Eaton PowerXL DH1 Manual

Instruction Leaflet IL040029EN
PowerXL DH1 Series VFD
EATON www.eaton.com 1
Effective December 2017
Supersedes March 2014
Instruction Leaflet Инструкция по монтажу Asennusohje Instrukcja montażu
Montageanweisung Montagehandleiding Návod k montáži Navodila za montažo
Notice d’installation Montagevejledning Paigaldusjuhend Návod na montáž
Instrucciones de montaje Οδηγίες εγκατάστασης Szerelési utasítás Монтажни инструкции
Istruzioni per il montaggio Instruções de montagem Montāžas instrukcija Instrucţiuni de montaj
ᆹ㻵䈤᰾ Monteringsanvisning Montavimo instrukcija
Electric Current! Danger to Life!
Only skilled or instructed persons may carry out the following operations.
Lebensgefahr durch elektrischen Strom!
Nur Elektrofachkräfte und elektrotechnisch unterwiesene Personen
dürfen die im Folgenden beschriebenen Arbeiten ausführen.
Tension électrique dangereuse !
Seules les personnes qualifiées et averties doivent exécuter les
travaux ci-après.
¡Corriente eléctrica! ¡Peligro de muerte!
El trabajo a continuación descrito debe ser realizado por personas
cualificadas y advertidas.
Tensione elettrica: Pericolo di morte!
Solo persone abilitate e qualificate possono eseguire le operazioni di
seguito riportate.
䀖⭥ড䲙ʽ
ݱ䇨уъӪઈ઼䗷уъ䇝㓳ⲴӪઈ䘋㹼 лࡇᐕ֌DŽ
Электрический ток! Опасно для жизни!
Только специалисты или проинструктированные лица могут
выполнять следующие операции.
Levensgevaar door elektrische stroom!
Uitsluitelijk deskundigen in elektriciteit en elektrotechnisch
geinstrueerde personen is het toegestaan, de navolgend
beschrevene werkzaamheden uit te voeren.
Livsfare på grund af elektrisk strøm!
Kun uddannede el-installatører og personer der e instruerede i
elektrotekniske arbejdsopgaver, må udføre de nedenfor anførte
arbejder.
Προσοχή, κίνδυνος ηλεκτροπληξίας!
Οι εργασίες που αναφέρονται στη συνέχεια θα πρέπει να εκτελούνται
μόνο από ηλεκτρολόγους και ηλεκτροτεχνίτες.
Perigo de vida devido a corrente eléctrica!
Apenas electricistas e pessoas com formação electrotécnica podem
executar os trabalhos que a seguir se descrevem.
Livsfara genom elektrisk ström!
Endast utbildade elektriker och personer som undervisats i
elektroteknik får utföra de arbeten som beskrivs nedan.
Hengenvaarallinen jännite!
Vain pätevät sähköasentajat ja opastusta saaneet henkilöt saavat
suorittaa seuraavat työt.
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Instruction Leaflet IL040029EN
Effective December 2017
2EATON www.eaton.com
PowerXL DH1 Series VFD
Nebezpečí úrazu elektrickým proudem!
Níže uvedené práce smějí provádět pouze osoby s elektrotechnickým
vzděláním.
Eluohtlik! Elektrilöögioht!
Järgnevalt kirjeldatud töid tohib teostada ainult elektriala spetsialist vői
elektrotehnilise instrueerimise läbinud personal.
Életveszély az elektromos áram révén!
Csak elektromos szakemberek és elektrotechnikában képzett személyek
végezhetik el a következőkben leírt munkákat.
Elektriskāstrāva apdraud dzīvību!
Tālāk aprakstītos darbus drīkst veikt tikaielektrospeciālisti un darbam ar
elektrotehniskām ekārtām instruētās personas!
Pavojus gyvybei dėl elektros srovės!
Tik elektrikai ir elektrotechnikos specialistai gali atlikti žemiau aprašytus
darbus.
Porażenie prądem elektrycznym stanowi zagrożenie
dla życia!
Opisane poniżej prace mogąprzeprowadzaćtylko wykwalifikowani elektrycy
oraz osoby odpowiednio poinstruowane w zakresie elektrotechniki.
Življenjska nevarnost zaradi električnega toka!
Spodaj opisana dela smejo izvajati samo elektrostrokovnjaki in elektrotehnično
poučene osebe.
Nebezpečenstvo ohrozenia života elektrickým prúdom!
Práce, ktoré sú nižšie opísané, smú vykonávat’ iba elektroodborníci a osoby s
elektrotechnickým vzdelaním.
Опасност за живота от електрически ток!
Операциите, описани вследващите раздели, могат да се извършват само
от специалисти-електротехници иинструктиран електротехнически
персонал.
Atenţie! Pericol electric!
Toate lucrările descrise trebuie efectuate numai de personal de specialitate
calificat şi de persoane cu cunoştiinţe profunde în electrotehnică.
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Instruction Leaflet IL040029EN
Effective December 2017
PowerXL DH1 Series VFD
EATON www.eaton.com 3
IP00 FR7 and FR8 is not avaliable for 230V input product or with the PowerXL DH1 Product
IP20 FR0 will be avalible in June 2018
Internal brake chopper
N= No brake chopper
B= Brake chopper
Series Power Part Options
D H1 – 3 4 011 N N – C 21 C
Input/output voltage rating
2= 230 V (208–240 V, –15%, +10%)
4= 400 V (380–500 V, –15%, +10%)
5= 600 V (525–600 V, –15%, +10%)
Basic naming
D= Drive
DH1 - Output current rating (CT)
208–240 V 380–500 V 525–600 V
4D8 = 4.8A, 1.0HP, 0.75KW
6D6 = 6.6A, 1.5HP, 1.1KW
7D8 = 7.8A, 2.0HP, 1.5KW
011 = 11A, 3.0HP, 2.2KW
012 = 12.5A, - HP, 3.0KW
017 = 17.5A, 5.0HP, 3.7KW
025 = 25A, 7.5HP, 5.5KW
031 = 31A, 10HP, 7.5KW
048 = 48A, 15HP, 11KW
061 = 61A, 20HP, 15KW
075 = 75A, 25HP, 18.5KW
088 = 88A, 30HP, 22KW
114 = 114A , 40HP, 30KW
143 = 143A, 50HP, 37KW
170 = 170A, 60HP, 45KW
211 = 211A, 75HP, 55KW
261 = 261A, 100HP, 75KW
312 = 312A, 125HP, 90KW
3D3 = 3.3A, 1.5HP, 1.1KW
4D3 = 4.3A, 2.0HP, 1.5KW
5D6 = 5.6, 3.0HP, 2.2KW
7D6 = 7.6A, 4.0HP, 3KW
9D0 = 9A, - HP, 4KW
012 = 12A, 7.5HP, 5.5KW
016 = 16A, 10HP, 7.5KW
023 = 23A, 15HP, 11KW
031 = 31A, 20HP, 15KW
038 = 38A, 25HP, 18.5KW
046 = 46A, 30HP, 22KW
061 = 61A, 40HP, 30KW
072 = 72A, 50HP, 37KW
087 = 87A, 60HP, 45KW
105 = 105A, 75HP, 55KW
140 = 140A, 100HP, 75KW
170 = 170A, 125HP, 90KW
205 = 205A, 150HP, 110KW
261 = 261A, 200HP, 132KW
310 = 310A, 250HP, 160KW
4D5 = 4.5A, 3HP, 2.2KW
7D5 = 7.5A, 5.0HP, 3.7KW
010 = 10A, 7.5HP, 5.5KW
013 = 13.5A, 10HP, 7.5KW
018 = 18A, 15HP, 11KW
022 = 22A, 20HP, 15KW
027 = 27A, 25HP, 18.5KW
034 = 34A, 30HP, 22KW
041 = 41A, 40HP, 30KW
052 = 52A, 50HP, 37KW
062 = 62A, 60HP, 45KW
080 = 80A, 75HP, 55KW
100 = 100A, 100HP, 75KW
125 = 125A, 125HP, 90KW
144 = 144A, 150HP, 110KW
208 = 208A, 200HP, 132KW
250 = 250A, 250HP, 160KW
Series
G1 = General purpose
H1 = HVAC
Phase reference
3= 3~INPUT/3~OUTPUT
Internal EMC filter
D= DC choke only
E= EMC filter only
F= Internal EMC filter and DC choke
N= No EMC filter, no DC choke
Coating of boards
C= Coated
Enclosure (IP rating)
00 = IP00/Open Type
20 = IP20/Open Type
21 = IP21/Type 1
54 = IP54/Type 12
Display option
C= LCD (graphical)
N= No display

