Eaton PowerXL DG1 Manual

Instruction Leaflet IL040016EN
PowerXL DG1 Series VFD
EATON www.eaton.com 1
Effective January 2022
Supersedes March 2014
Instruction Leaflet Инструкция по монтажу Návod k montáži Návod na montáž
Montageanweisung Montagehandleiding Paigaldusjuhend Монтажни инструкции
Notice d’installation Montagevejledning Szerelési utasítás Instrucţiuni de montaj
Instrucciones de montaje Οδηγίες εγκατάστασης Montāžas instrukcija Upute za uporabu
Istruzioni per il montaggio Instruções de montagem Montavimo instrukcija Çalıştırma talimatları
安装说明 Monteringsanvisning Instrukcja montażu
Asennusohje Navodila za montažo
Electric Current! Danger to Life!
Only skilled or instructed persons may carry out the following operations.
Lebensgefahr durch elektrischen Strom!
Nur Elektrofachkräfte und elektrotechnisch unterwiesene Personen
dürfen die im Folgenden beschriebenen Arbeiten ausführen.
Tension électrique dangereuse !
Seules les personnes qualifiées et averties doivent exécuter les
travaux ci-après.
¡Corriente eléctrica! ¡Peligro de muerte!
El trabajo a continuación descrito debe ser realizado por personas
cualificadas y advertidas.
Tensione elettrica: Pericolo di morte!
Solo persone abilitate e qualificate possono eseguire le operazioni di
seguito riportate.
触电危险！
只允许专业人员和受过专业训练的人员进行 下列工作。
Электрический ток! Опасно для жизни!
Только специалисты или проинструктированные лица могут
выполнять следующие операции.
Levensgevaar door elektrische stroom!
Uitsluitelijk deskundigen in elektriciteit en elektrotechnisch
geinstrueerde personen is het toegestaan, de navolgend
beschrevene werkzaamheden uit te voeren.
Livsfare på grund af elektrisk strøm!
Kun uddannede el-installatører og personer der e instruerede i
elektrotekniske arbejdsopgaver, må udføre de nedenfor anførte
arbejder.
Προσοχή, κίνδυνος ηλεκτροπληξίας!
Οι εργασίες που αναφέρονται στη συνέχεια θα πρέπει να εκτελούνται
μόνο από ηλεκτρολόγους και ηλεκτροτεχνίτες.
Perigo de vida devido a corrente eléctrica!
Apenas electricistas e pessoas com formação electrotécnica podem
executar os trabalhos que a seguir se descrevem.
Livsfara genom elektrisk ström!
Endast utbildade elektriker och personer som undervisats i
elektroteknik får utföra de arbeten som beskrivs nedan.
Hengenvaarallinen jännite!
Vain pätevät sähköasentajat ja opastusta saaneet henkilöt saavat
suorittaa seuraavat työt.
en
de
fr
es
it
zh
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інструкції з експлуатації
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᥷
᥷

Instruction Leaflet IL040016EN
Effective January 2022
2EATON www.eaton.com
PowerXL DG1 Series VFD
Nebezpečí úrazu elektrickým proudem!
Níže uvedené práce smějí provádět pouze osoby s elektrotechnickým
vzděláním.
Eluohtlik! Elektrilöögioht!
Järgnevalt kirjeldatud töid tohib teostada ainult elektriala spetsialist
vői elektrotehnilise instrueerimise läbinud personal.
Életveszély az elektromos áram révén!
Csak elektromos szakemberek és elektrotechnikában képzett
személyek végezhetik el a következőkben leírt munkákat.
Elektriskā strāva apdraud dzīvību!
Tālāk aprakstītos darbus drīkst veikt tikaielektrospeciālisti un
darbam ar elektrotehniskām ekārtām instruētās personas!
Pavojus gyvybei dėl elektros srovės!
Tik elektrikai ir elektrotechnikos specialistai gali atlikti žemiau
aprašytus darbus.
Porażenie prądem elektrycznym stanowi zagrożenie
dla życia!
Opisane poniżej prace mogą przeprowadzać tylko wykwalifikowani
elektrycy oraz osoby odpowiednio poinstruowane w zakresie
elektrotechniki.
Življenjska nevarnost zaradi električnega toka!
Spodaj opisana dela smejo izvajati samo elektrostrokovnjaki in
elektrotehnično poučene osebe.
Nebezpečenstvo ohrozenia života elektrickým prúdom!
Práce, ktoré sú nižšie opísané, smú vykonávat’ iba elektroodborníci a
osoby s elektrotechnickým vzdelaním.
Опасност за живота от електрически ток!
Операциите, описани в следващите раздели, могат да се
извършват само от специалисти-електротехници и
инструктиран електротехнически персонал.
Atenţie! Pericol electric!
Toate lucrările descrise trebuie efectuate numai de personal de
specialitate calificat şi de persoane cu cunoştiinţe profunde în
electrotehnică.
Opasnost po zivot uslijed električne struje!
Radove opisane u nastavku smiju obavljati samo stručni električari i
osobe koje su prole elektrotehničku obuku.
Elektrik akımı! Hayati tehlike!
Aşağıdaki işlemleri yalnızca kalifiye veya eğitimli kişiler
gerçekleştirebilir.
Електричний струм! Небезпечно для життя!
Виконувати означені далі операції дозволяється тільки
кваліфікованим особам, що пройшли інструктаж.
cs
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ar

