure to observe
this precaution could result in death or severe injury.

9000X AF Drives User Manual
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ix
June 2009
WARNING
An upstream disconnect/protective device must be provided as
required by the National Electric Code (NEC). Failure to follow this
precaution may result in death or severe injury.
WARNING
Before opening the SVX9000/SPX9000 drive covers:
• Disconnect all power to the SVX9000/SPX9000 drive.
•Wait a minimum of 5 (five) minutes after all the lights on the
keypad are off. This allows time for the DC bus capacitors to
discharge.
•Ahazard voltage may still remain in the DC bus capacitors even
if the power has been turned off. Confirm that the capacitors
have fully discharged by measuring their voltage using a
multimeter set to measure DC voltage.
Failure to follow the above precautions may cause death or severe
injury.
Cautions
CAUTION
Do not perform any meggar or voltage withstand tests on any part
of the SVX9000/SPX9000 drive or its components. Improper testing
may result in damage.
CAUTION
Prior to any tests or measurements of the motor or the motor cable,
disconnect the motor cable at the SVX9000/SPX9000 output
terminals (U, V, W) to avoid damaging the SVX9000/SPX9000
during motor or cable testing.
CAUTION
Do not touch any components on the circuit boards. Static voltage
discharge may damage the components.
CAUTION
Any electrical or mechanical modification to this equipment
without prior written consent of Eaton will void all warranties and
may result in a safety hazard in addition and voiding of the UL
listing.
CAUTION
Install the SVX9000/SPX9000 drive on flame-resistant material such
as a steel plate to reduce the risk of fire.

9000X AF Drives User Manual
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MN04001004E
June 2009
CAUTION
Install the SVX9000/SPX9000 drive on a perpendicular surface that
is able to support the weight of the drive and is not subject to
vibration, to lessen the risk of the drive falling and being damaged
and/or causing personal injury.
CAUTION
Prevent foreign material such as wire clippings or metal shavings
from entering the drive enclosure, as this may cause arcing
damage and fire.
CAUTION
Install the SVX9000/SPX9000 drive in a well-ventilated room that is
not subject to temperature extremes, high humidity, or
condensation, and avoid locations that are directly exposed to
sunlight, or have high concentrations of dust, corrosive gas,
explosive gas, inflammable gas, grinding fluid mist, etc. Improper
installation may result in a fire hazard.
Motor and Equipment Safety
CAUTION
Before starting the motor, check that the motor is mounted properly
and aligned with the driven equipment. Ensure that starting the
motor will not cause personal injury or damage equipment
connected to the motor.
CAUTION
Set the maximum motor speed (frequency) in the SVX9000/
SPX9000 drive according to the requirements of the motor and the
equipment connected to it. Incorrect maximum frequency settings
can cause motor or equipment damage and personal injury.
CAUTION
Before reversing the motor rotation direction, ensure that this will
not cause personal injury or equipment damage.
CAUTION
Make sure that no power correction capacitors are connected to the
SVX9000/SPX9000 output or the motor terminals to prevent
SVX9000/SPX9000 malfunction and potential damage.
CAUTION
Make sure that the SVX9000/SPX9000 output terminals (U, V, W)
are not connected to the utility line power as severe damage to the
SVX9000/SPX9000 may occur.