Instruction Leaflet IL040029EN
Effective December 2017
4EATON www.eaton.com
PowerXL DH1 Series VFD
Dimensions and weights—Dimensões e pesos—Encombrements et poids—Abmessungen und Gewichte—
Dimensioni e pesi—Afmetingen en gewichten—Dimensioner og vægt—Διαστάσεις και βάρη—
Dimensiones y pesos—Mått och vikter—Mitat ja painot—Rozměry a hmotnosti—Mõõdud ja kaalud—
Méretek és tömeg—Izmēri un svars—Matmenys ir masė—Wymiary i ciężary—Mere in teže—
Rozmery a hmotnosti—Размери итегло—Dimensiuni şi greutăţi—Размеры ивес—ቪረ઼䟽䟿
Note
FR0 is not available till June 2018.
Frame
size
Approximate dimensions in inches (mm) Weight
lb (kg)D H1 H2 H3 W1W2W3W4Ø
FR0 6.83
(173.5)
10.58
(268.7)
10.16
(258.0)
9.54
(242.3)
5
(127.0)
4.97
(126.3)
4.26
(108.3)
4.26
(108.3)
0.28
(7.0)
4.41
(2.0)
FR1 7.91
(200.9)
12.87
(327.0)
12.28
(312.0)
11.50
(292.0)
6.02
(153.0)
4.80
(122.0)
3.94
(100.0)
3.94
(100.0)
0.28
(7.0)
14.33
(6.5)
FR2 9.63
(244.7)
16.50
(419.0)
15.98
(406.0)
14.96
(380.0)
6.61
(167.8)
5.28
(134.0)
3.54
(90.0)
3.54
(90.0)
0.28
(7.0)
23.37
(10.6)
FR3 10.44
(265.1)
21.97
(558.0)
21.46
(545.0)
20.41
(518.5)
8.06
(204.6)
7.24
(184.0)
4.92
(125.0)
4.92
(125.0)
0.35
(9.0)
49.82
(22.6)
FR4 11.57
(294.0)
24.80
(630.0)
24.31
(617.5)
23.26
(590.7)
9.36
(237.7)
9.13
(232.0)
8.07
(205.0)
8.07
(205.0)
0.35
(9.0)
77.60
(35.2)
FR5 13.41
(340.7)
34.98
(888.5)
29.65
(753.0)
27.83
(707.0)
11.34
(288.0)
11.10
(282.0)
8.66
(220.0)
8.66
(220.0)
0.35
(9.0)
154.32
(70.0)
FR6 14.61
(371)
40.75
(1035)
33.27
(845)
31.38
(797)
19.13
(486)
18.90
(480)
15.75
(400)
15.75
(400)
0.35
(9)
246.91
(112)
W3
H2
W4
W1
W2
H1
D
H3