Instruction Leaflet IL040016EN
Effective January 2022
PowerXL DG1 Series VFD
EATON www.eaton.com 3
Rating label
Carton labels (U.S. and Europe) are the same as rating label shown below.
Catalog numbering system
Cat. No.: DG1-343D3FB-C54C
PowerXL DG1 VFD Factory ID: I
User installation manual
 MN040002EN
Field installed conductors must be copper rated at 75°C
XXXXXX www.eaton.com Made in China
Input Output
1.1KW/
1.5KW
1.5HP/
2HP
380-440 3Ø
50/60 Hz
3.1/4
0~Vin 3Ø
0-400 Hz
3.3/4.3
440-500 3Ø
50/60 Hz
2.8/3.2
0~Vin 3Ø
0-400 Hz
3/3.4
Enclosure Rating TYPE 1 / IP 21
CT/VT
Style No.:9702-1104-XXP
TM
Article No.:9702-1104-XXP
Serial No.: XXXXXXXXXX
90/100 loss
Details
IE Class IE2
2.0%
http://eaton.com/EcoDesign-VFD
EAN: 4015081710782
NAED: 786685887760
U (V~)
F (Hz)
I (A)
U (V~)
F (Hz)
I (A)
Data code
Contents:
EAN number
Contents:
NAED number Contents: Serial No,
Style No,Cat. No, date
Contents:
EcoDesign website link
Powering BusinessWorldwide
Internal brake chopper
N= No brake chopper
B= Brake chopper
Series Power Part Options
DG1 –34011 NN–C21 C
Input/output voltage rating
2= 230 V (208–240 V, –15%, +10%)
4= 400 V (380–500 V, –15%, +10%)
5= 575 V (525–600 V, –15%, +10%)
Basic naming
D= Drive
DG1—Output current rating (CT)
208–240 V 380–500 V 525–600 V
3D7 = 3.7 A, 0.55 kW, 0.75 hp
4D8 = 4.8 A, 0.75 kW, 1 hp
6D6 = 6.6 A, 1.1 kW, 1.5 hp
7D8 = 7.8 A, 1.5 kW, 2 hp
011 = 11 A, 2.2 kW, 3 hp
012 = 12.5 A, 3 kW, 5 hp (VT)
017 = 17.5 A, 3.7 kW, 5 hp
025 = 25 A, 5.5 kW, 7.5 hp
031 = 31 A, 7.5 kW, 10 hp
048 = 48 A, 11 kW, 15 hp
061 = 61 A, 15 kW, 20 hp
075 = 75 A, 18.5 kW, 25 hp
088 = 88 A, 22 kW, 30 hp
114 = 114 A, 30 kW, 40 hp
143 = 143 A, 37 kW, 50 hp
170 = 170 A, 45 kW, 60 hp
211 = 211 A, 55 kW, 75 hp
248 = 248 A, 75 kW, 100 hp
2D2 = 2.2 A, 0.75 kW, 1 hp
3D3 = 3.3 A, 1.1 kW, 1.5 hp
4D3 = 4.3 A, 1.5 kW, 2 hp
5D6 = 5.6 A, 2.2 kW, 3 hp
7D6 = 7.6 A, 3 kW, 5 hp
9D0 = 9 A, 4 kW, 7.5 hp (VT)
012 = 12 A, 5.5 kW, 7.5 hp
016 = 16 A, 7.5 kW, 10 hp
023 = 23 A, 11 kW, 15 hp
031 = 31 A, 15 kW, 20 hp
038 = 38 A, 18.5 kW, 25 hp
046 = 46 A, 22 kW, 30 hp
061 = 61 A, 30 kW, 40 hp
072 = 72 A, 37 kW, 50 hp
087 = 87 A, 45 kW, 60 hp
105 = 105 A, 55 kW, 75 hp
140 = 140 A, 75 kW, 100 hp
170 = 170 A, 90 kW, 125 hp
205 = 205 A, 110 kW, 150 hp
245 = 245 A, 132 kW, 200 hp
3D3 = 3.3 A, 1.5 kW, 2 hp
4D5 = 4.5 A, 2.2 kW, 3 hp
7D5 = 7.5 A, 3.7 kW, 5 hp
010 = 10 A, 5.5 kW, 7.5 hp
013 = 13.5 A, 7.5 kW, 10 hp
018 = 18 A, 11 kW, 15 hp
022 = 22 A, 15 kW, 20 hp
027 = 27 A, 18.5 kW, 25 hp
034 = 34 A, 22 kW, 30 hp
041 = 41 A, 30 kW, 40 hp
052 = 52 A, 37 kW, 50 hp
062 = 62 A, 45 kW, 60 hp
080 = 80 A, 55 kW, 75 hp
100 = 100 A, 75 kW, 100 hp
125 = 125 A, 90 kW, 125 hp
144 = 144 A, 110 kW, 150 hp
208 = 208 A, 132 kW, 200 hp
Series
G1 = General purpose
H1 = HVAC
Phase reference
3= 3~INPUT/3~OUTPUT
Internal EMC filter
D= DC choke only
E= EMC filter only
F= Internal EMC filter and DC choke
N= No EMC filter, no DC choke
Coating of boards
C= Coated
Enclosure (IP rating)
00 = IP00/Open Type
20 = IP20/Open Type
21 = IP21/Type 1
54 = IP54/Type 12
Display option
C= LCD (graphical)
N= No display