9000X AF Drives User Manual
MN04001004E For more information visit:
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1-1
June 2009
Chapter 1 — Overview
This chapter describes the purpose and contents of this manual, the receiving inspection
recommendations and the Cutler-Hammer
®
SVX9000/SPX9000 catalog numbering system.
How to Use This Manual
The purpose of this manual is to provide you with information necessary to install, set and
customize parameters, start up, troubleshoot and maintain the Cutler-Hammer SVX9000/
SPX9000 AF Drives by Eaton’s electrical business. To provide for safe installation and
operation of the equipment, read the safety guidelines at the beginning of this manual and
follow the procedures outlined in the following chapters before connecting power to the
SVX9000/SPX9000. Keep this user manual handy and distribute to all users, technicians and
maintenance personnel for reference along with the appropriate application manual.
Chapter 1 – Overview is the chapter you are reading now.
Chapter 2 – Mounting
Chapter 3 – Power Wiring
Chapter 4 – Control Wiring
Chapter 5 – Menu Information
Chapter 6 – Start-Up
Appendix A – Technical Data
Appendix B – Fault and Warning Codes
Appendix C – Troubleshooting Charts
Appendix D – Spare Parts
Receiving and Inspection
This SVX9000/SPX9000 AC drive has met a stringent series of factory quality requirements
before shipment. It is possible that packaging or equipment damage may have occurred
during shipment. After receiving your SVX9000/SPX9000 drive, please check for the
following:
●
Check to make sure that the package(s) includes the proper drive, the User Manual, and
rubber conduit covers, screws, conduit plate and ground straps.
●
Inspect the unit to ensure it was not damaged during shipment.
●
Make sure that the part number indicated on the nameplate corresponds with the
Catalog Number on your order.
If shipping damage has occurred, please contact and file a claim with the carrier involved
immediately.
If the delivery does not correspond to your order, please contact your Eaton representative.
Note: Do not destroy the packing. The template printed on the protective cardboard can be
used for marking the mounting points of the SVX9000/SPX9000 AF Drives on the wall
or cabinet.

9000X AF Drives User Manual
1-2
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MN04001004E
June 2009
Open SVX9000/SPX9000 Catalog Numbers
Table 1-1: SVX9000/SPX9000 AF Drive Catalog Numbering System

All 230V Drives and 480V Drives up to 200 hp (I
H
) are only available with Input Option 1 .

480V Drives 250 hp (I
H
) or larger are only available with Input Option 2 .

480V Drives up to 30 hp (I
H
) are only available with Brake Chopper Option B.

480V Drives 40 hp (I
H
) and larger come with Brake Chopper Option N as standard.

230V Drives up to 15 hp (I
H
) are only available with Brake Chopper Option B.

230V Drives 20 hp (I
H
) or larger come with Brake Chopper Option N as standard.

480V Drives 250 hp, 300 hp and 350 hp (I
H
) are only available with Enclosure Style 0 (Chassis).
S V X 0 0 7 A 1-4 A 1 B 1
Braking
N= No Brake Chopper 
B= Internal Brake Chopper 
Input Options 
1= 3-Phase, EMC H
2= 3-Phase, EMC N
4= 3-Phase, EMC L
Horsepower (IH) 
F07 = 3/4
001 = 1
F15 = 1-1/2
002 = 2
003 = 3
004 = 5 ILOnly
005 = 5
006 = 7-1/2 ILOnly
007 = 7-1/2
010 = 10
015 = 15
020 = 20
025 = 25
030 = 30
040 = 40
050 = 50
060 = 60
075 = 75
100 = 100
125 = 125
150 = 150
200 = 200
250 = 250
300 = 300
350 = 350
400 = 400
500 = 500
550 = 550
600 = 600
650 = 650
700 = 700
800 = 800
900 = 900
H10 = 1000
H12 = 1200
H13 = 1350
H15 = 1500
H16 = 1600
H20 = 2000
Product
SVX = SVX Industrial Drive
SPX = SPX Drive
Expansion Slots 3 through 5
•Option boards be selected from left
to right, in alpha-numeric order.
•Characters to be left blank if no
options are selected
Board Modifications
1= Standard Boards (A9, A2)
Keypad
A= AlphaNumeric
Voltage
2= 208 – 230V
4= 380 – 500V
5= 525 – 690V
Enclosure 
0= Open Chassis
1= NEMA Type 1
2= NEMA Type 12
AFD Software Series
A= Standard Software