Instruction Leaflet IL040029EN
Effective December 2017
PowerXL DH1 Series VFD
EATON www.eaton.com 5
Mounting—Montaje—Montage—Montaggio—Montering—Τοποθέτηση—Montagem—Asennus—
Montáž—Paigaldamine—Felszerelése—Montāža—Montavimas—Montaż—Montaža—Монтаж—
Montarea—Монтаж—ᆹ㻵
Notes
kW ratings are at 400 V / 50 Hz.
Minimum clearances A and B for drives with Type 12 (IP54) enclosure is 0 mm (in) for FR1, FR2, FR3, FR4, FR6.
The above guidelines apply unless testing has been completed to validate a design outside of these recommendations.
FR0 is not available till June 2018.
Frame
size
A 
In (mm)
B 
In (mm)
C
In (mm)
D
In (mm)
Cooling air required
CFM (m3/h) 
FR0 0 0 3.94
(100)
1.97
(50)
16.5
(28)
FR1 0.79
(20)
1.58
(40)
3.94
(100)
1.97
(50)
14
(24)
FR2 1.18
(30)
2.36
(60)
6.30
(160)
2.36
(60)
55
(94)
FR3 0 0 7.87
(200)
3.15
(80)
85
(144)
FR4 0 0 11.81
(300)
3.94
(100)
153
(260)
FR5 3.15
(80)
6.30
(160)
11.81
(300)
7.87
(200)
232
(395)
FR6 3.15
(80)
6.30
(160)
15.75
(400)
12.99
(330)
230V: 435 (739)
480V/600V: 400 (679)
A
C
D
B A
A