Instruction Leaflet IL040016EN
Effective January 2022
4EATON www.eaton.com
PowerXL DG1 Series VFD
Dimensions and weights—Encombrements et poids—Abmessungen en Gewichte—Dimensioni e pesi—
Afmetingen en gewichten—Διαστάσεις και βάρη—Medições e pesos—Dimensiones y pesos—Mål og vægt—
Mitat ja painot—Mõõdud ja kaalud—Dimensioner och vikter—Méretek és Súly—Izmēri un svars—
Matmenys ir svoriai—Wymiary i masy—Dimenzije in teže—Rozmery a hmotnosti—Rozměry a hmotnosti—
Dimenzije i težina—Размери и тегло—Dimensiuni şi greutăţi—Размеры и вес— 尺寸和重量 —
Boyutlar ve ağırlıklar—Габаритні розміри й вага—
Frame
size
Approximate dimensions in inches (mm) Weight
lb (kg)D H1 H2 H3 W1W2W3W4Ø
FR0 6.83
(173.5)
10.58
(268.7)
10.16
(258.0)
9.54
(242.3)
5.00
(127.0)
4.97
(126.3)
4.26
(108.3)
4.26
(108.3)
0.28
(7.0)
4.41
(2.0)
FR1 7.91
(200.9)
12.87
(327.0)
12.28
(312.0)
11.50
(292.0)
6.02
(153.0)
4.80
(122.0)
3.94
(100.0)
3.94
(100.0)
0.28
(7.0)
14.33
(6.5)
FR2 9.63
(244.7)
16.50
(419.0)
15.98
(406.0)
14.96
(380.0)
6.61
(167.8)
5.28
(134.0)
3.54
(90.0)
3.54
(90.0)
0.28
(7.0)
23.37
(10.6)
FR3 10.44
(265.1)
21.97
(558.0)
21.46
(545.0)
20.41
(518.5)
8.06
(204.6)
7.24
(184.0)
4.92
(125.0)
4.92
(125.0)
0.35
(9.0)
49.82
(22.6)
FR4 11.57
(294.0)
24.80
(630.0)
24.31
(617.5)
23.26
(590.7)
9.36
(237.7)
9.13
(232.0)
8.07
(205.0)
8.07
(205.0)
0.35
(9.0)
77.60
(35.2)
FR5 13.41
(340.7)
34.98
(888.5)
29.65
(753.0)
27.83
(707.0)
11.34
(288.0)
11.10
(282.0)
8.66
(220.0)
8.66
(220.0)
0.35
(9.0)
154.32
(70.0)
FR6 14.61
(371.1)
40.75
(1035.1)
33.27
(845.1)
31.38
(797.1)
19.13
(485.9)
18.90
(480.1)
15.75
(400.1)
15.75
(400.1)
0.35
(9.0)
246.91
(112.0)
W3
H2
W4
W1
W2
H1
D
H3

Instruction Leaflet IL040016EN
Effective January 2022
PowerXL DG1 Series VFD
EATON www.eaton.com 5
Mounting—Montaje—Montage—Montage—Montaggio—Montering—Montering—Τοποθέτηση—Montagem—
Asennus—Montering—Montáž—Paigaldamine—Felszerelése—Montāža—Montavimas—Montaż—Montaža—
Montáž—Монтаж—Montarea—Montaža—Montaj—Монтаж— 安装 —Монтаж—
Notes
1kW ratings are at 400 V / 50 Hz.
2Minimum clearances A and B for drives with Type 12 (IP54) enclosure is 0 mm (in) for FR1, FR2, FR3, FR4, FR6.
3The above guidelines apply unless testing has been completed to validate a design outside of these recommendations.
Frame
size
A 2
In (mm)
B 2
In (mm)
C
In (mm)
D
In (mm)
Cooling air
required
CFM (m3/h) 3
FR0 0 0 3.94
(100)
1.97
(50)
16.5
(28)
FR1 0.79
(20)
1.58
(40)
3.94
(100)
1.97
(50)
14
(24)
FR2 1.18
(30)
2.36
(60)
6.30
(160)
2.36
(60)
55
(94)
FR3 0 0 7.87
(200)
3.15
(80)
85
(144)
FR4 0 0 11.81
(300)
3.94
(100)
153
(260)
FR5 3.15
(80)
6.30
(160)
11.81
(300)
7.87
(200)
232
(395)
FR6 0 0 15.75
(400)
12.99
(330)
230 V: 435 (739)
460 V/600 V: 400 (679)
A
C
D
B A
A