9000X AF Drives User Manual
MN04001004E For more information visit: www.eaton.com 2-1
June 2009
Chapter 2 — Mounting
The SVX9000/SPX9000 drive may be mounted side-by-side or stacked vertically, as outlined
in the following section.
Space Requirements
To ensure proper air circulation and cooling, follow the guidelines below.
Table 2-1: Space Requirements for Mounting a SVX9000/SPX9000 Drive
Dimensions represent the minimum clearance needed when mounting a SVX9000/SPX9000. See Figure 2-1 below.
A = clearance around the SVX9000/SPX9000.
A2= clearance needed to change the fan without disconnecting the motor cables.
B = distance between adjacent SVX9000/SPX9000 drives or between the SVX9000/SPX9000 and an enclosure wall.
C = clearance above the SVX9000/SPX9000.
D = clearance below the SVX9000/SPX9000.
Minimum clearance below the SVX9000/SPX9000 needed to change the fan.
Figure 2-1: Mounting Space Requirements.
If several units are mounted above each other, the clearance between the drives should equal
C + D (see Table 2-1 and Figure 2-1 above). In addition, the outlet air used for cooling the
lower unit must be directed away from the inlet air used by the upper unit.
Frame Drive Type
Dimensions in Inches (mm) 
AA
2BCD
4230V, 1 – 3 hp IL, 3/4 – 3 hp IH
480V, 1 – 5 hp IH, 1-1/2 – 7-1/2 hp IL
0.8
(20)
— 0.8
(20)
3.9 (100) 2.0
(50)
5230V, 5 – 10 hp IL, 5 – 7-1/2 hp IH
480V, 7-1/2 – 15 hp IH, 10 – 20 hp IL
1.2
(30)
— 0.8
(20)
4.7 (120) 2.4
(60)
6230V, 15 – 20 hp IL, 10 – 15 hp IH
480V, 20 – 30 hp IH, 25 – 40 hp IL
575V, 2 – 25 hp IH, 3 – 30 hp IL
1.2
(30)
— 0.8
(20)
6.3 (160) 3.1
(80)
7230V, 25 – 40 hp IL, 20 – 30 hp IH
480V, 40 – 60 hp IH, 50 – 75 hp IL
575V, 30 – 40 hp IH, 40 – 50 hp IL
3.1
(80)
— 3.1
(80)
11.8
(300)
3.9 (100)
8480V, 75 – 125 hp IH, 100 – 150 hp IL
575V, 50 – 75 hp IH, 60 – 100 hp IL
3.1
(80)
5.9 (150) 3.1
(80)
11.8
(300)
7.9 (200)
9480V, 200 – 250 hp IL, 150 – 200 hp IH
575V, 100 – 150 hp IH, 150 – 200 hp IL
2.0
(50)
— 3.1
(80)
15.7
(400)
9.8 (250)
13.8
(350) 
D
B
C
B
A
A2 A
A2


9000X AF Drives User Manual
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June 2009
Environmental Requirements
Ensure that the environment meets the requirements listed in Table A-1 of Appendix A for
any storage or operating situation.
Table 2-2 specifies the minimum airflow required in the area where the drive will be
mounted.
Table 2-2: Cooling Airflow Requirements
Standard Mounting Instructions
1. Measure the mounting space to ensure that it allows for the minimum space
surrounding the drive. Drive dimensions are in Appendix A.
2. Make sure the mounting surface is flat and strong enough to support the drive, is not
flammable, and is not subject to excessive motion or vibration.
3. Ensure that the minimum airflow requirements for your drive are met at the mounting
location.
4. Mark the location of the mounting holes on the mounting surface, using the template
provided on the cover of the cardboard shipping package.
5. Using fasteners appropriate to your drive and mounting surface, securely attach the
drive to the mounting surface using all 4 screws or bolts.
Drive Type Cooling Air Required
230V, 3/4 – 3 hp IH
480V, 1 – 5 hp IH
41 cfm (70 m3/h)
230V, 5 – 7-1/2 hp IH
480V, 7-1/2 – 15 hp IH
112 cfm (190 m3/h)
230V, 10 – 15 hp IH
480V, 20 – 30 hp IH
575V, 2 – 25 hp IH
250 cfm (425 m3/h)
230V, 20 – 30 hp IH
480V, 40 – 60 hp IH
575V, 30 – 40 hp IH
250 cfm (425 m3/h)
480V, 75 – 125 hp IH
575V, 60 – 75 hp IH
383 cfm (650 m3/h)
480V, 150 – 200 hp IH
575V, 100 – 150 hp IH
765 cfm (1300 m3/h)