Instruction Leaflet IL040029EN
Effective December 2017
6EATON www.eaton.com
PowerXL DH1 Series VFD
FR0 mounting instructions
Step 1: Lift the drive out from the carton, remove the packaging
Step 2: Attach the drive to the mounting plate with four M5X15
screws and four M5 nuts.The opening dimension on the
mounting plate should follow required dimension (refer
to the drive mounting template printed on the outside
carton)
The drive can be mounted vertically or horizontally
according to customer's need.
Step 3: 1. EN version FR0 or US version FR0 with EMC kit
1)Input wiring: Run the L1,L2, L3 wires through a
magnetic ring and wind one lap, fix the L1,L2, L3 wires
and magnetic ring with a cable tie, then connect the
L1,L2, L3 wires to input terminals. Connect the input
grounding wire to the bottom metal plate with a M4*10
screw.)
Output wiring: a ttach a L shape EMC grounding plate to
the bottom of drive with two M4*8 flat screws. Connect
the output U, V, W wires to output terminals. Connect
the output grounding wire to the bottom metal plate
with a M4*10 screw. Clamp the output cable shield to
the L shape EMC grounding plate with a small
rectangular EMC grounding plate and two M4*15
screws.
2. US version FR0 without EMC kit, there are no
magnetic ring and EMC grounding plates, but it is
necessary to connect the output cable shield to the
bottom metal surface with a M4*10 screw
Note
FR0 is not available till June 2018.
FR1 mounting instructions
Step 1:
Step 2:
SCREW:4-M5*15
NUT:4-M5
Vertical mountingHorizontal mounting

Magnetic ring
Input power wires
Cable tie
SCREW:2-M4*8flat
SCREW:2-M4*15

SCREW:2-M4*10
Output cable
Input grounding wire
Screw: Four M5x15
or 3/16 inch
Nut: Four M5
or 3/16 inch

Instruction Leaflet IL040029EN
Effective December 2017
PowerXL DH1 Series VFD
EATON www.eaton.com 7
FR2 mounting instructions
Step 1:
Step 2:
FR3 mounting instructions
Step 1:
Step 2:
Screw: Four M5x15
or 3/16 inch
Nut: Four M5
or 3/16 inch
Screw: Four M6x15
or 1/4 inch
Nut: Four M6
or 1/4 inch

Instruction Leaflet IL040029EN
Effective December 2017
8EATON www.eaton.com
PowerXL DH1 Series VFD
FR4 mounting instructions
Step 1:
Step 2:
Screw: Four M8x15
or 3/8 inch
Nut: Four M8
or 3/8 inch

Instruction Leaflet IL040029EN
Effective December 2017
PowerXL DH1 Series VFD
EATON www.eaton.com 9
FR5 mounting instructions
Step 1:
Step 2:
Step 3:
Step 4:
Screw: Four M8x20
or 3/8 inch
Nut: Four M8
or 3/8 inch

Instruction Leaflet IL040029EN
Effective December 2017
10 EATON www.eaton.com
PowerXL DH1 Series VFD
FR6 mounting instructions
Step 1: Remove the carton from the drive.
Step 2: Remove the four screws (used to fix the drive to
the pallet) with an M8 or 3/8-inch wrench.
Step 3: Use a hook to lift the drive.
Step 4: Attach the drive to the mounting plate with four
M8x20 or 3/8-inch screws and four M8 or 3/8-inch
nuts with an M8 or 2/8-inch wrench. The opening
dimensions on the mounting plate should follow
required dimensions (refer to the drive mounting
template printed on the outside carton).
SCREW:4-M8*20
NUT:4-M8