Instruction Leaflet IL040016EN
Effective January 2022
6EATON www.eaton.com
PowerXL DG1 Series VFD
FR0 mounting instructions
Step 1:
Step 2:
Step 3:
FR1 mounting instructions
Step 1:
Step 2:
Screw: 4-M5*15
Nut: 4-M5
Vertical mounting
Horizontal mounting
Output cable
Screw: 2-M4*15
Screw: 2-M4*8 at
Screw: 2-M4*10
Input grounding wire
Input power wires
Cable tie
Magnetic ring
Screw: Four M5x15
or 3/16 inch
Nut: Four M5
or 3/16 inch

Instruction Leaflet IL040016EN
Effective January 2022
PowerXL DG1 Series VFD
EATON www.eaton.com 7
FR2 mounting instructions
Step 1:
Step 2:
FR3 mounting instructions
Step 1:
Step 2:
Screw: Four M5x15
or 3/16 inch
Nut: Four M5
or 3/16 inch
Screw: Four M6x15
or 1/4 inch
Nut: Four M6
or 1/4 inch

Instruction Leaflet IL040016EN
Effective January 2022
8EATON www.eaton.com
PowerXL DG1 Series VFD
FR4 mounting instructions
Step 1: Step 2:
Screw: Four M8x15
or 3/8 inch
Nut: Four M8
or 3/8 inch

Instruction Leaflet IL040016EN
Effective January 2022
PowerXL DG1 Series VFD
EATON www.eaton.com 9
FR5 mounting instructions
Step 1:
Step 2:
Step 3:
Step 4:
Screw: Four M8x20
or 3/8 inch
Nut: Four M8
or 3/8 inch

Instruction Leaflet IL040016EN
Effective January 2022
10 EATON www.eaton.com
PowerXL DG1 Series VFD
FR6 mounting instructions
Step 1: Remove the carton from the drive.
Step 2: Remove the four screws (used to fix the drive to
the pallet) with an M8 or 3/8-inch wrench.
Step 3: Use a hook to lift the drive.
Step 4: Attach the drive to the mounting plate with four
M8x20 or 3/8-inch screws and four M8 or 3/8-inch
nuts with an M8 or 2/8-inch wrench. The opening
dimensions on the mounting plate should follow
required dimensions (refer to the drive mounting
template printed on the outside carton).
SCREW:4-M8*20
NUT:4-M8

Instruction Leaflet IL040016EN
Effective January 2022
PowerXL DG1 Series VFD
EATON www.eaton.com 11
Ground wiring
NOTICE
Connect only in voltage-free state!
ΕΠΑΓΡΥΠΝΗΣΗ
Συνδέστε μόνο όταν δεν επικρατεί τάση!
UWAGA
Podłączać zawsze po uprzednim odłączeniu od zasilania
elektrycznego!
ACHTUNG
Nur im spannungsfreien Zustand anschließen!
ADVERTÊNCIA
Ligar apenas com a tensão desligada!
POZOR
Napravo priključite le, ko ni pod napetostjo!
ATTENTION
Raccordez l’appareil uniquement hors tension !
OBSERVERA
Får endast anslutas i spänningsfritt tillstånd!
UPOZORNRNIE
Napájat˙ len v stave bez napätia!
CUIDADO
¡Conectar únicamente en estado sin tensión!
ILMOITUS
Kytkevain jännitteettömässä tilassa!
ПРЕДУПРЕЖДЕНИЕ
Свързвайте само, когато уреда не е поднапрежение!
AVVISO
Collegare solo in assenza di tensione!
UPOZORNÉNÍ
Připojujte jen přizcela odpojeném napájení!
ATENTJE
Conectaţi doar când aparatul nu se aă sub tensiune!
⌘᜿
ᗵ享൘ᯝ⭥⣦ᘱл䘋㹼䘎᧕ʽ
TÄHELEPANU
Ühendada ainult pingevabas olekus!
POZOR
Priključujte samo u beznaponskom stanju!
ВНИМАНИЕ
Подключать только в обесточенном состоянии!
FIGYELEM
Csak feszültségmentes állapotbancsatlakoztassa!
BİLDİRİM
Sadece gerilim sıfırken bağlayın!
OPGELET
Alleen in spanningsloze toestand aansluiten!
UZMANĪBU
Pieslēgttikai tad, kad nenotiek sprieguma padeve!
ПОВІДОМЛЕННЯ
Підключати лише за відсутності напруги!
VIGTIGT
Må kun tilsluttes i spændingsfri tilstand!
DĖMESIO
Prijungtitik tada, kai išjungtaįtampa!
ᥴҿҿᦨᦃ᧜ᧃ
ᥴҿҿҿҿ᧔᥸ᦿ᧎ᦴᦿҫ ӄᦊҿҿҿҿᦫ Ӄ᥮ҿҿҿҿᦃ ᧒ҿҿҿҿᦳ ᦢҿҿҿҿᦸᦳ ᦾ᧔ҿҿҿҿᦛ᧎᥸ᦿҫ
en el pl
de pt sl
fr sv sk
es bg
it cs ro
zh et hr
ru hu tr
nl lv uk
da lt ar
15
25
(FR1–FR4)
No. 2 Phillips
(FR5)
No. 3 Phillips
(FR1–FR3)
PE
(FR4–FR6)
(FR1–FR3)
M4, 10 in-lb (1.1 Nm)
(FR4)
M4, 14 in-lb (1.6 Nm)
(FR5)
M6, 35 in-lb (4.0 Nm)