9000X AF Drives User Manual
MN04001004E For more information visit: www.eaton.com 3-1
June 2009
Chapter 3 — Power Wiring
Guidelines
To ensure proper wiring, use the following guidelines:
●Use heat-resistant copper cables only, +75°C or higher.
●The input line cable and line fuses must be sized in accordance with the rated input
current of the unit. See Tables 3-2 through 3-8.
●Provide a ground wire with both input power and output motor leads.
The control should be installed in accordance with all applicable codes. In accordance with
NEC 430 Part IV, a protective device is required in the installation of the control. This
protective device can be either a fuse or circuit breaker. An RK fuse is an acceptable
component. For maximum protection Eaton recommends a Class T fuse.
Input line cable and line fuses must be sized in accordance with Tables 3-2 through 3-6.
●If the motor temperature sensing is used for overload protection, the output cable size
may be selected based on the motor specifications.
●If three or more shielded cables are used in parallel for the output on the larger units,
every cable must have its own overload protection.
●Avoid placing the motor cables in long parallel lines with other cables.
●If the motor cables run in parallel with other cables, note the minimum distances
between the motor cables and other cables given in Table 3-1 below:
Table 3-1: Cable Spacings
●The spacings of Table 3-1 also apply between the motor cables and signal cables of
other systems.
●The maximum length of the motor cables is as follows:
–1 – 2 hp, 230V units, 328 ft. (100m)
–All other hp units, 984 ft. (300m)
●The motor cables should cross other cables at an angle of 90 degrees.
●If conduit is being used for wiring, use separate conduits for the input power wiring,
the output power wiring, the signal wiring and the control wiring.
Minimum Distance Between
Cables in Feet (m) Cable in Feet (m)
1 (0.3) ≤164 (50)
3.3 (1.0) ≤656 (200)

9000X AF Drives User Manual
3-2 For more information visit: www.eaton.com MN04001004E
June 2009
UL Compatible Cable Selection and Installation
Use only copper wire with temperature rating of at least 75°C.
Table 3-2: 40°C Cable and Fuse Sizes — 230V Ratings
UL recognized type JJS preferred but RK acceptable.
ILhp
Frame
Size NEC I [A] I [A]
Fuse 
Quantity
Fuse
[A]
Wire Size Terminal Size
Power Ground Power Ground
1
1-1/2
2
3
FR4 4.2
6
6.8
9.6
4.8
6.6
7.8
11
3
3
3
3
10
10
10
15
14
14
14
14
14
14
14
14
16 – 12
16 – 12
16 – 12
16 – 12
16 – 14
16 – 14
16 – 14
16 – 14
5
7-1/2
10
FR5 15.2
22
28
17.5
25
31
3
3
3
20
30
40
12
10
8
12
10
8
16 – 8
16 – 8
16 – 8
16 – 8
16 – 8
16 – 8
15
20
FR6 42
54
48
61
3
3
60
80
4
2
8
6
14 – 0
14 – 0
10 – 2
10 – 2
25
30
40
FR7 68
80
104
72
87
114
3
3
3
100
110
125
2
1
1/0
6
6
4
14 – 0
14 – 0
14 – 0
10 – 00
10 – 00
10 – 00
50
60
75
FR8 130
154
192
140
170
205
3
3
3
175
200
250
3/0
4/0
300
2
0
2/0
4 – 3/0
000 – 350 MCM
000 – 350 MCM
4 – 000
4 – 000
4 – 000
100 FR9 248 261 3 300 2x4/0 3/0 2x000 – 350 MCM 4 – 000