Instruction Leaflet IL040029EN
Effective December 2017
PowerXL DH1 Series VFD
EATON www.eaton.com 11
Warning!
Connect only in voltage-free state!
¡Advertencia!
¡Conectar únicamente en estado sin tensión!
Avertissement !
Raccordez l’appareil uniquement hors tension !
Warnung!
Nur im spannungsfreien Zustand anschließen!
Avvertimento!
Collegare solo in assenza di tensione!
Waarschuwing!
Alleen in spanningsloze toestand aansluiten!
Advarsel!
Må kun tilsluttes i spændingsfri tilstand!
Προειδοποίηση!
Συνδέστε μόνο όταν δεν επικρατεί τάση!
Atenção!
Ligar apenas com a tensão desligada!
Varning!
Får endast anslutas i spänningsfritt tillstånd!
Varoitus!
Kytke vain jännitteettömässä tilassa!
Varování!
Připojujte jen při zcela odpojeném napájení!
Hoiatus!
Ühendada ainult pingevabas olekus!
Figyelmeztetés!
Csak feszültségmentes állapotban csatlakoztassa!
Brīdinājums!
Pieslēgt tikai tad, kad nenotiek sprieguma padeve!
Perspėjimas!
Prijungti tik tada, kai išjungta įtampa!
Ostrzeżenie!
Podłączaćzawsze po uprzednim odłączeniu od zasilania elektrycznego!
Opozorilo!
Napravo priključite le, ko ni pod napetostjo!
Varovanie!
Napájat˙len v stave bez napätia!
Предупреждение!
Свързвайте само, когато уреда не епод напрежение!
Atenţie!
Conectaţi doar când aparatul nu se aflăsub tensiune!
Предупреждение!
Подключать только вобесточенном состоянии!
䆖 
ᗵ享൘ᯝ⭥⣦ᘱл䘋㹼䘎᧕ʽ
Ground wiring
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15
25
(FR1–FR4)
No. 2 Phillips
(FR5)
No. 3 Phillips
(FR1–FR3)
PE
(FR4–FR6)
(FR1–FR3)
M4, 10 in-lb (1.1 Nm)
(FR4)
M4, 14 in-lb (1.6 Nm)
(FR5)
M6, 35 in-lb (4.0 Nm)

Instruction Leaflet IL040029EN
Effective December 2017
12 EATON www.eaton.com
PowerXL DH1 Series VFD
Rubber grommet installation instructions
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
D1 (Cable)
D2 (Grommet)
D1 ≤ D2 ≤ D1 + 2 mm
Self-Locking Cable Ties

Instruction Leaflet IL040029EN
Effective December 2017
PowerXL DH1 Series VFD
EATON www.eaton.com 13
Input power and motor cable stripping lengths
Power connection tightening torque 
Notes
Strip the motor and power cables as shown above.
Both UL®and IEC tools may be used.
Applies to strained wire, solid wire, or ferrule installations.
FR0 is not available till June 2018.
Frame
Size
Power Wiring in Inches (mm) Motor Wiring in Inches (mm)
A1 B1 C1 D1 A2 B2 C2 D2
FR0 0.39
(10)
5.12
(130)
0.39
(10)
5.12
(130)
0.39
(10)
3.15
(80)
0.39
(10)
1.97
(50)
FR1 0.39
(10)
1.77
(45)
0.39
(10)
1.38
(35)
0.39
(10)
1.77
(45)
0.39
(10)
1.38
(35)
FR2 0.59
(15)
1.77
(45)
0.59
(15)
1.77
(45)
0.59
(15)
1.57
(40)
0.59
(15)
1.57
(40)
FR3 0.59
(15)
1.57
(40)
0.59
(15)
1.97
(50)
0.59
(15)
1.57
(40)
0.59
(15)
1.97
(50)
FR4 0.98
(25)
2.56
(65)
0.98
(25)
4.72
(120)
0.98
(25)
2.56
(65)
0.98
(25)
4.72
(120)
FR5 1.10
(28)
6.10
(155)
1.10
(28)
9.45
(240)
1.10
(28)
6.10
(155)
1.10
(28)
9.45
(240)
FR6 0.98
(25)
4.72
(120)
0.98
(25)
7.87
(200)
0.98
(25)
4.72
(120)
0.98
(25)
7.87
(200)
Frame
Size
Power wire
in-lb (Nm)
Ground wire
in-lb (Nm)
Control wire
in-lb (Nm) 
FR0 5.3 (0.6) 14 (1.6) 4.5 (0.5)
FR1 5.3 (0.6) 10 (1.1) 4.5 (0.5)
FR2 15.6 (1.8) 10 (1.1) 4.5 (0.5)
FR3 40 (4.5) 10 (1.1) 4.5 (0.5)
FR4 95 (10.7) 14 (1.6) 4.5 (0.5)
FR5 354 (40.0) 35 (4.0) 4.5 (0.5)
FR6 480 (54.2) 35 (4.0) 4.5 (0.5)