Instruction Leaflet IL040016EN
Effective January 2022
12 EATON www.eaton.com
PowerXL DG1 Series VFD
Ground wiring—FR0
L
PE
Stripping Length, FR0:
According to the Chosen Terminal
Mounting Torque
FR0: M4*10, 14 in-lb (1.6 Nm)
Terminal

Instruction Leaflet IL040016EN
Effective January 2022
PowerXL DG1 Series VFD
EATON www.eaton.com 13
Rubber grommet installation instructions
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
D1 (Cable)
D2 (Grommet)
D1 ≤D2 ≤D1 + 2 mm
Self-Locking CableTies

Instruction Leaflet IL040016EN
Effective January 2022
14 EATON www.eaton.com
PowerXL DG1 Series VFD
Input power and motor cable stripping lengths
Power connection tightening torque 12
Notes
1Strip the motor and power cables as shown above.
2Both UL®and IEC tools may be used.
3Applies to strained wire, solid wire, or ferrule installations.
Frame
size
Power wiring in inches (mm) Motor wiring in inches (mm)
A1 B1 C1 D1 A2 B2 C2 D2
FR0 0.39
(10)
5.12
(130)
0.39
(10)
5.12
(130)
0.39
(10)
3.15
(80)
0.39
(10)
1.97
(50)
FR1 0.39
(10)
1.77
(45)
0.39
(10)
1.38
(35)
0.39
(10)
1.77
(45)
0.39
(10)
1.38
(35)
FR2 0.59
(15)
1.77
(45)
0.59
(15)
1.77
(45)
0.59
(15)
1.57
(40)
0.59
(15)
1.57
(40)
FR3 0.59
(15)
1.57
(40)
0.59
(15)
1.97
(50)
0.59
(15)
1.57
(40)
0.59
(15)
1.97
(50)
FR4 0.98
(25)
2.56
(65)
0.98
(25)
4.72
(120)
0.98
(25)
2.56
(65)
0.98
(25)
4.72
(120)
FR5 1.10
(28)
6.10
(155)
1.10
(28)
9.45
(240)
1.10
(28)
6.10
(155)
1.10
(28)
9.45
(240)
FR6 0.98
(25)
4.72
(120)
0.98
(25)
7.87
(200)
0.98
(25)
4.72
(120)
0.98
(25)
7.87
(200)
Frame
size
Power wire
in-lb (Nm)
Ground wire
in-lb (Nm)
Control wire
in-lb (Nm) 3
FR0 5.3 (0.6) 14 (1.6) 4.5 (0.5)
FR1 5.3 (0.6) 10 (1.1) 4.5 (0.5)
FR2 15.6 (1.8) 10 (1.1) 4.5 (0.5)
FR3 40 (4.5) 10 (1.1) 4.5 (0.5)
FR4 95 (10.7) 14 (1.6) 4.5 (0.5)
FR5 354 (40.0) 35 (4.0) 4.5 (0.5)
FR6 480 (54.2) 35 (4.0) 4.5 (0.5)