9000X AF Drives User Manual
MN04001004E For more information visit: www.eaton.com 3-3
June 2009
Table 3-3: 40°C Cable and Fuse Sizes — 480V Ratings
UL recognized type JJS preferred but RK acceptable.
ILhp
Frame
Size NEC I [A] I [A]
Fuse 
Quantity
Fuse
[A]
Wire Size Terminal Size
Power Ground Power Ground
1-1/2
2
3
5
7-1/2
FR4 3
3.4
4.8
7.6
11
3.3
4.3
5.6
7.6
12
3
3
3
3
3
10
10
10
10
15
14
14
14
14
12
14
14
14
14
14
16 – 12
16 – 12
16 – 12
16 – 12
16 – 12
16 – 14
16 – 14
16 – 14
16 – 14
16 – 14
10
15
20
FR5 14
21
27
16
23
31
3
3
3
20
30
35
10
10
8
12
10
8
16 – 8
16 – 8
16 – 8
16 – 8
16 – 8
16 – 8
25
30
40
FR6 34
40
52
38
46
61
3
3
3
50
60
80
6
4
2
8
8
6
14 – 0
14 – 0
14 – 0
10 – 2
10 – 2
10 – 2
50
60
75
FR7 65
77
96
72
87
105
3
3
3
100
110
125
2
1
1/0
6
6
4
14 – 0
14 – 0
14 – 0
10 – 00
10 – 00
10 – 00
100
125
150
FR8 124
156
180
140
170
205
3
3
3
175
200
250
3/0
4/0
300
2
0
2/0
4 – 3/0
000 – 350 MCM
000 – 350 MCM
4 – 000
4 – 000
4 – 000
200
250
FR9 240
302
261
300
3
3
350
400
2x4/0
2x250
3/0
300
2x000 – 350 MCM
2x000 – 350 MCM
4 – 000
4 – 000
300
350
400
FR10 361
414
477
385
460
520
3
3
3
450
500
600
2x250
2x300
2x400
300
300
350
600 MCM
600 MCM
600 MCM
300 MCM
300 MCM
300 MCM
500
550
600
FR11 590
NS
NS
590
650
730
6
6
6
350
400
450
2x500
4x4/0
4x250
500
500
600
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
650
700
800
FR12 NS
NS
NS
820
920
1030
6
6
6
500
500
600
4x300
4x300
4x350
600
600
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar

9000X AF Drives User Manual
3-4 For more information visit: www.eaton.com MN04001004E
June 2009
Table 3-4: 40°C Cable and Fuse Sizes — 575V Ratings
UL recognized type JJS preferred but RK acceptable
Table 3-5: Cable and Busbar Sizes, SPX FR10 – FR12 — 480V Ratings
90°C rating recommended.
ILhp
Frame
Size NEC I [A] I [A]
Fuse 
Quantity
Fuse
[A]
Wire Size Terminal Size
Power Ground Power Ground
3
5
7-1/2
10
FR6 3.9
6.1
9
11
4.5
7.5
10
13.5
3
3
3
3
10
10
15
20
14
14
12
12
14
14
14
12
14 – 0
14 – 0
14 – 0
14 – 0
14 – 2
14 – 2
14 – 2
14 – 2
15
20
25
30
17
22
27
32
18
22
27
34
3
3
3
3
30
35
40
45
10
8
8
6
10
8
8
8
14 – 0
14 – 0
14 – 0
14 – 0
14 – 2
14 – 2
14 – 2
14 – 2
40
50
FR7 41
52
41
52
3
3
50
70
6
4
8
6
14 – 0
14 – 0
10 – 0
10 – 0
60
75
100
125
FR8 62
77
99
125
62
80
100
125
3
3
3
3
80
125
150
175
2
1/0
2/0
3/0
6
6
6
6
4 – 000
4 – 000
4 – 000
4 – 000
4 – 000
4 – 000
4 – 000
4 – 000
150
200
FR9 144
192
144
208
3
3
250
275
300
350
1/0
2/0
000 – 350 MCM
000 – 350 MCM
4 – 000
4 – 000
250
300
400
FR10 242
289
382
261
325
385
3
3
3
350
400
450
2x4/0
2x250
2x300
3/0
300
300
600 MCM
600 MCM
600 MCM
300 MCM
300 MCM
300 MCM
450
500
550
FR11 412
472
NS
460
502
590
6
6
6
250
300
350
2x300
2x350
2x500
300
350
500
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
600
700
800
FR12 NS
NS
NS
650
750
820
6
6
6
400
450
500
4x4/0
4x250
4x300
500
600
600
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
Bus Bar
hp
Frame
Size Current
Internal Power Cables

Cu (per phase)
External Power Busbars
Cu
(in Inches) Qty.
250
300
350
FR10 300
385
460
2 x 2/0
2 x 3/0
2 x 3/0
1.18 x 0.25
1.57 x 0.25
1.57 x 0.25
3
3
3
400
500
—
FR11 520
590
650
2 x 2 x 2/0
2 x 2 x 2/0
2 x 2 x 2/0
1.18 x 0.25
1.18 x 0.25
1.18 x 0.25
6
6
6
600
—
700
FR12 750
820
920
2 x 2 x 3/0
2 x 2 x 3/0
2 x 2 x 3/0
1.57 x 0.25
1.57 x 0.25
1.57 x 0.25
6
6
6