Instruction Leaflet IL040029EN
Effective December 2017
14 EATON www.eaton.com
PowerXL DH1 Series VFD
Cable and fuse guidelines
North America cable and fuse sizes—208 Vac to 240 Vac ratings 
Notes
Line and motor cable size is selected according to UL 508C Table 40.3 for copper conductor rated 75 °C. Use only with copper wire rated 75 °C here.
Size requirements for other different wire types are defined in the National Electrical Code®, ANSI/NFPA®70.
Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 508C Table 6.4.
If power cubes or bypass are used, a UL listed Class RK5, J, T or equivalent fuse is recommended.
FR0 is not available till June 2018.
Frame size
Amp
suffix
208 V
input
current
(VT/IL)
NEC
motor amp
rating
at 230 V
NEC
motor amp
rating
at 208 V
Current
(VT/IL)
at 40 °C
Recommended
fuse
rating 
NEC®
wire size (AWG) Terminal connection size (AWG)
Line and
motor Ground
Line and
motor Ground
FR0 4D8 5.6 4.2 4.6 4.8 10 14 14 26–10 18–10
6D6 7.6 6 6.6 6.6 10 14 14 26–10 18–10
7D8 9 6.8 7.5 7.8 15 14 14 26–10 18–10
FR1 4D8 4.4 4.2 4.6 4.8 10 14 14 24–10 18–10
6D6 6.1 6 6.6 6.6 10 14 14 24–10 18–10
7D8 7.2 6.8 7.5 7.8 10 14 14 24–10 18–10
011 10.2 9.6 10.6 11 15 14 14 24–10 18–10
012 11.6 — — 12.5 15 12 12 24–10 18–10
FR2 017 16.3 15.2 16.7 17.5 20 10 10 20–6 12–6
025 23.2 22 24.2 25 30 8 10 20–6 12–6
031 29 28 30.8 31 35 8 10 20–6 12–6
FR3 048 44.2 42 46.2 48 60 6 6 6–2 14–4
061 56 54 59.4 61 80 4 6 6–2 14–4
FR4 075 64.6 68 74.8 75 100 3 4 6–1/0 10–1/0
088 78 80 88 88 110 2 4 6–1/0 10–1/0
114 94.3 104 114 114 125 1/0 3 6–1/0 10–1/0
FR5 143 129 130 143 143 175 3/0 3 1/0–350 kcmil 8–250 kcmil
170 157 154 169 170 200 4/0 3 1/0–350 kcmil 8–250 kcmil
211 189 192 211 211 250 300 3 1/0–350 kcmil 8–250 kcmil
FR6 261 242.8 248 273 261 400 2*2/0 3 2*(1/0–300 kcmil) 3–300 kcmil
312 290.3 312 343 312 400 2*4/0 3 2*(1/0–300 kcmil) 3–300 kcmil

Instruction Leaflet IL040029EN
Effective December 2017
PowerXL DH1 Series VFD
EATON www.eaton.com 15
International cable and fuse sizes—208 Vac to 240 Vac Ratings 
Notes
Line and motor cable size is selected according to IEC 60364-5-52:2009 Table B.52.4 for copper conductor with PVC insulation with a wiring condition of ambient temperature 30 °C in air and an installation
method of “B2” (cables in conduit and cable trunking systems). For other wiring conditions, please refer to the standard of IEC 60364-5-52:2009 for suitable cable sizes.
Earthing conductor size is determined by the cross-sectional area of phase conductors according to IEC/EN 61800-5-1:2007 Table 5. So if phase conductor size is changed, earthing conductor size should also be
changed accordingly.
If power cubes or bypass are used, a Class gG/gL fuse is recommended.
FR0 is not available till June 2018.
Frame size
Amp
suffix
208 V input
current
(VT/IL)
Current
(VT/IL)
at 40 °C
Fuse
rating
(gG/gL) 
Mains and
motor cable
Cu (mm2)
Terminal cable size
Main terminal
Cu (mm2)
Earth terminal
Cu (mm2)
FR0 4D8 5.6 4.8 10 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
6D6 7.6 6.6 10 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
7D8 9 7.8 16 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
FR1 4D8 4.4 4.8 6 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
6D6 6.1 6.6 10 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
7D8 7.2 7.8 16 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
011 10.2 11 16 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
012 11.6 12.5 16 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
FR2 017 16.3 17.5 20 3*4+4 0.5–16 4–16
025 23.2 25 32 3*4+4 0.5–16 4–16
031 29 31 32 3*6+6 0.5–16 4–16
FR3 048 44.2 48 50 3*16+16 16–35 2.5–25
061 56 61 63 3*16+16 16–35 2.5–25
FR4 075 64.6 75 80 3*25+16 16–50 6–50
088 78 88 100 3*35+16 16–50 6–50
114 94.3 114 125 3*50+25 16–50 6–50
FR5 143 129 143 160 3*70+35 50–185 10–120
170 157 170 200 3*95+50 50–185 10–120
211 189 211 250 3*150+95 50–185 10–120
FR6 261 242.8 261 400 2*(3*70+35) 2*(50–150) 35–150
312 290.3 312 400 2*(3*95+50) 2*(50–150) 35–150