Instruction Leaflet IL040016EN
Effective January 2022
PowerXL DG1 Series VFD
EATON www.eaton.com 15
Cable and fuse guidelines
North America cable and fuse sizes—208 Vac to 240 Vac ratings 12
Notes
1Line and motor cable size is selected according to UL 508C Table 40.3 for copper conductor rated 75 °C. Use only with copper wire rated 75 °C here.
Size requirements for other different wire types are defined in the National Electrical Code®, ANSI/NFPA®70.
2Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 508C Table 6.4.
3If power cubes or bypass are used, a UL listed Class RK5, J, T or equivalent fuse is recommended.
Frame
size
Amp suffix
208 V
input current
NEC
motor amp rating Current Recommended
fuse
rating 3
NEC®
wire size (AWG)
Terminal connection
size (AWG)
(CT/IH)(VT/I
L) (CT/IH)(VT/I L) at 230 V at 208 V
(CT/IH)
at 50 °C
(VT/IL)
at 40 °C
Line and
motor Ground
Line and
motor Ground
FR0 3D7 4D8 4.3 5.6 4.2 4.6 3.7 4.8 10 14 14 26–10 18–10
4D8 6D6 5.6 7.6 6 6.6 4.8 6.6 10 14 14 26–10 18–10
6D6 7D8 7.6 9 6.8 7.5 6.6 7.8 15 14 14 26–10 18–10
FR1 3D7 4D8 3.2 4.4 4.2 4.6 3.7 4.8 10 14 14 24–10 18–10
4D8 6D6 4.4 6.1 6 6.6 4.8 6.6 10 14 14 24–10 18–10
6D6 7D8 6.1 7.2 6.8 7.5 6.6 7.8 10 14 14 24–10 18–10
7D8 011 7.2 10.2 9.6 10.6 7.8 11 15 14 14 24–10 18–10
011 012 10.2 11.6 — — 11 12.5 15 12 12 24–10 18–10
FR2 012 017 10.2 16.3 15.2 16.7 12.5 17.5 20 10 10 20–6 12–6
017 025 16.2 23.2 22 24.2 17.5 25 30 8 10 20–6 12–6
025 031 23.1 29 28 30.8 25 31 35 8 10 20–6 12–6
FR3 031 048 28.7 44.2 42 46.2 31 48 60 6 6 6–2 14–4
048 061 44.4 56 54 59.4 48 61 80 4 6 6–2 14–4
FR4 061 075 56.4 64.6 68 74.8 61 75 100 3 4 6–1/0 10–1/0
075 088 69.4 78 80 88 75 88 110 2 4 6–1/0 10–1/0
088 114 81.4 94.3 104 114 88 114 125 1/0 3 6–1/0 10–1/0
FR5 114 143 105.5 129 130 143 114 143 175 3/0 3 1/0–350 kcmil 8–250 kcmil
143 170 132.3 157 154 169 143 170 200 4/0 3 1/0–350 kcmil 8–250 kcmil
170 211 157.3 189 192 211 170 211 250 300 3 1/0–350 kcmil 8–250 kcmil
FR6 211 248 196.3 242.8 248 273 211 261 400 2*2/0 3 2* (1/0–300 kcmil) 3–300 kcmil
248 312 230.7 290.3 312 343 248 312 400 2*4/0 3 2* (1/0–300 kcmil) 3–300 kcmil

Instruction Leaflet IL040016EN
Effective January 2022
16 EATON www.eaton.com
PowerXL DG1 Series VFD
International cable and fuse sizes—208 Vac to 240 Vac ratings 12
Notes
1Line and motor cable size is selected according to IEC 60364-5-52:2009 Table B.52.4 for copper conductor with PVC insulation with a wiring
condition of ambient temperature 30 °C in air and an installation method of “B2” (cables in conduit and cable trunking systems).
For other wiring conditions, please refer to the standard of IEC 60364-5-52:2009 for suitable cable sizes.
2Earthing conductor size is determined by the cross-sectional area of phase conductors according to IEC/EN 61800-5-1:2007 Table 5.
So if phase conductor size is changed, earthing conductor size should also be changed accordingly.
3If power cubes or bypass are used, a Class gG/gL fuse is recommended.
Frame
size
Amp suffix
208 V
input current Current Fuse
rating
(gG/gL) 3
Mains and
motor cable
Cu (mm2)
Terminal cable size
(CT/IH)(VT/I
L) (CT/IH)(VT/I L)
(CT/IH)
at 50 °C
(VT/IL)
at 40 °C
Main terminal
Cu (mm2)
Earth terminal
Cu (mm2)
FR0 3D7 4D8 4.3 5.6 3.7 4.8 10 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
4D8 6D6 5.6 7.6 4.8 6.6 10 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
6D6 7D8 7.6 9 6.6 7.8 16 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
FR1 3D7 4D8 3.2 4.4 3.7 4.8 6 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
4D8 6D6 4.4 6.1 4.8 6.6 10 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
6D6 7D8 6.1 7.2 6.6 7.8 16 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
7D8 011 7.2 10.2 7.8 11 16 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
011 012 10.2 11.6 11 12.5 16 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
FR2 012 017 10.2 16.3 12.5 17.5 20 3*4+4 0.5–16 4–16
017 025 16.2 23.2 17.5 25 32 3*4+4 0.5–16 4–16
025 031 23.1 29 25 31 32 3*6+6 0.5–16 4–16
FR3 031 048 28.7 44.2 31 48 50 3*16+16 16–35 2.5–25
048 061 44.4 56 48 61 63 3*16+16 16–35 2.5–25
FR4 061 075 56.4 64.6 61 75 80 3*25+16 16–50 6–50
075 088 69.4 78 75 88 100 3*35+16 16–50 6–50
088 114 81.4 94.3 88 114 125 3*50+25 16–50 6–50
FR5 114 143 105.5 129 114 143 160 3*70+35 50–185 10–120
143 170 132.3 157 143 170 200 3*95+50 50–185 10–120
170 211 157.3 189 170 211 250 3*150+95 50–185 10–120
FR6 211 248 196.3 242.8 211 261 400 2*(3*70+35) 2*(50–150) 35–150
248 312 230.7 290.3 248 312 400 2*(3*95+50) 2*(50–150) 35–150

Instruction Leaflet IL040016EN
Effective January 2022
PowerXL DG1 Series VFD
EATON www.eaton.com 17
North America cable and fuse sizes—440 Vac to 500 Vac ratings 12
Notes
1Line and motor cable size is selected according to UL 508C Table 40.3 for copper conductor rated 75 °C. Use only with copper wire rated 75 °C here.
Size requirements for other different wire types are defined in the National Electrical Code, ANSI/NFPA 70.
2Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 508C Table 6.4.
3If power cubes or bypass are used, a UL listed Class RK5, J, T or equivalent fuse is recommended.
Frame
size
Amp suffix
208 V
input current NEC motor
amp rating
at 460 V
Current Recommended
fuse
rating 3
NEC®wire size (AWG) Terminal connection size (AWG)
(CT/IH)(VT/I
L) (CT/IH)(VT/I L)
(CT/IH)
at 50 °C
(VT/IL)
at 40 °C
Line and
motor Ground
Line and
motor Ground
FR0 2D2 3D3 2.6 3.8 3 2.1 3 10 14 14 26–10 18–10
3D3 4D3 3.8 4.3 3.4 3 3.4 10 14 14 26–10 18–10
4D3 5D6 4.3 6 4.8 3.4 4.8 10 14 14 26–10 18–10
5D6 7D6 6 9.6 7.6 4.8 7.6 15 14 14 26–10 18–10
FR1 2D2 3D3 2 2.8 3 2.1 3 10 14 14 26–10 18–10
3D3 4D3 2.8 3.2 3.4 3 3.4 10 14 14 26–10 18–10
4D3 5D6 3.2 4.5 4.8 3.4 4.8 10 14 14 26–10 18–10
5D6 7D6 4.5 7.1 7.6 4.8 7.6 10 14 14 26–10 18–10
7D6 9D0 7.1 8.4 — 7.6 7.6 15 14 14 26–10 18–10
9D0 012 8.4 10.2 11 7.6 11 15 14 14 26-10 18–10
FR2 012 016 10.2 13 14 11 14 20 12 12 20–6 12–6
016 023 13 19.6 21 14 21 30 10 10 20–6 12–6
023 031 19.5 25.2 27 21 27 35 8 8 20–6 12–6
FR3 031 038 25.1 31.7 34 27 34 50 6 8 6–2 14–4
038 046 31.6 37 40 34 40 60 6 8 6–2 14–4
046 061 37.2 48.1 52 40 52 80 4 6 6–2 14–4
FR4 061 072 48.3 59.3 65 52 65 100 4 4 6–1/0 10–1/0
072 087 60.4 70.3 77 65 77 110 3 4 6–1/0 10–1/0
087 105 71.6 87.6 96 77 96 125 1 3 6–1/0 10–1/0
FR5 105 140 89.2 114.4 124 96 124 175 2/0 3 1/0–350 kcmil 8–250 kcmil
140 170 115.3 144 156 124 156 200 3/0 3 1/0–350 kcmil 8–250 kcmil
170 205 145 166.1 180 156 180 250 250 kcmil 3 1/0–350 kcmil 8–250 kcmil
FR6 205 245 169.8 226.4 240 180 240 400 2*2/0 3 2*(1/0–300 kcmil) 3–300 kcmil
245 302 226.4 284.9 302 240 302 400 2*4/0 3 2*(1/0–300 kcmil) 3–300 kcmil