Instruction Leaflet IL040029EN
Effective December 2017
16 EATON www.eaton.com
PowerXL DH1 Series VFD
North America cable and fuse sizes—440 Vac to 500 Vac ratings 
Notes
Line and motor cable size is selected according to UL 508C Table 40.3 for copper conductor rated 75 °C. Use only with copper wire rated 75 °C here.
Size requirements for other different wire types are defined in the National Electrical Code, ANSI/NFPA 70.
Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 508C Table 6.4.
If power cubes or bypass are used, a UL listed Class RK5, J, T or equivalent fuse is recommended.
FR0 is not available till June 2018.
Frame size
Amp
suffix
Input current
(VT/IL)
NEC motor
amp rating
at 460 V
Current
(VT/IL)
at 40 °C
Recommended
fuse
rating 
NEC
wire size (AWG)
Terminal connection
size (AWG)
Line and
motor Ground
Line and
motor Ground
FR0 3D3 3.8 3 3 10 14 14 26–10 18–10
4D3 4.3 3.4 3.4 10 14 14 26–10 18–10
5D6 6 4.8 4.8 10 14 14 26–10 18–10
7D6 9.6 7.6 7.6 15 14 14 26–10 18–10
FR1 3D3 2.8 3 3 10 14 14 26–10 18–10
4D3 3.2 3.4 3.4 10 14 14 26–10 18–10
5D6 4.5 4.8 4.8 10 14 14 26–10 18–10
7D6 7.1 7.6 7.6 10 14 14 26–10 18–10
9D0 8.4 — 7.6 15 14 14 26–10 18–10
012 10.2 11 11 15 14 14 26-10 18–10
FR2 016 13 14 14 20 12 12 20–6 12–6
023 19.6 21 21 30 10 10 20–6 12–6
031 25.2 27 27 35 8 8 20–6 12–6
FR3 038 31.7 34 34 50 6 8 6–2 14–4
046 37 40 40 60 6 8 6–2 14–4
061 48.1 52 52 80 4 6 6–2 14–4
FR4 072 59.3 65 65 100 4 4 6–1/0 10–1/0
087 70.3 77 77 110 3 4 6–1/0 10–1/0
105 87.6 96 96 125 1 3 6–1/0 10–1/0
FR5 140 114.4 124 124 175 2/0 3 1/0–350 kcmil 8–250 kcmil
170 144 156 156 200 3/0 3 1/0–350 kcmil 8–250 kcmil
205 166.1 180 180 250 250 kcmil 3 1/0–350 kcmil 8–250 kcmil
FR6 261 226.4 240 240 400 2*2/0 3 2*(1/0–300 kcmil) 3–300 kcmil
310 284.9 302 302 400 2*4/0 3 2*(1/0–300 kcmil) 3–300 kcmil

Instruction Leaflet IL040029EN
Effective December 2017
PowerXL DH1 Series VFD
EATON www.eaton.com 17
International cable and fuse sizes—380 Vac to 440 Vac ratings 
Notes
Line and motor cable size is selected according to IEC 60364-5-52:2009 Table B.52.4 for copper conductor with PVC insulation with a wiring condition of ambient temperature 30 °C in air and an installation
method of “B2” (cables in conduit and cable trunking systems). For other wiring conditions, please refer to the standard of IEC 60364-5-52:2009 for suitable cable sizes.
Earthing conductor size is determined by the cross-sectional area of phase conductors according to IEC/EN 61800-5-1:2007 Table 5. So if phase conductor size is changed, earthing conductor size should also be
changed accordingly.
If power cubes or bypass are used, a Class gG/gL fuse is recommended.
FR0 is not available till June 2018.
Frame size
Amp
suffix
400 V input
current
(VT/IL)
Current
(VT/IL)
at 40 °C
Fuse
rating
(gG/gL) 
Mains and motor
cable Cu (mm2)
Terminal cable size
Main terminal
Cu (mm2)
Earth terminal
Cu (mm2)
FR0 3D3 4.3 3.3 6 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
4D3 5.5 4.3 10 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
5D6 7.1 5.6 10 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
7D6 9.6 7.6 16 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
FR1 3D3 3.1 3.3 6 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
4D3 4 4.3 6 3*1.5+1.5 0.75–6
5D6 5.2 5.6 10 3*1.5+1.5 0.75–6
7D6 7.1 7.6 16 3*1.5+1.5 0.75–6
9D0 8.4 9 16 3*1.5+1.5 0.75–6
012 11.2 12 16 3*1.5+1.5 0.75–6
FR2 016 15 16 20 3*4+4 0.5–16 4–16
023 21.5 23 25 3*4+4 0.5–16 4–16
031 29 31 32 3*6+6 0.5–16 4–16
FR3 038 35.2 38 40 3*16+16 16–35 2.5–25
046 42.6 46 50 3*16+16 16–35 2.5–25
061 55.7 61 63 3*16+16 16–35 2.5–25
FR4 072 65.7 72 80 3*25+16 16–50 6–50
087 79.4 87 100 3*35+16 16–50 6–50
105 97 105 125 3*50+25 16–50 6–50
FR5 140 129 140 160 3*70+35 50–185 10–120
170 157 170 200 3*95+50 50–185 10–120
205 189 205 250 3*120+70 50–185 10–120
FR6 261 246.2 261 400 2*(3*70+35) 2*(50–150) 35–150
310 292.4 310 400 2*(3*95+50) 2*(50–150) 35–150

Instruction Leaflet IL040029EN
Effective December 2017
18 EATON www.eaton.com
PowerXL DH1 Series VFD
North America cable and fuse sizes—525 Vac to 600 Vac ratings 
Notes
Line and motor cable size is selected according to UL 508C Table 40.3 for copper conductor rated 75 °C. Use only with copper wire rated 75 °C here.
Size requirements for other different wire types are defined in the National Electrical Code, ANSI/NFPA 70.
Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 508C Table 6.4.
If power cubes or bypass are used, a UL listed Class RK5, J, T or equivalent fuse is recommended.
Frame size Amp suffix
575 V input
current (VT/IL)
NEC motor amp
rating at 575 V
Current (VT/IL)
at 40 °C
Recommended
fuse rating 
NEC wire
Size (AWG) Terminal connection size (AWG)
Line and
motor Ground Line and motor Ground
FR1 4D5 4.2 3.9 4.5 10 14 14 26–10 18–10
7D5 7 6.1 7.5 10 14 12 26–10 18–10
010 9.3 9 10 15 14 10 26–10 18–10
FR2 013 12.5 11 13.5 20 12 10 20–6 12–6
018 16.7 17 18 30 10 10 20–6 12–6
022 20.4 22 22 35 10 8 20–6 12–6
FR3 027 25.2 27 27 40 6 8 6–2 14–4
034 31.7 32 34 45 6 8 6–2 14–4
041 38.2 41 41 50 6 6 6–2 14–4
FR4 052 48.1 52 52 70 4 6 6–1/0 10–1/0
062 57.4 62 62 80 4 6 6–1/0 10–1/0
080 73 77 80 125 2 4 6–1/0 10–1/0
FR5 100 91.3 99 100 150 1/0 4 1/0–350 kcmil 8–250 kcmil
125 114.1 125 125 175 2/0 4 1/0–350 kcmil 8–250 kcmil
144 132.9 144 144 200 3/0 4 1/0–350 kcmil 8–250 kcmil
FR6 208 202.8 192 208 400 2*1/0 3 2*(1/0–300 kcmil) 3–300 kcmil
250 243.8 242 250 400 2*2/0 3 2*(1/0–300 kcmil) 3–300 kcmil

Instruction Leaflet IL040029EN
Effective December 2017
PowerXL DH1 Series VFD
EATON www.eaton.com 19

Instruction Leaflet IL040029EN
Effective December 2017
20 EATON www.eaton.com
PowerXL DH1 Series VFD
Control board layout
Connect DSP Part
to Power Board
Keypad
Connect MCU Part
to Power Board
Battery (Standard)
RJ45, BACnet,
IP Modbus TCP
Optional Card A
Optional Card B
RS-485 Terminating
Resistor
Removable
MOV Screw
Motor Ground
Clamp Location
Grounding
Strap Location
Grounding
Strap Location
Line Ground
Clamp Location
Removable
EMC Screw
Control I/O
Terminals
AI Mode Selection
STO
Fan Power Wire
Line Side Motor
ON
123
ON
1
AUTO
AUTO
OFF HAND