Instruction Leaflet IL040016EN
Effective January 2022
18 EATON www.eaton.com
PowerXL DG1 Series VFD
International cable and fuse sizes—380 Vac to 440 Vac ratings 12
Notes
1Line and motor cable size is selected according to IEC 60364-5-52:2009 Table B.52.4 for copper conductor with PVC insulation with a wiring
condition of ambient temperature 30 °C in air and an installation method of “B2” (cables in conduit and cable trunking systems).
For other wiring conditions, please refer to the standard of IEC 60364-5-52:2009 for suitable cable sizes.
2Earthing conductor size is determined by the cross-sectional area of phase conductors according to IEC/EN 61800-5-1:2007 Table 5.
So if phase conductor size is changed, earthing conductor size should also be changed accordingly.
3If power cubes or bypass are used, a Class gG/gL fuse is recommended.
Frame
size
Amp suffix
400 V
input current Current Fuse
rating
(gG/gL) 3
Mains and
motor cable
Cu (mm2)
Terminal cable size
(CT/IH)(VT/I
L) (CT/IH)(VT/I L)
(CT/IH)
at 50 °C
(VT/IL)
at 40 °C
Main terminal
Cu (mm2)
Earth terminal
Cu (mm2)
FR0 2D2 3D3 2.7 4.3 2.2 3.3 6 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
3D3 4D3 4.3 5.5 3.3 4.3 10 3*1.5+1.5 0.75–6
4D3 5D6 5.5 7.1 4.3 5.6 10 3*1.5+1.5 0.75–6
5D6 7D6 7.1 9.6 5.6 7.6 16 3*1.5+1.5 0.75–6
FR1 2D2 3D3 2.0 3.1 2.2 3.3 6 3*1.5+1.5 0.2–6 solid or
0.2–4 stranded
0.75–6
3D3 4D3 3.1 4 3.3 4.3 6 3*1.5+1.5 0.75–6
4D3 5D6 4 5.2 4.3 5.6 10 3*1.5+1.5 0.75–6
5D6 7D6 5.2 7.1 5.6 7.6 16 3*1.5+1.5 0.75–6
7D6 9D0 7.1 8.4 7.6 9 16 3*1.5+1.5 0.75–6
9D0 012 8.4 11.2 9 12 16 3*1.5+1.5 0.75–6
FR2 012 016 11.2 15 12 16 20 3*4+4 0.5–16 4–16
016 023 14.9 21.5 16 23 25 3*4+4 0.5–16 4–16
023 031 21.4 29 23 31 32 3*6+6 0.5–16 4–16
FR3 031 038 28.8 35.2 31 38 40 3*16+16 16–35 2.5–25
038 046 35.3 42.6 38 46 50 3*16+16 16–35 2.5–25
046 061 42.8 55.7 46 61 63 3*16+16 16–35 2.5–25
FR4 061 072 56.7 65.7 61 72 80 3*25+16 16–50 6–50
072 087 66.9 79.4 72 87 100 3*35+16 16–50 6–50
087 105 80.9 97 87 105 125 3*50+25 16–50 6–50
FR5 105 140 97.6 129 105 140 160 3*70+35 50–185 10–120
140 170 130.1 157 140 170 200 3*95+50 50–185 10–120
170 205 158.0 189 170 205 250 3*120+70 50–185 10–120
FR6 205 245 193.4 246.2 205 261 400 2*(3*70+35) 2*(50–150) 35–150
245 302 231.1 292.4 245 310 400 2*(3*95+50) 2*(50–150) 35–150

Instruction Leaflet IL040016EN
Effective January 2022
PowerXL DG1 Series VFD
EATON www.eaton.com 19
North America cable and fuse sizes—525 Vac to 600 Vac ratings 12
Notes
1Line and motor cable size is selected according to UL 508C Table 40.3 for copper conductor rated 75 °C. Use only with copper wire rated 75 °C here.
Size requirements for other different wire types are defined in the National Electrical Code, ANSI/NFPA 70.
2Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 508C Table 6.4.
3If power cubes or bypass are used, a UL listed Class RK5, J, T or equivalent fuse is recommended.
Frame
size
Amp
suffix
575 V input
current
(CT/IH)
575 V input
current
(VT/IL)
NEC motor
amp rating at
575 V
Current
(CT/IH) at
50 °C
Current
(VT/IL) at
40 °C
Recommended
fuse rating 3
NEC wire
Size (AWG)
Terminal connection
size (AWG)
Line and
motor Ground Line and motor Ground
FR1 3D3 3.1 4.2 3.9 3.3 4.5 10 14 14 26–10 18–10
4D5 4.2 7 6.1 4.5 7.5 10 14 12 26–10 18–10
7D5 7 9.3 9 7.5 10 15 14 10 26–10 18–10
FR2 010 9.3 12.5 11 10 13.5 20 12 10 20–6 12–6
013 12.5 16.7 17 13.5 18 30 10 10 20–6 12–6
018 16.7 20.4 22 18 22 35 10 8 20–6 12–6
FR3 022 20.4 25.2 27 22 27 40 6 8 6–2 14–4
027 25.1 31.7 32 27 34 45 6 8 6–2 14–4
034 31.6 38.2 41 34 41 50 6 6 6–2 14–4
FR4 041 38.1 48.1 52 41 52 70 4 6 6–1/0 10–1/0
052 48.3 57.4 62 52 62 80 4 6 6–1/0 10–1/0
062 57.6 73 77 62 80 125 2 4 6–1/0 10–1/0
FR5 080 74.4 91.3 99 80 100 150 1/0 4 1/0–350 kcmil 8–250 kcmil
100 93 114.1 125 100 125 175 2/0 4 1/0–350 kcmil 8–250 kcmil
125 116.2 132.9 144 125 144 200 3/0 4 1/0–350 kcmil 8–250 kcmil
FR6 144 140.4 202.8 192 144 208 400 2*1/0 3 2*(1/0–300 kcmil) 3–300 kcmil
208 202.8 243.8 242 208 250 400 2*2/0 3 2*(1/0–300 kcmil) 3–300 kcmil

Instruction Leaflet IL040016EN
Effective January 2022
20 EATON www.eaton.com
PowerXL DG1 Series VFD
DG1